Deburring device for separator production
By designing a separator deburring device combining the bottom box, top box, motor, wire-moving mechanism and transmission mechanism, the problem of offset caused by unstable clamping during grinding of the separator in the prior art is solved, and stable clamping and precise grinding of the separator housing pipe is achieved, and processing quality is improved.
Patent Information
- Application Number
- CN202421277261.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing separator grinding device is not stable enough when clamping the separator, which can easily lead to deviation during the grinding process and affect processing quality.
A deburring device for separator production is designed, using a combination of bottom box, top box, motor, wire-moving mechanism, transmission mechanism, clamping mechanism and adjustment mechanism to achieve stable clamping and precise polishing of separator housing pipe through wire-moving mechanism and transmission mechanism.
The separator housing pipe is achieved to prevent deviation during grinding, improve processing quality, and accurately adjust the position of the grinding wheel through the adjustment mechanism.
Smart Images

Figure CN222570188U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of separator production equipment, and in particular to a deburring device for separator production. Background Art
[0002] As we all know, the internal grinding device of the oil-gas separator of the automobile air conditioner is an auxiliary device used to grind the metal burrs and rust spots inside the middle shell of the oil-gas separator after cutting the round tube material of the middle shell of the oil-gas separator, so as to better carry out the next step of assembly. It has been widely used in the field of oil-gas separator production, processing and assembly.
[0003] At present, a Chinese patent announcement with announcement number CN108857632A discloses an internal grinding device for an automobile air-conditioning oil-gas separator, in which the round tube in the middle of the oil-gas separator shell can be well clamped to prevent movement during the grinding process and improve stability; at the same time, people do not need to hold the grinder for a long time for grinding, which reduces manpower and improves practicality; and the grinding head is easy to replace, reducing the limitation of use; it includes a grinder and an operating panel, and a grinding head is arranged at the output end of the grinder; it includes a left side plate, a right side plate, a top plate, a lower placement block, an upper placement block, two groups of threaded pipes and two groups of threaded rods; it also includes an upper adjustment plate, a lower adjustment plate, an adjustment shaft, an adjustment block and a fastening bolt; it also includes a mounting plate, an upper clamping plate, a lower clamping plate, an upper locking bolt and a lower locking bolt, the right end of the mounting plate is concentrically connected to the left output end of the grinder, and the right side of the bottom end of the upper clamping plate is connected to the top of the mounting plate.
[0004] In actual use, it is found that the existing device can only clamp one end of the separator when grinding the separator, resulting in unstable clamping. It is easy to cause deviation during the grinding process of the separator, which in turn affects the processing quality of the separator. Therefore, we propose a deburring device for separator production to solve the above problem. Utility Model Content
[0005] The purpose of this application is to solve the problem in the prior art: the existing device can only clamp one end of the separator when grinding the separator, resulting in unstable clamping, which is easy to cause deviation during the grinding process of the separator, thereby affecting the processing quality of the separator, and a deburring device for separator production is proposed.
[0006] In order to achieve the above purpose, this application adopts the following technical solutions:
[0007] A deburring device for separator production comprises a bottom box, a back plate is fixedly mounted on the rear side of the bottom box, a top box is fixedly mounted on the front top of the back plate, a first motor is fixedly mounted on the left inner wall of the bottom box, a wire moving mechanism is arranged between the output shaft of the first motor and the bottom box, a clamping mechanism is arranged on the top of the bottom box, and a first seat hole is opened on the top of the bottom box; a second motor is fixedly mounted on the rear inner wall of the top box, an adjustment mechanism is arranged between the second motor and the top box, a second seat hole is opened on the bottom of the top box, a grinding mechanism is arranged below the top box, and the same fixing rod is fixedly mounted on the front inner wall and the rear inner wall of the top box, and the fixing rod is located above the second motor.
