High-reliability coil dismounting device

By designing a high-reliability coil removal device and using automation technologies such as drive motors and hydraulic clamps, the problem that existing devices cannot effectively fix coils of different sizes and disassemble the thread process is solved, and efficient and stable coil removal is achieved.

CN222569850UActive Publication Date: 2025-03-07GANSU KESEN ELECTRIC CO LTD
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Patent Information

Application Number
CN202421247536.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-07
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing coil removal device cannot effectively fix coils of different sizes, resulting in reduced practicality and manual screw rotation during thread removal process, which is time-consuming and labor-intensive and reduces working efficiency.

Method used

A high reliability coil removal device is designed, including a fixing assembly and a removal assembly. The fixed assembly rotates the bidirectional threaded rod by driving the motor and moves the limit plate to clamp the coil; the removal assembly clamps and winds the thread body through hydraulic clamps and rotating motors to reduce the working strength.

Benefits of technology

The device can stably clamp coils of different sizes, improve practicality, and reduce working strength and improve working efficiency through an automated removal process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coil dismantling, in particular to a high-reliability coil dismantling device which comprises a fixed cabinet, a fixed assembly and a dismantling assembly are arranged at the top of the fixed cabinet, the dismantling assembly is located at the top of the fixed assembly, and a two-way threaded rod is rotated through a driving motor by arranging the fixed assembly, so that a moving block is moved; the two limiting plates move oppositely to clamp the coil, meanwhile, the first electric push rod is started to drive the fixing plate to limit the coil, then the coil can be stably clamped regardless of the size of the coil, and then the practicability is improved; and a second electric push rod winds the wire body, so that the working intensity is reduced, the working efficiency is improved, a rectangular block is in sliding connection with a moving groove, a hydraulic telescopic rod can push a rotating motor back and forth, the second electric push rod is adjusted, and wire removing work is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of coil removal, in particular to a high-reliability coil removal device. Background Art

[0002] The coil in the circuit refers to an inductor, which means that the wires are wound one by one, and the wires are insulated from each other. The insulating tube can be hollow, or it can contain an iron core or a magnetic powder core, which is referred to as an inductor. Inductors can be divided into fixed inductors and variable inductors. Fixed inductor coils are referred to as inductors or coils. The capacitance between turns of the coil, between the coil and the shielding cover, and between the coil and the bottom plate is called distributed capacitance. The existence of distributed capacitance reduces the Q value of the coil and deteriorates the stability. Therefore, the smaller the distributed capacitance of the coil, the better. When dismantling the coil, a dismantling device is required to operate.

[0003] Prior art, such as: CN213151850U, a coil removal device, can use a screw rod structure to accurately control the lifting length, which is convenient for observing the situation of the coil being separated from the rotor and reducing damage to the rotor. It solves the problem that most current removal devices use hydraulics to quickly lift, and it is difficult for users to accurately control the force of pulling the coil, which easily damages the rotor. Two pliers can be used to bite two coils at the same time, and the two coils can be removed at the same time during the lifting process of the pliers, which solves the problem that the current removal device can only remove one coil at a time and cannot remove multiple coils at the same time.

[0004] However, the device still has certain shortcomings during use. The device places the coil on the top of the placement rack and then fixes it through a limit plate, which has certain limitations and cannot fix coils of different sizes, thereby reducing practicality. When removing the wires, the device must manually turn the adjustment screw, which is not only time-consuming and labor-intensive, but also the screw cannot be adjusted and cannot be moved, reducing work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a high-reliability coil removal device to solve the problem that the device proposed in the above background technology places the coil on the top of the placement rack and then fixes it through a limit plate, which has certain limitations and cannot fix coils of different sizes, thereby reducing practicality. When removing the wire, the device must manually turn the adjustment screw, which is not only time-consuming and labor-intensive, but also cannot adjust the screw and cannot be moved, thereby reducing work efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A high-reliability coil removal device comprises a fixed cabinet, a fixing component and a removal component are respectively arranged on the top of the fixed cabinet, and the removal component is located on the top of the fixed component;

