Spring blanking rotating device
By designing a spring blanking rotary device, using the rotation centrifugal action and automatic positioning mechanism, the problems of tilt and positioning of the spring when falling in the prior art are solved, and a more efficient automatic assembly process is achieved.
Patent Information
- Application Number
- CN202421292375.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When the distance between the processing hole and the spring is insufficient, it is difficult to effectively guide and limit the position, resulting in the problem of tilting or snagging when the spring falls, affecting the assembly efficiency.
A spring blanking rotating device is designed, by setting up a transition tube, blanking tube, gear transmission and servo motor, the spring stays in the blanking tube in a vertical state by rotating centrifugation, and automatically assembles through electric push rods and active discharge components.
It effectively avoids the tilt and positioning problems when the spring falls, improves assembly efficiency, and optimizes the overall device usage effect.
Smart Images

Figure CN222569798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic assembly equipment, in particular to a spring blanking rotating device. Background Art
[0002] At present, in the automatic assembly process of automobile parts, a spring automatic assembly device is usually used to automatically assemble the spring into the hole of the part, thereby improving work efficiency while preventing processing defects such as wrong assembly and missing assembly. The spring automatic assembly device is already in the public state as a prior art.
[0003] The authorized patent with announcement number CN216326276U proposes "a spring automatic assembly blanking device, including a spring automatic feeding mechanism; the bottom of the spring automatic feeding mechanism is fixedly connected to a fixed base plate; the bottom left side of the spring automatic feeding mechanism is also fixedly connected to a feeding pipe; a blanking pipe is embedded and installed on the inner side of the bottom of the feeding pipe; a pipe clamp is fixedly installed on the outside of the blanking pipe by bolts; a connecting block is fixedly connected to the top right of the pipe clamp; a cylinder is fixedly installed on the lower right side of the fixed base plate through a connecting frame; the top of the cylinder is fixedly connected to the bottom of the connecting block". After implementation, "the feeding pipe in the utility model is used to feed the spring to The feeding tube is transported downward, and a drop tube that can slide up and down is also arranged on the inner side of the bottom of the feeding tube. When assembling the spring, the bottom of the drop tube can directly and closely contact the part hole, which can make the drop more stable. Moreover, when sliding up and down, the arc plate above the drop tube and the arc plate below the inner tube of the feeding tube can always ensure that their inner sides are connected with each other in the horizontal direction. That is to say, the inner wall is always smooth and vertical from top to bottom. Compared with the current spring assembly device, this device can limit and guide the spring through the cooperation of the feeding tube and the drop tube when the spring falls, and the drop tube is accurately sent to the assembly position through the cylinder. Therefore, the spring will not tilt after falling, and the fall is stable, without the need for later correction, and the assembly efficiency is greatly improved.
[0004] It can be seen from the above technical content that in order to avoid displacement and jamming of the spring assembly, the prior art adopts a blanking tube that can reciprocate and extend to penetrate into the installation hole to further expand the smooth flow channel. However, in the actual processing process, the distance margin between some processing holes and the spring is not much, and there is no space for the blanking tube to be assembled. It can be seen that the above prior art still has limitations in practicality. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a spring blanking rotating device, which solves the problems raised by the above-mentioned background technology.
[0006] The utility model provides the following technical solutions: a spring blanking rotating device, comprising a frame, a spring automatic feeding mechanism and a transition pipe installed on the top of the frame, the top of the transition pipe being aligned and connected with the output structure at the bottom of the spring automatic feeding mechanism, the inner side of the bottom of the transition pipe being provided with a blanking pipe through a bearing sleeve, the surface of the top of the blanking pipe being provided with a first gear, and one side of the first gear being transmission-connected with a meshing transmission component;
[0007] Both sides of the bottom of the first gear are connected to support sleeves, and the inner side of the bottom of the support sleeve is provided with a limit crank rod through a pin sleeve, and one end of the bottom of the limit crank rod extends to the range of the bottom port of the blanking pipe;
[0008] One side of the transition pipe is connected to an extension tube connected to its own space and is provided with an electric push rod. An active discharging component is sleeved inside the extension tube. One end of the active discharging component passes through the extension tube and is connected to the electric push rod for transmission. The other end of the active discharging component can move toward the bottom port of the blanking pipe along the flow channel composed of the transition pipe and the blanking pipe under the transmission of the electric push rod.