[0008] Preferably, the screw-moving mechanism includes a first screw rod, a second screw rod and two first screw rod seats, the first screw rod is fixedly mounted on the output shaft of the first motor, the right end of the first screw rod is rotatably connected to the right inner wall of the bottom box, the same second screw rod is rotatably mounted on the inner walls on both sides of the bottom box, the second screw rod is located on the rear side of the first motor, the first screw rod and the second screw rod are both threadedly sleeved with a first screw rod seat, the first screw rod seat is slidably connected to the corresponding first seat hole, a transmission mechanism is arranged between the first screw rod and the second screw rod, and a sliding mechanism is arranged between the first screw rod seat and the bottom box.
[0009] Preferably, the transmission mechanism includes two transmission wheels and a transmission belt, the first screw rod and the second screw rod are both fixedly sleeved with transmission wheels, the transmission wheels are located on the left side of the first screw rod seat, and the transmission sleeves on the two transmission wheels are provided with the same transmission belt.
[0010] Preferably, the sliding mechanism includes a slider and a slide groove, the bottom of the first screw seat is provided with a slider, the bottom inner wall of the bottom box is provided with a slide groove, and the slider is slidably connected with the corresponding slide groove.
[0011] Preferably, the clamping mechanism includes a first arc seat, a first shock-absorbing pad, a second arc seat and a second shock-absorbing pad, the first arc seat is fixedly installed on the top of the bottom box, the left side of the first arc seat is fixedly connected to the right side of the back plate, the first arc seat is located on the left side of the first seat hole, the first shock-absorbing pad is arranged on the inner wall of the first arc seat, the second arc seat is slidably installed on the top of the bottom box, the bottom of the second arc seat is fixedly connected to the top of the corresponding first screw seat, and the second shock-absorbing pad is arranged on the inner wall of the second arc seat.
[0012] Preferably, the adjusting mechanism includes a third screw rod and a second screw rod seat. The third screw rod is fixedly mounted on the output shaft of the second motor. The front end of the third screw rod is rotatably connected to the front inner wall of the top box. A second screw rod seat is threadedly sleeved on the third screw rod. The second screw rod seat is slidably connected to the second seat hole. The second screw rod seat is slidably sleeved on the third screw rod.
[0013] Preferably, the grinding mechanism includes a grinding motor and a grinding wheel. The grinding motor is arranged below the top box, and a grinding wheel is arranged on a fixed sleeve on the output shaft of the grinding motor.
[0014] Preferably, an electric push rod is fixedly mounted on the bottom of the second screw seat, and an output end of the electric push rod is fixedly connected to the top of the grinding motor.
[0015] Beneficial effects of this application:
[0016] 1. Through the cooperation of the first motor, the first screw, the two transmission wheels, the transmission belt, the second screw and the two first screw seats, the first motor can drive the two first screw seats to move to the left at the same time, and can drive the second arc seat and the second shock-absorbing pad to move to the left, and can squeeze the separator shell pipe toward the first shock-absorbing pad through the second shock-absorbing pad, and can clamp and fix the two ends of the separator shell pipe respectively through the two groups of first shock-absorbing pads and the two groups of second shock-absorbing pads, so as to achieve the purpose of firmly clamping the separator shell pipe, and can avoid the separator shell pipe from being offset during grinding, so as to achieve the purpose of improving the processing quality;
[0017] 2. Through the cooperation of the second motor, the third screw and the second screw seat, the second motor can drive the grinding motor and the grinding wheel to move forward and backward through the electric push rod, so that the front and rear positions of the grinding wheel can be adjusted, and the purpose of accurately grinding different positions of the separator shell pipe can be achieved through the grinding wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of a deburring device for separator production proposed in this application;
[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of a deburring device for separator production proposed in this application;
[0020] Figure 3 This is a schematic diagram of a top view of the cross-sectional structure of a bottom box of a deburring device for separator production proposed in this application;
[0021] Figure 4 A schematic diagram of the three-dimensional structure of a clamping mechanism of a deburring device for separator production proposed in this application;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the transmission mechanism of a deburring device for separator production proposed in this application.
