Aerated concrete block curing device
By designing a recyclable spray mechanism and aerated concrete block curing device for circulating fans, the problem of large dependence on water resources and inability to control temperature in the prior art is solved, and efficient and uniform maintenance effect is achieved, and water resource waste is reduced.
Patent Information
- Application Number
- CN202420313942.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The existing aerated concrete block curing equipment is highly dependent on water resources and cannot realize the recycling of water resources, resulting in waste of water resources. At the same time, the temperature cannot be effectively controlled to ensure the normal hardening and performance of the blocks.
An aerated concrete block curing device including a curing chamber and a recyclable spray mechanism is designed. The spraying mechanism realizes the recycling of water resources through a water tank, a filter and an activated carbon filter element, and ensures the circulating flow of air through a circulating fan to control the temperature.
It realizes efficient, uniform and automatic maintenance of aerated concrete blocks, reduces waste of water resources, ensures uniform hardening and performance of the blocks, and reduces the burden on the environment.
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Figure CN222571153U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building production equipment, and in particular relates to an aerated concrete block curing device. Background Art
[0002] Aerated concrete blocks are a new type of building material that is lightweight, porous, heat-insulating, fire-resistant, can be nailed, sawed, planed, and has a certain degree of earthquake resistance. They are widely used in high-rise frame structures. They are an excellent new type of building material and have the advantages of environmental protection. However, autoclaved aerated concrete blocks need to be cured with water after forming to improve the strength and service life of autoclaved aerated concrete blocks.
[0003] The utility model with Chinese patent application number CN202320698006.5 discloses an autoclaved aerated concrete block curing device, including a base, a retractable movable mechanism is arranged in the base, the upper end of the base is fixedly connected to a water tank, a bracket is welded to the top of the water tank, a first motor is arranged on the top of the bracket, the output shaft of the first motor passes through the bracket and is rotatably connected to the bracket, a connecting sleeve is installed on the output shaft of the first motor by bolts, a square shaft is fixedly connected to the bottom of the connecting sleeve, and a shaft sleeve is connected to the outer sliding sleeve of the square shaft.
[0004] The above comparative documents have the following problems:
[0005] Existing aerated concrete blocks do have some challenges during the curing process, such as the reliance on large amounts of water resources and the inability to recycle water resources, which leads to a waste of water resources; in addition, temperature control is also a challenge, as aerated concrete blocks require a certain temperature during the curing process to ensure their normal hardening and performance. Utility Model Content
[0006] The utility model provides an aerated concrete block curing device, aiming to solve the problem that the existing aerated concrete blocks rely on a large amount of water resources during the curing process and cannot recycle the water resources, which leads to waste of water resources; in addition, the temperature cannot be controlled to ensure its normal hardening and performance.
[0007] The utility model is implemented as follows: an aerated concrete block curing device comprises a curing cabin;
[0008] A spray mechanism is arranged in the inner cavity of the maintenance cabin; wherein the spray mechanism includes: a water tank arranged outside the maintenance cabin, the water tank is connected to the bottom side of the maintenance cabin and is filled with an activated carbon filter element; a partition plate arranged in the water tank; a filter screen arranged between the partition plate and the water tank, the filter screen is arranged at an angle; a pump body arranged on the water tank, the water inlet end of the pump body is connected to the water tank; the water outlet end of the pump body is connected to a main water pipe; the main water pipe extends to the top of the maintenance cabin and both sides are connected to a plurality of water distribution pipes; and a plurality of spray heads are connected to a plurality of the water distribution pipes.
[0009] Preferably, a plurality of horizontally arranged transmission rollers are provided on the bottom side of the curing chamber, the plurality of transmission rollers are rotatably matched with the inner wall of the curing chamber, and a gap for water flow discharge is provided between two adjacent transmission rollers.
[0010] Preferably, a protective shell is provided on the outside of the curing cabin, one end of the protective shell is connected to a steam inlet pipe, an air hole connected to the side wall of the curing cabin is penetrated and opened, and a circulating fan is provided on the inner top side of the protective shell.
[0011] Preferably, a side of the protective shell away from the steam inlet pipe is connected to an exhaust pipe.
[0012] Preferably, a sealing door is hinged on the outer side of the protective shell, a hydraulic cylinder is arranged on the top of the protective shell, and the output end of the hydraulic cylinder is connected to the sealing door through a connecting rod.