[0009] Preferably, a sealing ring is provided at the fitting position between the bottom of the transition pipe and the top of the blanking pipe, and the central axis of the transition pipe coincides with the central axis of the blanking pipe.
[0010] Preferably, the meshing transmission component includes a second gear and a servo motor, the output end of the servo motor is transmission-connected to the top of the second gear, and one side of the second gear is meshingly transmitted with one side of the first gear.
[0011] Preferably, a weight-reducing groove is provided inside the second gear and inside the first gear, and the center of the first gear coincides with the central axis of the blanking tube.
[0012] Preferably, the top of the support sleeve and the bottom structure of the first gear are mounted with screws.
[0013] Preferably, a magnet block is mounted on the inner side of the top of the limiting bent rod, and an electromagnetic chuck is installed on the surface of the drop tube, and the electromagnetic chuck and the magnet block are magnetically repelled.
[0014] Preferably, the magnet block can be rotated away from the bottom port of the blanking tube based on the pin shaft when the electromagnetic chuck is opened and repelling the limit bent rod.
[0015] The active discharging component includes an elastic plug block and an elastic rod. The elastic plug block is clamped in the interior of the extension tube, and one end of the elastic plug block is fixedly connected to the other end of the elastic rod. One end of the elastic rod passes through the end structure of the extension tube away from the transition pipe and is transmission-connected to the output end of the electric push rod. A support frame is installed between the shell surface of the electric push rod and the bottom of the frame.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The utility model forms a blanking rotation mechanism through the provision of a transition tube, a blanking tube, a first gear, a second gear, and a servo motor, and forms an automatic limiting mechanism through the provision of a support sleeve, a limiting crank rod, an electromagnetic suction cup, and a magnet block. After the above two mechanisms are used together with a frame, in addition to meeting the blanking transfer requirements, before blanking, the servo motor drives the blanking tube and the spring inside the blanking tube to rotate synchronously through the second gear and the first gear, thereby utilizing the centrifugal effect of rotation to make the spring stay in a vertical state inside the blanking tube, thereby reducing the probability of poor processing of the spring during the blanking process.
[0018] 2. The utility model is provided with an active discharging component and an electric push rod to form an active blanking device, which is then used in combination with the above-mentioned blanking rotation mechanism, automatic limit mechanism and frame to automatically assemble in an active pushing manner, thereby optimizing the use effect of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a cross-sectional schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a front view schematic diagram of the structure of the utility model;
[0021] Figure 3 It is an enlarged schematic diagram of the first gear of the structure of the utility model;
[0022] Figure 4 It is an enlarged schematic diagram of the electromagnetic chuck of the utility model structure;
[0023] Figure 5 The utility model structure Figure 1 A magnified schematic diagram of center A.
[0024] In the figure: 1. frame; 2. spring automatic feeding mechanism; 3. transition pipe; 4. drop pipe; 5. extension tube; 6. active discharging component; 61. elastic plug; 62. elastic rod; 7. first gear; 8. second gear; 9. servo motor; 10. support sleeve; 11. limit bent rod; 12. electromagnetic suction cup; 13. magnet block; 14. electric push rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 A spring blanking rotating device comprises a frame 1, a spring automatic feeding mechanism 2 and a transition pipe 3 installed on the top of the frame 1, the top of the transition pipe 3 is aligned and connected with the output structure at the bottom of the spring automatic feeding mechanism 2, a blanking pipe 4 is sleeved on the inner side of the bottom of the transition pipe 3 through a bearing, a first gear 7 is sleeved on the surface of the top of the blanking pipe 4, and a meshing transmission component is transmission-connected to one side of the first gear 7;
[0027] The meshing transmission component includes a second gear 8 and a servo motor 9. The output end of the servo motor 9 is connected to the top of the second gear 8. One side of the second gear 8 is meshed with one side of the first gear 7. The meshing transmission component serves as a power source to provide power for the subsequent rotation of the first gear 7 and the blanking tube 4, thereby improving the automation performance of the device.