[0023] In the figure: 1, bottom box; 2, back plate; 3, top box; 4, first motor; 5, first screw rod; 6, second screw rod; 7, first screw rod seat; 8, first arc-shaped seat; 9, first shock-absorbing pad; 10, first seat hole; 11, transmission wheel; 12, transmission belt; 13, second motor; 14, third screw rod; 15, second screw rod seat; 16, electric push rod; 17, grinding motor; 18, grinding wheel; 19, second seat hole; 20, fixing rod; 21, slider; 22, slide groove; 23, second arc-shaped seat; 24, second shock-absorbing pad. DETAILED DESCRIPTION
[0024] The technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
[0025] Reference Figure 1-5 A deburring device for separator production comprises a bottom box 1, a back plate 2 is fixedly mounted on the rear side of the bottom box 1, a top box 3 is fixedly mounted on the front top of the back plate 2, a first motor 4 is fixedly mounted on the left inner wall of the bottom box 1, a wire moving mechanism is arranged between the output shaft of the first motor 4 and the bottom box 1, a clamping mechanism is arranged on the top of the bottom box 1, and a first seat hole 10 is opened on the top of the bottom box 1; a second motor 13 is fixedly mounted on the inner wall of the rear side of the top box 3, an adjusting mechanism is arranged between the second motor 13 and the top box 3, a second seat hole 19 is opened on the bottom of the top box 3, a grinding mechanism is arranged below the top box 3, and the same fixing rod 20 is fixedly mounted on the front inner wall and the rear inner wall of the top box 3, and the fixing rod 20 is located above the second motor 13.
[0026] In this embodiment, the screw mechanism includes a first screw rod 5, a second screw rod 6 and two first screw rod seats 7. The first screw rod 5 is fixedly installed on the output shaft of the first motor 4. The right end of the first screw rod 5 is rotatably connected to the right inner wall of the bottom box 1. The same second screw rod 6 is rotatably installed on the inner walls of both sides of the bottom box 1. The second screw rod 6 is located on the rear side of the first motor 4. The first screw rod seat 7 is threadedly sleeved on the first screw rod 5 and the second screw rod 6. The first screw rod seat 7 is slidably connected to the corresponding first seat hole 10. A transmission mechanism is arranged between the first screw rod 5 and the second screw rod 6, and a sliding mechanism is arranged between the first screw rod seat 7 and the bottom box 1. By providing the screw mechanism, the first screw rod 5 and the second screw rod 6 can drive the two first screw rod seats 7 to move left and right at the same time, and can drive the two second arc seats 23 to move left and right at the same time.
[0027] In this embodiment, the transmission mechanism includes two transmission wheels 11 and a transmission belt 12. The first screw rod 5 and the second screw rod 6 are both fixedly sleeved with a transmission wheel 11. The transmission wheel 11 is located on the left side of the first screw rod seat 7. The transmission sleeves on the two transmission wheels 11 are provided with the same transmission belt 12. By setting up the transmission mechanism, the first screw rod 5 can drive the second screw rod 6 to rotate at the same time.
[0028] In this embodiment, the sliding mechanism includes a slider 21 and a slide groove 22. The slider 21 is arranged at the bottom of the first screw seat 7, and the slide groove 22 is opened on the inner wall of the bottom of the bottom box 1. The slider 21 is slidably connected with the corresponding slide groove 22. By setting up the sliding mechanism, the first screw seat 7 can move left and right more smoothly.
