Pay-off device of electroplated diamond fretsaw machining equipment

By designing a detachable lug fixing device and cooling system, the problem that existing electroplated diamond wire saw equipment cannot replace different types of lugs and cannot cool down is solved, and the practicality of the equipment and the service life of the wire wire are improved.

CN222570442UActive Publication Date: 2025-03-07ZHONGXIN (HENAN) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420649800.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-07
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing wire laying device of electroplating diamond wire saw processing equipment cannot replace the wire wheels of different models, and cannot cool down the heated wire wire, resulting in reduced equipment practicality and shortened service life of wire wire.

Method used

A wire laying device for electroplated diamond wire saw processing equipment is designed. By setting fixing blocks and fixing nails, the reel can be disassembled and replaced, and the dripper, hose, and cooling plate can be used to cool down the hot wire wire.

Benefits of technology

The replacement of different types of reels has been achieved, the usability of the equipment has been improved, and the service life of the wire has been extended through cooling measures.

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Abstract

The utility model discloses a pay-off device of electroplated diamond fretsaw processing equipment, which relates to the technical field of diamond fretsaws and comprises a fretsaw seat, guard plates are fixedly connected to the left side, the right side and the rear side of the upper surface of the fretsaw seat, a partition plate is fixedly connected to the upper surface of the fretsaw seat, and the rear side surface of the partition plate is fixedly connected with the guard plates. And a wire wheel is movably connected to the rear part of the wire saw seat. By arranging the fixing block and the fixing nail, the wire wheel can be detached so as to meet the requirement that the equipment can replace different types of wire wheels, the usability of the equipment is improved, by arranging the dropper and the hose, a heated steel wire can be cooled, the steel wire is prevented from being damaged by heat, the service life of the steel wire is prolonged, and the production cost is reduced. And by arranging a cooling plate, the heated steel wire can be continuously cooled, the cooling rate of the steel wire is increased, and the service life of the steel wire is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond wire saws, in particular to a wire-laying device for electroplated diamond wire saw processing equipment. Background Art

[0002] Diamond wire saw, also known as diamond wire, refers to a method of fixing diamond abrasive on metal wire by electroplating process or resin bonding. Early wire saw processing technology used exposed metal wire and free abrasive. During the processing, the abrasive was added between the metal wire and the workpiece as a third party to produce a cutting effect. This technology has been successfully used in the processing of silicon and silicon carbide. In order to further shorten the processing time and process other hard materials and difficult-to-process ceramics, people fixed diamond abrasives to the metal wire in a certain way, thus producing fixed diamond wire saws. Electroplated diamond wire saws are a linear superhard material tool made by depositing a layer of metal (usually nickel and nickel-cobalt alloy) on the metal wire (filament) substrate by electroplating and consolidating diamond abrasives in the deposited metal. It can be used for cutting various hard and brittle materials such as silicon and crystal.

[0003] A wire-release box in a diamond wire saw production line disclosed in the Chinese utility model patent application disclosure CN218659909U, although the utility model can realize the convenient replacement of the desiccant and improve the dryness in the box, but during the use of the utility model, when the diamond wire saw cuts different objects, the required wire wheel models are also different, and the wire wheels of different models cannot be replaced, so that the wire wheels of different models cannot be adaptively installed, which reduces the practicality of the equipment. Therefore, there is a problem that the wire wheels of different models cannot be replaced. In addition, during the working process of the utility model, the wire saw cuts the object, and the steel wire is the cutting tool. The steel wire generates heat during the cutting process. The steel wire cannot be cooled, which will cause damage to the steel wire and reduce the service life of the steel wire. Therefore, there is a problem that the steel wire cannot be cooled. In summary, the utility model has the problems of not being able to replace wire wheels of different models and not being able to cool the steel wire. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a wire-paying device for electroplated diamond wire saw processing equipment, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented by the following technical solutions: comprising a wire saw seat, the left and right sides and the rear of the wire saw seat are fixedly connected with guard plates, the top of the wire saw seat is fixedly connected with a partition plate, and the rear side of the partition plate is fixedly connected to the guard plate;