[0028] The second gear 8 and the first gear 7 are both provided with weight-reducing grooves, which ensure the structural strength and reasonably reduce the weight of the whole device. The center of the first gear 7 coincides with the central axis of the blanking tube 4.
[0029] In order to further improve the sealing effect of the connection between the transition pipe 3 and the blanking pipe 4, a sealing ring is provided at the sleeve between the bottom of the transition pipe 3 and the top of the blanking pipe 4, and the central axis of the transition pipe 3 coincides with the central axis of the blanking pipe 4;
[0030] Both sides of the bottom of the first gear 7 are connected with a support sleeve 10, and the inner side of the bottom of the support sleeve 10 is fitted with a limit crank rod 11 through a pin shaft, and one end of the bottom of the limit crank rod 11 extends to the range of the bottom port of the drop tube 4. The top of the support sleeve 10 and the bottom structure of the first gear 7 are installed with screws, which is convenient for subsequent maintenance;
[0031] One side of the transition pipe 3 is connected with an extension tube 5 connected to its own space and is provided with an electric push rod 14. An active discharge component 6 is sleeved inside the extension tube 5. One end of the active discharge component 6 passes through the extension tube 5 and is transmission-connected to the electric push rod 14. The other end of the active discharge component 6 can move toward the bottom port of the drop tube 4 along the flow channel composed of the transition pipe 3 and the drop tube 4 under the transmission of the electric push rod 14.
[0032] A magnet block 13 is mounted on the inner side of the top of the limit crank rod 11, and an electromagnetic chuck 12 is installed on the surface of the blanking tube 4. The electromagnetic chuck 12 and the magnet block 13 are magnetically repelled. When the electromagnetic chuck 12 is turned on and repelled from the limit crank rod 11, the magnet block 13 can rotate away from the bottom port of the blanking tube 4 based on the pin shaft;
[0033] The active discharging component 6 includes an elastic plug block 61 and an elastic rod 62. The elastic plug block 61 is clamped in the interior of the extension tube 5, and one end of the elastic plug block 61 is fixedly connected to the other end of the elastic rod 62. One end of the elastic rod 62 penetrates the end structure of the extension tube 5 away from the transition tube 3 and is transmission-connected to the output end of the electric push rod 14. A support frame is installed between the shell surface of the electric push rod 14 and the bottom of the frame 1. The active discharging component 6 is used in combination with the electric push rod 14 to actively push the spring inside the blanking tube 4 to discharge the material, thereby improving the use effect of automatic assembly.
[0034] Working principle:
[0035] Embodiment 1
[0036] The frame 1 automatically transports the spring to the inside of the transition tube 3, and then drops into the inside of the blanking tube 4 through the transition tube 3 and stably stays in the inside of the blanking tube 4 under the limit of the limit crank rod 11. At this time, in order to avoid the problem of the spring being stuck after tilting, the servo motor 9 is started, and the output end of the servo motor 9 drives the second gear 8 to rotate and engage the first gear 7, and then the first gear 7 drives the blanking tube 4, the associated structure on the blanking tube 4 and the spring inside the blanking tube 4 to rotate synchronously, thereby utilizing the rotation centrifugal effect to make the spring stay in the inside of the blanking tube 4 in a vertical state;
[0037] Align the mounting hole of the workpiece and place it under the blanking tube 4, start the electromagnetic chuck 12, and the electromagnetic chuck 12 will magnetically repel the magnet block 13, so that the limit crank rod 11 rotates and makes way based on the pin shaft, and the spring is then automatically assembled into the mounting hole of the workpiece through the blanking tube 4.