[0029] In this embodiment, the clamping mechanism includes a first arc seat 8, a first shock-absorbing pad 9, a second arc seat 23 and a second shock-absorbing pad 24. The first arc seat 8 is fixedly installed on the top of the bottom box 1, and the left side of the first arc seat 8 is fixedly connected to the right side of the back plate 2. The first arc seat 8 is located on the left side of the first seat hole 10. The first shock-absorbing pad 9 is arranged on the inner wall of the first arc seat 8. The second arc seat 23 is slidably installed on the top of the bottom box 1, and the bottom of the second arc seat 23 is fixedly connected to the top of the corresponding first screw seat 7. The second shock-absorbing pad 24 is arranged on the inner wall of the second arc seat 23. By providing a clamping mechanism, the second arc seat 23 can drive the second shock-absorbing pad 24 to move to the left, so as to achieve the purpose of squeezing the separator shell tube toward the first shock-absorbing pad 9 through the second shock-absorbing pad 24.
[0030] In this embodiment, the adjusting mechanism includes a third screw rod 14 and a second screw rod seat 15. The third screw rod 14 is fixedly installed on the output shaft of the second motor 13. The front end of the third screw rod 14 is rotatably connected to the front inner wall of the top box 3. The third screw rod 14 is threadedly sleeved with a second screw rod seat 15. The second screw rod seat 15 is slidably connected to the second seat hole 19. The second screw rod seat 15 is slidably sleeved on the third screw rod 14. By providing an adjusting mechanism, the second motor 13 can drive the second screw rod seat 15 to move left and right, and the purpose of driving the grinding motor 17 and the grinding wheel 18 to move forward and backward through the electric push rod 16 can be achieved.
[0031] In this embodiment, the grinding mechanism includes a grinding motor 17 and a grinding wheel 18. The grinding motor 17 is arranged under the top box 3. The grinding wheel 18 is fixedly sleeved on the output shaft of the grinding motor 17. By providing the grinding mechanism, the grinding motor 17 can drive the grinding wheel 18 to rotate, so that the separator shell tube can be ground by the grinding wheel 18, thereby achieving the purpose of deburring the separator shell tube.
[0032] In this embodiment, an electric push rod 16 is fixedly installed at the bottom of the second screw seat 15, and the output end of the electric push rod 16 is fixedly connected to the top of the grinding motor 17. By providing the electric push rod 16, the electric push rod 16 can drive the grinding wheel 18 to move downward, so that the grinding wheel 18 can be moved to contact the separator shell pipe.
[0033] In the present application, when in use, first place the separator casing pipe between the first shock-absorbing pad 9 and the second shock-absorbing pad 24 at the top of the bottom box 1, and by starting the first motor 4 in the positive direction, the first screw rod 5 can be driven to rotate clockwise, and the second screw rod 6 can be driven to rotate clockwise through the two transmission wheels 11 and the transmission belt 12, and the two first screw rod seats 7 can be driven to move to the left at the same time, and the second arc seat 23 and the second shock-absorbing pad 24 can be driven to move to the left, and the separator casing pipe can be squeezed toward the first shock-absorbing pad 9 through the second shock-absorbing pad 24, and the two groups of first shock-absorbing pads 9 and the two groups of second shock-absorbing pads 2 can be realized. 4. The two ends of the separator shell tube are clamped and fixed respectively, so as to achieve the purpose of firmly clamping the separator shell tube, and to avoid the separator shell tube from being offset during grinding, so as to achieve the purpose of improving the processing quality. By starting the second motor 13, the third screw rod 14 can be driven to rotate, and the second screw rod seat 15 can be driven to move forward and backward. The electric push rod 16 can drive the grinding motor 17 and the grinding wheel 18 to move forward and backward, and the front and rear position of the grinding wheel 18 can be adjusted, so as to achieve the purpose of accurately grinding different positions of the separator shell tube through the grinding wheel 18.
Claims
1. A deburring device for separator production, characterized in that: The invention comprises a bottom box (1), a back plate (2) is fixedly mounted on the rear side of the bottom box (1), a top box (3) is fixedly mounted on the front top of the back plate (2), a first motor (4) is fixedly mounted on the left inner wall of the bottom box (1), a screw mechanism is arranged between the output shaft of the first motor (4) and the bottom box (1), a clamping mechanism is arranged on the top of the bottom box (1), and a first seat hole (10) is opened on the top of the bottom box (1); A second motor (13) is fixedly mounted on the rear inner wall of the top box (3); an adjustment mechanism is provided between the second motor (13) and the top box (3); a second seat hole (19) is provided at the bottom of the top box (3); a grinding mechanism is provided below the top box (3); and a same fixing rod (20) is fixedly mounted on the front inner wall and the rear inner wall of the top box (3); the fixing rod (20) is located above the second motor (13).