[0008] The fixing assembly includes a processing table on the top of the fixing cabinet, a driving motor is installed on the side of the processing table, a bidirectional threaded rod is fixedly connected to the output end of the driving motor, a guide groove is opened on the top of the processing table, the bidirectional threaded rod penetrates the processing table and extends into the guide groove, the bidirectional threaded rod is rotatably connected to the processing table, a moving block is threadedly connected to the outer surface of the bidirectional threaded rod, and a limit plate is fixedly connected to the top of the moving block;

[0009] The dismantling component includes a top plate fixing the top of the cabinet, a movable groove is opened at the bottom of the top plate, a rectangular block is slidably connected in the movable groove, a rotating motor is installed at the bottom of the rectangular block, a second electric push rod is fixedly connected to the output end of the rotating motor, and a hydraulic clamp is fixedly connected to the bottom of the second electric push rod.

[0010] As a preferred solution of the utility model, the bottom of the top plate is fixedly connected to the fixed cabinet through a support plate, the side of the support plate is fixedly connected with a hydraulic telescopic rod, and the end of the hydraulic telescopic rod is fixedly connected to the rotating motor.

[0011] As a preferred solution of the utility model, a mounting hole is opened on the side of the limit plate, a first electric push rod is fixedly connected in the mounting hole, and a fixing plate is fixedly connected to the end of the first electric push rod.

[0012] As a preferred solution of the utility model, a slide groove is provided on the top of the processing table, a sliding block is fixedly connected to the bottom of the limiting plate, and the sliding block extends into the slide groove and is slidably connected to the slide groove.

[0013] As a preferred solution of the utility model, a cabinet door is hinged on the side of the fixed cabinet, and a handle is fixedly connected to the side of the cabinet door.

[0014] As a preferred solution of the utility model, the bottom of the fixed cabinet is fixedly connected with a supporting leg, and the bottom of the supporting leg is fixedly connected with a shock-absorbing pad.

[0015] As a preferred solution of the utility model, an anti-skid plate is fixedly connected to the side of the fixing plate, and the material of the anti-skid plate is rubber.

[0016] As a preferred solution of the utility model, two slide grooves are provided, and the two slide grooves are respectively located on both sides of the guide groove.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. In the utility model, a fixing component is provided, and the bidirectional threaded rod is rotated by driving a motor to move the moving block, and the two limit plates move toward each other to clamp the coil. At the same time, the first electric push rod is started to drive the fixing plate to limit the coil, so that no matter the size of the coil, it can be stably clamped, thereby improving practicality.

[0019] 2. In the utility model, a dismantling component is provided, the wire body is clamped by a hydraulic clamp, and then the rotating motor is started, and the second electric push rod is used to reel in the wire body, thereby reducing the work intensity and improving the work efficiency. Since the rectangular block is slidably connected to the movable groove, the hydraulic telescopic rod can push the rotating motor back and forth, and then the second electric push rod can be adjusted to facilitate the wire removal work. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the top structure of the processing table of the utility model;

[0022] Figure 3 This is a schematic diagram of the side structure of the limiting plate of the utility model;

[0023] Figure 4 It is a schematic diagram of the dismantling component structure of the utility model.

[0024] In the figure: 1. fixed cabinet; 2. fixed component; 201. processing table; 202. driving motor; 203. bidirectional threaded rod; 204. guide groove; 205. slide groove; 206. limit plate; 207. moving block; 208. sliding block; 209. first electric push rod; 210. fixed plate; 211. anti-skid plate; 212. mounting hole; 3. dismantling component; 301. top plate; 302. moving groove; 303. rectangular block; 304. rotating motor; 305. hydraulic telescopic rod; 306. second electric push rod; 307. hydraulic clamp; 308. support plate; 4. cabinet door; 5. pull handle; 6. support leg; 7. shock-absorbing pad. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] For examples, see Figure 1-Figure 4 , the utility model provides a technical solution:

[0027] The high-reliability coil removal device comprises a fixed cabinet 1 , a fixed component 2 and a removal component 3 are respectively arranged on the top of the fixed cabinet 1 , and the removal component 3 is located on the top of the fixed component 2 .