[0038] Embodiment 2
[0039] The frame 1 automatically transports the spring to the inside of the transition tube 3, and then drops into the inside of the blanking tube 4 through the transition tube 3 and stably stays in the inside of the blanking tube 4 under the limit of the limit crank rod 11. At this time, in order to avoid the problem of the spring being stuck after tilting, the servo motor 9 is started, and the output end of the servo motor 9 drives the second gear 8 to rotate and engage the first gear 7, and then the first gear 7 drives the blanking tube 4, the associated structure on the blanking tube 4 and the spring inside the blanking tube 4 to rotate synchronously, thereby utilizing the rotation centrifugal effect to make the spring stay in the inside of the blanking tube 4 in a vertical state;
[0040] Align the mounting hole of the workpiece and place it under the blanking tube 4, start the electromagnetic suction cup 12, and the electromagnetic suction cup 12 will magnetically repel the magnet block 13, so that the limit bent rod 11 rotates and makes way with the pin as the reference. At the same time, start the electric push rod 14, and the output end of the electric push rod 14 drives the elastic plug 61 to move through the elastic rod 62, so that the elastic plug 61 moves along the flow channel formed by the bottom of the transition tube 3 and the blanking tube 4, and then presses the spring to the mounting hole of the workpiece, so as to achieve the use effect of automatic assembly.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spring blanking and rotating device, comprising a frame (1), a spring automatic feeding mechanism (2) mounted on the top of the frame (1), and a transition pipe (3), characterized in that: The top of the transition tube (3) is aligned and connected with the output structure at the bottom of the spring automatic feeding mechanism (2); a drop tube (4) is sleeved on the inner side of the bottom of the transition tube (3) via a bearing; a first gear (7) is sleeved on the surface of the top of the drop tube (4); one side of the first gear (7) is transmission-connected to a meshing transmission component; Both sides of the bottom of the first gear (7) are connected to a support sleeve (10), the inner side of the bottom of the support sleeve (10) is provided with a limit crank rod (11) through a pin sleeve, and one end of the bottom of the limit crank rod (11) extends to within the range of the bottom port of the blanking pipe (4); One side of the transition tube (3) is connected to an extension tube (5) which is in communication with its own space and is provided with an electric push rod (14); an active discharge component (6) is sleeved inside the extension tube (5); one end of the active discharge component (6) passes through the extension tube (5) and is transmission-connected to the electric push rod (14); the other end of the active discharge component (6) can move along a flow channel composed of the transition tube (3) and the blanking tube (4) toward the bottom port of the blanking tube (4) under the transmission of the electric push rod (14).
2. A spring blanking and rotating device according to claim 1, characterized in that: A sealing ring is provided at the fitting position between the bottom of the transition pipe (3) and the top of the blanking pipe (4), and the central axis of the transition pipe (3) coincides with the central axis of the blanking pipe (4).
3. A spring blanking and rotating device according to claim 1, characterized in that: The meshing transmission component comprises a second gear (8) and a servo motor (9), wherein the output end of the servo motor (9) is transmission-connected to the top of the second gear (8), and one side of the second gear (8) is meshingly transmission-connected to one side of the first gear (7).
4. A spring blanking and rotating device according to claim 3, characterized in that: The inside of the second gear (8) and the inside of the first gear (7) are both provided with weight-reducing grooves, and the center of the first gear (7) coincides with the central axis of the blanking tube (4).
5. The spring blanking and rotating device according to claim 1, characterized in that: The top of the support sleeve (10) and the bottom structure of the first gear (7) are mounted using screws.
6. A spring blanking and rotating device according to claim 1, characterized in that: A magnet block (13) is mounted on the inner side of the top of the limit bending rod (11), and an electromagnetic suction cup (12) is installed on the surface of the drop tube (4), and the electromagnetic suction cup (12) and the magnet block (13) are magnetically repelled from each other.
7. A spring blanking and rotating device according to claim 6, characterized in that: The magnet block (13) can rotate away from the bottom port of the blanking tube (4) based on the pin shaft when the electromagnetic suction cup (12) is opened and generates repulsion with the limit bent rod (11).
8. The spring blanking and rotating device according to claim 1, characterized in that: The active discharge component (6) comprises an elastic plug (61) and an elastic rod (62); the elastic plug (61) is clamped inside the extension tube (5), and one end of the elastic plug (61) is fixedly connected to the other end of the elastic rod (62); one end of the elastic rod (62) penetrates the end structure of the extension tube (5) away from the transition pipe (3) and is transmission-connected to the output end of the electric push rod (14); a support frame is installed between the shell surface of the electric push rod (14) and the bottom of the frame (1).
Citation Information
Patent Citations
Automatic spring assembling and blanking device
CN216326276U