[0008] A wire wheel is movably connected to the upper rear part of the wire saw seat, a mounting block is fixedly connected to the lower part of the wire wheel, the outer side of the mounting block is movably connected to the wire saw seat, the interior of the mounting block is movably connected to a fixed block, the upper and lower outer sides of the fixed block are movably connected to the wire saw seat, and the outer bottom edge of the fixed block is movably connected to a push block;

[0009] A cooling plate is fixedly connected to the front of the left and right sides of the guard plate, the left side of the cooling plate is fixedly connected to the partition, a through hole is opened in the middle of the front and rear sides of the partition, a first water channel is opened inside the partition, a sealing plate is fixedly connected to the middle front and rear sides of the first water channel, the outer side of the sealing plate is fixedly connected to the cooling plate, a water outlet is fixedly connected to the left side of the guard plate, a water inlet is fixedly connected to the right side of the guard plate, a hose is fixedly connected to the front of the upper part of the wire saw seat, the other end of the hose is fixedly connected to a dripper, a second water channel is opened in the front of the wire saw seat, and a water pipe is fixedly connected to the right side of the wire saw seat.

[0010] Optionally, the inner side surface of the wire wheel is movably connected to a fixing nail, and the lower outer side surface of the fixing nail is movably connected to the mounting block.

[0011] Optionally, a spring is fixedly connected to the outer side surface of the push block, and the other end of the spring is fixedly connected to the wire saw seat.

[0012] Optionally, a fixed rod is fixedly connected to the middle lower part of the two partitions, the right end of the rightmost fixed rod is fixedly connected to the guard plate, the left end of the leftmost fixed rod is fixedly connected to the guard plate, and the outer side surface of the fixed rod is movably connected to a fixed pulley.

[0013] Optionally, the front part of the right left side of the guard plate is fixedly connected to the cooling plate, the right side of the cooling plate is fixedly connected to the partition, the middle of the two partitions is fixedly connected to the cooling plate, the left and right parts of the guard plate are provided with a first water channel, the front part of the partition is provided with a first water channel, the water inlet, the first water channel on the guard plate, the first water channel on the cooling plate, the first water channel on the partition and the water outlet are connected.

[0014] Optionally, the water pipe is connected to a second water channel, the second water channel is connected to a hose, and the hose is connected to a dripper.

[0015] (III) Beneficial effects

[0016] The utility model provides a wire-laying device for electroplated diamond wire saw processing equipment, which has the following features:

[0017] Beneficial effects:

[0018] 1. The wire-releasing device of the electroplated diamond wire saw processing equipment can disassemble the wire wheel by setting a fixing block and a fixing nail to meet the demand that the equipment can replace wire wheels of different models, thereby increasing the usability of the equipment.

[0019] 2. The wire-releasing device of the electroplated diamond wire saw processing equipment can cool down the heated steel wire by arranging a dripper and a hose, thereby preventing the heat from damaging the steel wire and increasing the service life of the steel wire. By arranging a cooling plate, the heated steel wire can be continuously cooled down, thereby accelerating the cooling rate of the steel wire and increasing the service life of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the wire wheel of the utility model;

[0022] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0023] Figure 4 This is a schematic diagram of the front cross-sectional structure of the cooling plate of the utility model;

[0024] Figure 5 This is a schematic diagram of the front cross-sectional structure of the second water channel of the utility model;

[0025] Figure 6 This is a schematic diagram of the cross-sectional structure of the wire wheel of the utility model from the left side;

[0026] Figure 7 For this utility model Figure 6 Enlarged structural diagram at B in the middle.

[0027] In the figure: 1. wire wheel; 2. partition; 3. fixing nail; 4. water inlet; 5. guard plate; 6. wire saw seat; 7. water pipe; 8. dripper; 9. hose; 10. cooling plate; 11. mounting block; 12. spring; 13. push block; 14. fixing block; 15. water outlet; 16. first water channel; 17. sealing plate; 18. fixed pulley; 19. second water channel; 20. fixed rod; 21. through hole. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Example 1

[0030] See also Figures 1 to 7 The utility model provides a technical solution: a wire-laying device for electroplated diamond wire saw processing equipment, comprising a wire saw seat 6, a guard plate 5 is fixedly connected to the left and right sides and the rear of the wire saw seat 6, a partition plate 2 is fixedly connected to the top of the wire saw seat 6, and the rear side of the partition plate 2 is fixedly connected to the guard plate 5;