2. A deburring device for separator production according to claim 1, characterized in that: The screw mechanism comprises a first screw rod (5), a second screw rod (6) and two first screw rod seats (7); the first screw rod (5) is fixedly mounted on the output shaft of the first motor (4); the right end of the first screw rod (5) is rotatably connected to the right inner wall of the bottom box (1); the same second screw rod (6) is rotatably mounted on the inner walls of both sides of the bottom box (1); the second screw rod (6) is located at the rear side of the first motor (4); the first screw rod seat (7) is threadedly sleeved on the first screw rod (5) and the second screw rod (6); the first screw rod seat (7) is slidably connected to the corresponding first seat hole (10); a transmission mechanism is arranged between the first screw rod (5) and the second screw rod (6); and a sliding mechanism is arranged between the first screw rod seat (7) and the bottom box (1).
3. A deburring device for separator production according to claim 2, characterized in that: The transmission mechanism comprises two transmission wheels (11) and a transmission belt (12); the first screw rod (5) and the second screw rod (6) are both fixedly sleeved with transmission wheels (11); the transmission wheels (11) are located on the left side of the first screw rod seat (7); and the transmission sleeves on the two transmission wheels (11) are provided with the same transmission belt (12).
4. A deburring device for separator production according to claim 2, characterized in that: The sliding mechanism comprises a slider (21) and a slide groove (22); the bottom of the first screw seat (7) is provided with a slider (21); the bottom inner wall of the bottom box (1) is provided with a slide groove (22); the slider (21) is slidably connected to the corresponding slide groove (22).
5. A deburring device for separator production according to claim 1, characterized in that: The clamping mechanism comprises a first arc seat (8), a first shock-absorbing pad (9), a second arc seat (23) and a second shock-absorbing pad (24); the first arc seat (8) is fixedly installed on the top of the bottom box (1); the left side of the first arc seat (8) is fixedly connected to the right side of the back plate (2); the first arc seat (8) is located on the left side of the first seat hole (10); the first shock-absorbing pad (9) is arranged on the inner wall of the first arc seat (8); the second arc seat (23) is slidably installed on the top of the bottom box (1); the bottom of the second arc seat (23) is fixedly connected to the top of the corresponding first screw seat (7); and the second shock-absorbing pad (24) is arranged on the inner wall of the second arc seat (23).
6. A deburring device for separator production according to claim 1, characterized in that: The adjusting mechanism comprises a third screw rod (14) and a second screw rod seat (15); the third screw rod (14) is fixedly mounted on the output shaft of the second motor (13); the front end of the third screw rod (14) is rotatably connected to the front inner wall of the top box (3); the second screw rod seat (15) is threadedly sleeved on the third screw rod (14); the second screw rod seat (15) is slidably connected to the second seat hole (19); and the second screw rod seat (15) is slidably sleeved on the third screw rod (14).
7. A deburring device for separator production according to claim 1, characterized in that: The grinding mechanism comprises a grinding motor (17) and a grinding wheel (18); the grinding motor (17) is arranged below the top box (3); and a grinding wheel (18) is fixedly sleeved on the output shaft of the grinding motor (17).
8. A deburring device for separator production according to claim 6, characterized in that: An electric push rod (16) is fixedly mounted on the bottom of the second screw seat (15), and an output end of the electric push rod (16) is fixedly connected to the top of the grinding motor (17).
Citation Information
Patent Citations
Internal grinding device for oil-gas separators for automobile air conditioners
CN108857632A