[0028] In this embodiment, according to Figure 1 , Figure 2 and Figure 3 As shown, the fixing assembly 2 includes a processing table 201 fixed on the top of the cabinet 1, a driving motor 202 is installed on the side of the processing table 201, a bidirectional threaded rod 203 is fixedly connected to the output end of the driving motor 202, a guide groove 204 is opened on the top of the processing table 201, the bidirectional threaded rod 203 penetrates the processing table 201 and extends into the guide groove 204, the bidirectional threaded rod 203 is rotatably connected to the processing table 201, and a moving block 207 is threadedly connected to the outer surface of the bidirectional threaded rod 203, and the top of the moving block 207 is fixedly connected to the limit plate 206, and the side of the limit plate 206 is A mounting hole 212 is provided on the surface, a first electric push rod 209 is fixedly connected in the mounting hole 212, a fixing plate 210 is fixedly connected to the end of the first electric push rod 209, a slide groove 205 is provided on the top of the processing table 201, a sliding block 208 is fixedly connected to the bottom of the limiting plate 206, the sliding block 208 extends into the slide groove 205 and is slidably connected to the slide groove 205, an anti-skid plate 211 is fixedly connected to the side of the fixing plate 210, the anti-skid plate 211 is made of rubber, two slide grooves 205 are provided, and the two slide grooves 205 are respectively located on both sides of the guide groove 204.

[0029] Among them, the driving motor 202 is started to rotate the bidirectional threaded rod 203, thereby moving the moving block 207, and the two limiting plates 206 move towards each other to clamp the coil. At the same time, the first electric push rod 209 is started to drive the fixed plate 210 to limit the coil, so that no matter the size of the coil, it can be stably clamped, thereby improving practicality.

[0030] In this embodiment, according to Figure 1 and Figure 4As shown, the dismantling component 3 includes a top plate 301 on the top of the fixed cabinet 1, a movable groove 302 is opened at the bottom of the top plate 301, a rectangular block 303 is slidably connected in the movable groove 302, a rotating motor 304 is installed at the bottom of the rectangular block 303, the output end of the rotating motor 304 is fixedly connected to the second electric push rod 306, the bottom of the second electric push rod 306 is fixedly connected to the hydraulic clamp 307, the bottom of the top plate 301 is fixedly connected to the fixed cabinet 1 through a support plate 308, the side of the support plate 308 is fixedly connected to a hydraulic telescopic rod 305, the end of the hydraulic telescopic rod 305 is fixedly connected to the rotating motor 304, a cabinet door 4 is hinged on the side of the fixed cabinet 1, a handle 5 is fixedly connected to the side of the cabinet door 4, a supporting leg 6 is fixedly connected to the bottom of the fixed cabinet 1, and a shock-absorbing pad 7 is fixedly connected to the bottom of the supporting leg 6.

[0031] The second electric push rod 306 is started, the wire body is clamped by the hydraulic clamp 307, and then the rotary motor 304 is started, and the second electric push rod 306 reels the wire body, thereby reducing the work intensity and improving the work efficiency.

