Polishing device for ship maintenance

By designing a grinding device for ship maintenance with an inclined motor and cylinder system, the problem of the inability of grinding on both sides of the welds in the prior art is solved, and efficient grinding and convenient movement are achieved.

CN222570175UActive Publication Date: 2025-03-07ZHENGDAO SHIPPING (DALIAN) CO LTD
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Patent Information

Application Number
CN202420655811.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing grinding devices for ship maintenance cannot grind both sides of the weld before welding, and the device is inconvenient to move.

Method used

A U-shaped plate with an opening downward, two solenoids arranged at the bottom of the U-shaped plate, a cylinder that is controlled to move by a motor, a rotating disc and an inclined motor, is designed, combined with the cylinder, a connecting plate and a universal wheel, so that the device can polish both sides of the weld and facilitate movement.

Benefits of technology

Efficient polishing on both sides of the weld is achieved, reducing labor intensity for workers and improving the convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for ship maintenance, and belongs to the technical field of ship maintenance devices. Comprising a U-shaped plate with a downward opening and two electromagnets arranged at the bottom of the U-shaped plate. A first air cylinder controlled by a first motor to move is arranged at the upper end of the interior of a U-shaped plate, an air cylinder shaft of the first air cylinder faces downwards, a rotating disc fixed through a fixing pin is arranged at the end of the first air cylinder, an inclined second motor is arranged at the lower end of the rotating disc, and a grinding piece is arranged at the end of an output shaft of the second motor; a cylinder shaft of the second cylinder faces downwards, a connecting plate is arranged at the end of the cylinder shaft, and universal wheels are arranged at the two ends of the lower portion of the connecting plate correspondingly; and an inclined second motor is arranged, a grinding piece is arranged at the end of an output shaft of the second motor, so that the device can grind the two sides of the welding seam, and the device is convenient to move by arranging a second air cylinder, a connecting plate and universal wheels.
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Description

Technical Field

[0001] The utility model provides a grinding device for ship maintenance, belonging to the technical field of ship maintenance devices. Background Art

[0002] Ships are floating vehicles used for various purposes such as water transportation, marine engineering, fishing, scientific research, and military use. Due to long-term exposure to seawater and the atmospheric environment, their steel structures are easily subject to oxidation corrosion and rust. Rust not only affects the structural strength and appearance of the ship, but also reduces the buoyancy, stability, and safety of the ship. Therefore, in order to thoroughly repair the ship, it is necessary to polish it before formal repair.

[0003] Patent No.: CN219901479U; discloses a high-efficiency grinding device for ship maintenance, including a U-shaped plate, an electromagnet is installed at the bottom of the U-shaped plate, an adjustment plate is provided on the sliding sleeve of the U-shaped plate, a control box is installed on the adjustment plate, a grinding mechanism is provided in the control box, the grinding mechanism includes a drive motor and a grinding disc, the drive motor is fixedly installed on the top inner wall of the control box, the output shaft of the drive motor extends to the bottom of the adjustment plate and is installed with a grinding disc, a U-shaped shell is installed on the top of the adjustment plate, an adjustment mechanism is provided on the U-shaped plate, and the adjustment mechanism is connected to the U-shaped shell.

[0004] The above patent uses an electromagnet to adsorb the grinding equipment on the ship, and can adjust the grinding disc. The grinding disc is in precise contact with the ship's weld. Through the rotation and movement of the grinding disc, the weld can be efficiently ground. However, it is impossible to grind the parent material on both sides of the weld before welding, and the working range of the device is limited. Each movement of the device is labor-intensive for the workers. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the existing device cannot grind both sides of the weld before welding and the device is inconvenient to move.

[0006] In order to solve the above problems, the utility model proposes a technical solution as follows: a grinding device for ship maintenance, comprising a U-shaped plate with an opening downward, and two electromagnets arranged at the bottom of the U-shaped plate; a cylinder 1 controlled to move by a motor 1 is arranged at the upper end of the interior of the U-shaped plate, a cylinder shaft of the cylinder 1 faces downward and a rotating disk fixed by a fixing pin is arranged at the end, an inclined motor 2 is arranged at the lower end of the rotating disk, a grinding sheet is arranged at the end of the output shaft of the motor 2, mounting platforms are respectively arranged on both sides of the exterior of the U-shaped plate, a cylinder 2 is arranged at the lower end of the mounting platform, a cylinder shaft of the cylinder 2 faces downward and a connecting plate is arranged at the end, and universal wheels are respectively arranged at the two ends below the connecting plate;

[0007] As an improvement, a guide groove is provided at the inner upper end of the U-shaped plate, a rotating screw rod is provided in the guide groove, and the motor is key-connected with the screw rod;

[0008] As an improvement, a guide platform with a cross section identical to that of the guide groove is provided at the upper end of the cylinder 1, and a threaded hole corresponding to the screw rod is provided in the middle of the guide platform;