[0031] A wire wheel 1 is movably connected to the upper rear portion of the wire saw seat 6, a fixing nail 3 is movably connected to the inner side surface of the wire wheel 1, the lower outer side surface of the fixing nail 3 is movably connected to the mounting block 11, the mounting block 11 is fixedly connected to the bottom of the wire wheel 1, the outer side surface of the mounting block 11 is movably connected to the wire saw seat 6, the interior of the mounting block 11 is movably connected to a fixing block 14, the outer upper and lower side surfaces of the fixing block 14 are movably connected to the wire saw seat 6, the outer bottom edge of the fixing block 14 is movably connected to a pushing block 13, the outer side surface of the pushing block 13 is fixedly connected to a spring 12, the other end of the spring 12 is fixedly connected to the wire saw seat 6, and the wire wheel 1 can be disassembled by arranging the fixing block 14 and the fixing nail 3 to meet the requirement that the device can replace wire wheels 1 of different models, thereby increasing the usability of the device.

[0032] During use, when the wire wheel 1 needs to be replaced, pull the fixing nail 3 to make the fixing nail 3 leave the wire wheel 1. At this time, the spring 12 stretches and pushes the pushing block 13 to approach the mounting block 11. The mounting block 11 pushes the fixing block 14 to completely enter the mounting block 11 and leave the wire saw seat 6. Then pull the wire wheel 1 upward, thereby driving the mounting block 11 to move upward, and then make the mounting block 11 leave the wire saw seat 6. Replace the wire wheel 1, insert the mounting block 11 with the new wire wheel 1 into the wire saw seat 6, and then insert the fixing nail 3 above the wire wheel 1. The inclined surface under the fixing nail 3 pushes the fixing block 14 to move toward the wire saw seat 6, and then the fixing block 14 pushes the pushing block 13, and then the pushing block 13 compresses the spring 12, so that a part of the fixing block 14 enters the wire saw seat 6.

[0033] Example 2

[0034] See also Figures 1 to 7 The utility model provides a technical solution: a wire-laying device for electroplated diamond wire saw processing equipment, comprising a wire saw seat 6, a guard plate 5 is fixedly connected to the left and right sides and the rear of the wire saw seat 6, a partition plate 2 is fixedly connected to the top of the wire saw seat 6, and the rear side of the partition plate 2 is fixedly connected to the guard plate 5;

[0035] A fixed rod 20 is fixedly connected to the middle lower part of the two partitions 2, the right end of the rightmost fixed rod 20 is fixedly connected to the guard plate 5, the left end of the leftmost fixed rod 20 is fixedly connected to the guard plate 5, and the fixed pulley 18 is movably connected to the outer side of the fixed rod 20. The left and right front sides of the left part of the guard plate 5 are fixedly connected to the cooling plate 10, and the left side of the cooling plate 10 is fixedly connected to the partition 2. A through hole 21 is provided in the middle of the front and rear sides of the partition 2, and a first water channel 16 is provided inside the partition 2. The middle front and rear sides of the first water channel 16 are fixedly connected with a sealing plate 17, and the outer side of the sealing plate 17 is fixedly connected to the cooling plate 10. The left side of the guard plate 5 is fixedly connected to the water outlet 15, and the right side of the guard plate 5 is fixedly connected to the water inlet 4. The left front side of the right part of the guard plate 5 is fixedly connected to the cooling plate 10, and the right side of the cooling plate 10 is fixedly connected to the partition 2. The middle of the two partitions 2 is fixedly connected to the cooling plate 10. A first water channel 16 is provided on the left and right parts of the guard plate 5, a first water channel 16 is provided on the front part of the partition 2, the water inlet 4, the first water channel 16 on the guard plate 5, the first water channel 16 on the cooling plate 10, the first water channel 16 on the partition 2 and the water outlet 15 are connected, a hose 9 is fixedly connected to the front part of the upper part of the wire saw seat 6, a dripper 8 is fixedly connected to the other end of the hose 9, a second water channel 19 is provided at the front part of the wire saw seat 6, a water pipe 7 is fixedly connected to the right side of the wire saw seat 6, the water pipe 7 is connected to the second water channel 19, the second water channel 19 is connected to the hose 9, the hose 9 is connected to the dripper 8, by arranging the dripper 8 and the hose 9, the heated steel wire can be cooled down to prevent the heat from damaging the steel wire, thereby increasing the service life of the steel wire, and by arranging the cooling plate 10, the heated steel wire can be continuously cooled down, the cooling rate of the steel wire is accelerated, and the service life of the steel wire is increased.