[0032] The working process of the utility model: when the high-reliability coil removal device designed by the present invention is used, first check whether the device is used normally, put the coil to be removed on the top of the processing table 201, start the driving motor 202 to rotate the bidirectional threaded rod 203, and then move the moving block 207, the two limit plates 206 move towards each other to clamp the coil, and at the same time start the first electric push rod 209 to drive the fixed plate 210 to limit the coil, so that no matter the size of the coil, it can be stably clamped, thereby improving practicality. Since the anti-slip plate 211 is provided on the side of the fixed plate 210, the stability during the clamping process is improved. A sliding block 208 is provided at the bottom of the limit plate 206, which not only improves the stability of the limit plate 206 when it moves, but also shares the pressure of the bidirectional threaded rod 203, cuts the wire on the coil, starts the second electric push rod 306, clamps the wire through the hydraulic clamp 307, and then starts the rotating motor 304. The second electric push rod 306 reels the wire, thereby reducing work intensity and improving work efficiency. Since the rectangular block 303 is slidably connected to the moving groove 302, the hydraulic telescopic rod 305 can push the rotating motor 304 back and forth, and then adjust the second electric push rod 306 to facilitate wire removal.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high reliability coil removal device, comprising a fixed cabinet (1), characterized in that: The top of the fixed cabinet (1) is provided with a fixing component (2) and a removal component (3), respectively, and the removal component (3) is located on the top of the fixing component (2); The fixing assembly (2) comprises a processing table (201) fixed on the top of the cabinet (1); a driving motor (202) is installed on the side of the processing table (201); a bidirectional threaded rod (203) is fixedly connected to the output end of the driving motor (202); a guide groove (204) is provided on the top of the processing table (201); the bidirectional threaded rod (203) penetrates the processing table (201) and extends into the guide groove (204); the bidirectional threaded rod (203) is rotatably connected to the processing table (201); a moving block (207) is threadedly connected to the outer surface of the bidirectional threaded rod (203); and a limiting plate (206) is fixedly connected to the top of the moving block (207); The dismantling assembly (3) comprises a top plate (301) fixed on the top of the cabinet (1), a movable groove (302) is provided at the bottom of the top plate (301), a rectangular block (303) is slidably connected in the movable groove (302), a rotating motor (304) is installed at the bottom of the rectangular block (303), a second electric push rod (306) is fixedly connected to the output end of the rotating motor (304), and a hydraulic clamp (307) is fixedly connected to the bottom of the second electric push rod (306).

2. The high reliability coil removal device according to claim 1, characterized in that: The bottom of the top plate (301) is fixedly connected to the fixed cabinet (1) via a support plate (308), a hydraulic telescopic rod (305) is fixedly connected to the side of the support plate (308), and the end of the hydraulic telescopic rod (305) is fixedly connected to the rotating motor (304).

3. The high reliability coil removal device according to claim 1, characterized in that: A mounting hole (212) is provided on the side of the limiting plate (206), a first electric push rod (209) is fixedly connected in the mounting hole (212), and a fixing plate (210) is fixedly connected to the end of the first electric push rod (209).

4. The high reliability coil removal device according to claim 1, characterized in that: A slide groove (205) is provided on the top of the processing table (201), and a sliding block (208) is fixedly connected to the bottom of the limiting plate (206). The sliding block (208) extends into the slide groove (205) and is slidably connected to the slide groove (205).

5. The high reliability coil removal device according to claim 1, characterized in that: A cabinet door (4) is hingedly connected to the side of the fixed cabinet (1), and a handle (5) is fixedly connected to the side of the cabinet door (4).

6. The high reliability coil removal device according to claim 1, characterized in that: The bottom of the fixed cabinet (1) is fixedly connected to a support leg (6), and the bottom of the support leg (6) is fixedly connected to a shock-absorbing pad (7).

7. The high reliability coil removal device according to claim 3, characterized in that: An anti-skid plate (211) is fixedly connected to the side surface of the fixing plate (210), and the anti-skid plate (211) is made of rubber.

8. The high reliability coil removal device according to claim 4, characterized in that: Two slide grooves (205) are provided, and the two slide grooves (205) are respectively located on both sides of the guide groove (204).

Citation Information

Patent Citations

  • Dismounting device for coil

    CN213151850U