[0009] As an improvement, an anti-slip plate is provided at the upper end of the fixing pin, and the length of the lower part is the same as the thickness of the rotating disk;

[0010] As an improvement, the rotating disk includes an upper rotating disk fixedly arranged at the end of the cylinder shaft of the cylinder 1, and a lower rotating disk rotatably arranged with the upper rotating disk, and a plurality of positioning holes with equal distances to the center of the circle are arranged on the upper rotating disk and the lower rotating disk at equal angles;

[0011] As an improvement, the upper end of the second motor is connected to the rotating disk through a triangular block;

[0012] As an improvement, the cross section of the mounting table is larger than that of cylinder two;

[0013] As an improvement, when the cylinder shaft of cylinder two contracts, the lower end surface of the universal wheel does not exceed the lower end surface of the electromagnet; when the cylinder shaft of cylinder two extends, the lower end surface of the universal wheel exceeds the lower end surface of the electromagnet, and the side of the connecting plate does not contact the electromagnet when moving.

[0014] Beneficial effects of the utility model:

[0015] By setting up an inclined motor 2 and a grinding sheet at the end of the output shaft of the motor 2, the device can grind both sides of the weld. By setting up a cylinder 2, a connecting plate and a universal wheel, the device can be easily moved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a grinding device for ship maintenance according to the utility model. Figure 1 .

[0017] Figure 2 This is a schematic diagram of the structure of a grinding device for ship maintenance according to the utility model. Figure 2 .

[0018] Figure 3 The utility model is a schematic diagram of a cylinder of a grinding device for ship maintenance.

[0019] Figure 4 The utility model is a cross-sectional schematic diagram of a rotating disk of a grinding device for ship maintenance.

[0020] 1. U-shaped plate; 101. Mounting table; 102. Guide groove; 103. Screw rod; 2. Electromagnet; 3. Motor 1; 4. Cylinder 1; 401. Guide table; 5. Fixing pin; 501. Anti-slip plate; 6. Rotating plate; 601. Upper rotating plate; 602. Lower rotating plate; 603. Positioning hole; 7. Motor 2; 701. Grinding disc; 702. Triangular block; 8. Cylinder 2; 9. Connecting plate; 10. Universal wheel. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings.

[0022] according to Figure 1 —4: The utility model provides a grinding device for ship maintenance: comprising a U-shaped plate 1 with an opening downward, and two electromagnets 2 arranged at the bottom of the U-shaped plate 1; comprising a cylinder 4 controlled to move by a motor 3 at the upper end of the inner part of the U-shaped plate 1, the cylinder axis of the cylinder 4 facing downward and the end of which is provided with a rotating disk 6 fixed by a fixing pin 5, the lower end of the rotating disk 6 is provided with an inclined motor 7, the end of the output shaft of the motor 7 is provided with a grinding sheet 701, mounting platforms 101 are respectively provided on both sides of the outer side of the U-shaped plate 1, and a cylinder 8 is provided at the lower end of the mounting platform 101, the cylinder axis of the cylinder 8 facing downward and the end of which is provided with a connecting plate 9, and universal wheels 10 are respectively provided at both ends below the connecting plate 9; by providing the inclined motor 7 and providing the grinding sheet 701 at the end of the output shaft of the motor 7, the device can grind both sides of the weld, and by providing the cylinder 8, the connecting plate 9 and the universal wheel 10, the device is easy to move;

[0023] As an improvement, a guide groove 102 is provided at the inner upper end of the U-shaped plate 1, a rotating screw rod 103 is provided in the guide groove 102, a motor 3 is key-connected with the screw rod 103, a guide platform 401 with the same cross section as the guide groove 102 is provided at the upper end of the cylinder 4, and a threaded hole corresponding to the screw rod 103 is provided in the middle of the guide platform 401; in this way, the screw rod 103 can be driven to rotate by the motor 3, so that the guide platform 401 slides in the guide groove 102, thereby driving the cylinder 4 to move;

[0024] As an improvement, an anti-slip plate 501 is provided at the upper end of the fixing pin 5, and the length of the lower part is the same as the thickness of the rotating disk 6. The rotating disk 6 includes an upper rotating disk 601 fixedly arranged at the end of the cylinder shaft of the cylinder 1 4, and a lower rotating disk 602 rotatably arranged with the upper rotating disk 601. A plurality of positioning holes 603 with equal distances to the center of the circle are provided at equal angles on the upper rotating disk 601 and the lower rotating disk 602. The upper end of the motor 2 7 is connected to the rotating disk 6 through a triangular block 702; in this way, the motor 2 7 can be driven to rotate by rotating the lower rotating disk 602, and the angle between the lower rotating disk 602 and the upper rotating disk 601 can be fixed by inserting the lower part of the fixing pin 5 into the positioning holes 603 of the upper rotating disk 601 and the lower rotating disk 602. The triangular block 702 can make the motor 2 7 in an inclined state, so that welds in different directions can be polished;