[0036] When in use, the steel wire makes the fixed pulley 18 rotate around the fixed rod 20 on the outer side of the fixed pulley 18, and then enters the cooling plate 10 through the hole 21. The water flows into the first water channel 16 from the water inlet 4 to cool the steel wire, and then flows out from the water outlet 15. The water flows into the second water channel 19 from the water pipe 7, and then enters the hose 9, and finally drips out from the dripper 8 to cool the steel wire.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire-paying device for electroplated diamond wire saw processing equipment, comprising a wire saw seat (6), characterized in that: The left and right sides and the rear of the wire saw seat (6) are fixedly connected with a guard plate (5), the top of the wire saw seat (6) is fixedly connected with a partition plate (2), and the rear side of the partition plate (2) is fixedly connected to the guard plate (5); The upper rear part of the wire saw seat (6) is movably connected to a wire wheel (1), the lower part of the wire wheel (1) is fixedly connected to a mounting block (11), the outer side surface of the mounting block (11) is movably connected to the wire saw seat (6), the interior of the mounting block (11) is movably connected to a fixing block (14), the upper and lower outer side surfaces of the fixing block (14) are movably connected to the wire saw seat (6), and the outer bottom edge of the fixing block (14) is movably connected to a push block (13); A cooling plate (10) is fixedly connected to the front right side of the left part of the guard plate (5); the left side of the cooling plate (10) is fixedly connected to the partition (2); a through hole (21) is provided in the middle of the front and rear sides of the partition (2); a first water channel (16) is provided inside the partition (2); a sealing plate (17) is fixedly connected to the middle front and rear sides of the first water channel (16); the outer side of the sealing plate (17) is fixedly connected to the cooling plate (10); a water outlet (15) is fixedly connected to the left side of the guard plate (5); a water inlet (4) is fixedly connected to the right side of the guard plate (5); a hose (9) is fixedly connected to the front upper part of the wire saw seat (6); the other end of the hose (9) is fixedly connected to a dripper (8); a second water channel (19) is provided in the front of the wire saw seat (6); and a water pipe (7) is fixedly connected to the right side of the wire saw seat (6).

2. The wire-paying device of the electroplated diamond wire saw processing equipment according to claim 1, characterized in that: The inner side surface of the wire wheel (1) is movably connected to a fixing nail (3), and the lower outer side surface of the fixing nail (3) is movably connected to a mounting block (11).

3. The wire-paying device of the electroplated diamond wire saw processing equipment according to claim 1, characterized in that: The outer side surface of the push block (13) is fixedly connected with a spring (12), and the other end of the spring (12) is fixedly connected with the wire saw seat (6).

4. The wire-paying device of the electroplated diamond wire saw processing equipment according to claim 1, characterized in that: A fixed rod (20) is fixedly connected to the middle lower part of the two partitions (2), the right end of the rightmost fixed rod (20) is fixedly connected to the guard plate (5), the left end of the leftmost fixed rod (20) is fixedly connected to the guard plate (5), and the outer side surface of the fixed rod (20) is movably connected to a fixed pulley (18).

5. The wire pay-off device of the electroplated diamond wire saw processing equipment according to claim 1, characterized in that: The front left side of the right part of the guard plate (5) is fixedly connected to the cooling plate (10), the right side of the cooling plate (10) is fixedly connected to the partition (2), and the middle of the two partitions (2) is fixedly connected to the cooling plate (10). The left and right parts of the guard plate (5) are provided with a first water channel (16), and the front part of the partition (2) is provided with a first water channel (16). The water inlet (4), the first water channel (16) on the guard plate (5), the first water channel (16) on the cooling plate (10), the first water channel (16) on the partition (2) and the water outlet (15) are connected.

6. The wire pay-off device of the electroplated diamond wire saw processing equipment according to claim 1, characterized in that: The water pipe (7) is connected to the second water channel (19), the second water channel (19) is connected to the hose (9), and the hose (9) is connected to the dripper (8).

Citation Information

Patent Citations

  • Pay-off box in diamond fretsaw production line

    CN218659909U