[0025] As an improvement, the cross-section of the mounting platform 101 is larger than that of the cylinder 8. When the cylinder shaft of the cylinder 8 contracts, the lower end surface of the universal wheel 10 does not exceed the lower end surface of the electromagnet 2. When the cylinder shaft of the cylinder 8 extends, the lower end surface of the universal wheel 10 exceeds the lower end surface of the electromagnet 2, and the side of the connecting plate 9 does not contact the electromagnet 2 when it moves. In this way, the mounting platform 101 can stably fix the cylinder 8, and the connecting plate 9 will not cause damage to the electromagnet 2 when the cylinder shaft of the cylinder 8 moves.

[0026] The principle of the utility model is as follows: when in use, first start the cylinder 2 8 to extend the cylinder shaft of the cylinder 2 8 until the lower end surface of the universal wheel 10 exceeds the lower end surface of the electromagnet 2, then push the device to the top of the weld, then retract the cylinder shaft of the cylinder 2 8 to make the lower end surface of the electromagnet 2 contact the hull, then energize the electromagnet 2 to preserve the magnetism, then remove the fixing pin 5, rotate the lower rotating disk 602, so that the grinding sheet 701 can move along the weld, then reinsert the fixing pin 5 into the upper rotating disk 601 and the lower rotating disk 602. The positioning hole 603 of the plate 602 is then started, and the motor 27 and the cylinder 14 are started. The motor 27 drives the grinding sheet 701 to rotate, and the cylinder 14 causes the grinding sheet 701 to descend so that the grinding sheet 701 grinds the weld. When the grinding sheet 701 is in a suitable position, the cylinder 14 is closed, and then the motor 3 is started. The motor 1 drives the screw rod 103 to rotate, so that the guide platform 401 slides in the guide groove 102, and then drives the motor 27 to move, so that the grinding sheet 701 grinds the weld.

[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A grinding device for ship maintenance, comprising a U-shaped plate (1) with an opening facing downward, and two electromagnets (2) arranged at the bottom of the U-shaped plate (1); characterized in that: The U-shaped plate (1) comprises a cylinder (4) whose movement is controlled by a motor (3) and whose cylinder axis faces downwards and whose end is provided with a rotating disk (6) fixed by a fixing pin (5). An inclined motor (7) is provided at the lower end of the rotating disk (6). A grinding sheet (701) is provided at the end of the output shaft of the motor (7). The U-shaped plate (1) is provided with mounting platforms (101) on both sides of its exterior. A cylinder (8) is provided at the lower end of the mounting platform (101). The cylinder axis of the cylinder (8) faces downwards and whose end is provided with a connecting plate (9). Universal wheels (10) are provided at the two ends below the connecting plate (9).

2. A grinding device for ship maintenance according to claim 1, characterized in that: A guide groove (102) is provided at the inner upper end of the U-shaped plate (1), a rotating screw rod (103) is provided in the guide groove (102), and the motor (3) is key-connected to the screw rod (103).

3. A grinding device for ship maintenance according to claim 2, characterized in that: The upper end of the cylinder 1 (4) is provided with a guide platform (401) having a cross section identical to that of the guide groove (102), and the middle of the guide platform (401) is provided with a threaded hole corresponding to the screw rod (103).

4. A grinding device for ship maintenance according to claim 1, characterized in that: The upper end of the fixing pin (5) is provided with an anti-slip plate (501), and the length of the lower portion is the same as the thickness of the rotating disk (6).

5. A grinding device for ship maintenance according to claim 1, characterized in that: The rotating disk (6) comprises an upper rotating disk (601) fixedly arranged at the end of the cylinder shaft of the cylinder (4), and a lower rotating disk (602) rotatably arranged with the upper rotating disk (601). The upper rotating disk (601) and the lower rotating disk (602) are provided with a plurality of positioning holes (603) at equal angles and at equal distances from the center of the circle.

6. A grinding device for ship maintenance according to claim 1, characterized in that: The upper end of the second motor (7) is connected to the rotating disk (6) via a triangular block (702).

7. A grinding device for ship maintenance according to claim 1, characterized in that: The cross section of the mounting platform (101) is larger than that of cylinder 2 (8).

8. A grinding device for ship maintenance according to claim 1, characterized in that: When the cylinder shaft of the second cylinder (8) is retracted, the lower end surface of the universal wheel (10) does not exceed the lower end surface of the electromagnet (2); when the cylinder shaft of the second cylinder (8) is extended, the lower end surface of the universal wheel (10) exceeds the lower end surface of the electromagnet (2), and the side surface of the connecting plate (9) does not contact the electromagnet (2) when moving.

Citation Information

Patent Citations

  • Efficient grinding device for ship maintenance

    CN219901479U