[0013] Preferably, a temperature and humidity sensor is provided on the inner wall of the curing cabin, and a display screen electrically connected to the temperature and humidity sensor is provided on the sealed door.
[0014] Preferably, a transparent window is provided on the sealed door.
[0015] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0016] Firstly, by setting up a recyclable spray mechanism, the aerated concrete block curing device realizes efficient, uniform and automatic curing functions; the spray head sprays water evenly on the aerated concrete blocks to ensure that each block can be fully moistened; at the same time, the design of the water tank can recycle the water source after spraying, and through the dual filtering effect of the filter screen and the activated carbon filter element, it can effectively intercept impurities and purify the water quality, ensure that the water source entering the water body is clean, and realize the recycling of water resources. By recycling water resources, the discharge of wastewater is reduced, and the burden on the environment is reduced.
[0017] Second: By setting a circulating fan between the protective shell and the curing chamber, the aerated concrete block curing device ensures the air circulation in the space; the function of the circulating fan is to continuously draw air into the protective shell and transport it to the inside of the curing chamber; this design allows the steam to be evenly diffused to every corner of the curing chamber, ensuring that each aerated concrete block can be evenly cured; the exhaust pipe is responsible for discharging the exhaust gas and excess steam in the curing chamber to keep the air in the chamber fresh and at a suitable humidity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a front structural schematic diagram of the utility model;
[0020] Figure 3 It is a front view of the utility model;
[0021] Figure 4 It is a side view of the utility model;
[0022] Figure 5 This is a schematic diagram of the distribution structure of the transmission rollers of the utility model;
[0023] In the figure: 1. Maintenance cabin; 201. Water tank; 202. Partition plate; 203. Filter; 204. Pump body; 205. Main water pipe; 206. Water distribution pipe; 207. Sprinkler head; 208. Activated carbon filter element; 3. Transmission roller; 4. Protective shell; 5. Steam inlet pipe; 6. Air hole; 7. Circulation fan; 8. Exhaust pipe; 9. Sealing door; 10. Hydraulic cylinder; 11. Connecting rod; 12. Temperature and humidity sensor; 13. Display screen; 14. Window. DETAILED DESCRIPTION
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0025] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0026] The utility model provides an aerated concrete block curing device, such as Figure 1-5 As shown, it includes a curing cabin 1; a spray mechanism arranged in the inner cavity of the curing cabin 1; wherein the spray mechanism includes: a water tank 201 arranged on the outside of the curing cabin 1, the water tank 201 is connected to the bottom side of the curing cabin 1 and is filled with an activated carbon filter element 208; a partition plate 202 arranged in the water tank 201; a filter screen 203 arranged between the partition plate 202 and the water tank 201, and the filter screen 203 is arranged obliquely; a pump body 204 arranged on the water tank 201, the water inlet end of the pump body 204 is connected to the water tank 201; the water outlet end of the pump body 204 is connected to a main water pipe 205; the main water pipe 205 extends to the top of the curing cabin 1 and is connected to a plurality of water distribution pipes 206 on both sides; and a plurality of spray heads 207 connected to the plurality of water distribution pipes 206.
[0027] It should be noted that the existing aerated concrete blocks rely on a large amount of water resources during the curing process and cannot recycle water resources, which leads to a waste of water resources; in addition, the temperature cannot be controlled to ensure its normal hardening and performance. The present solution includes the setting of a recyclable spraying mechanism and a circulating fan 7; the spraying mechanism sprays water evenly on the aerated concrete blocks through the spray head 207, thereby realizing efficient, uniform and automatic curing functions; at the same time, the design of the water tank 201 can recycle the water source after spraying, and through the dual filtering effect of the filter 203 and the activated carbon filter element 208, ensure that the water source entering the water body is clean, thereby realizing the recycling of water resources; the setting of the circulating fan 7 ensures the circulation of air in the curing space, so that the steam can be evenly diffused to every corner of the curing cabin 1, ensuring that each aerated concrete block can be evenly cured.
[0028] Specifically, in this embodiment, the scheme mainly includes a curing cabin 1 and a spray mechanism; the spray mechanism includes a water tank 201 arranged outside the curing cabin 1, the water tank 201 is connected to the bottom side of the curing cabin 1 and is filled with an activated carbon filter element 208; water is pumped out of the water tank 201 through a pump body 204 arranged on the water tank 201, and is transported to the top and both sides of the curing cabin 1 through a main water pipe 205; the main water pipe 205 extends to the top and both sides of the curing cabin 1, and is respectively connected to a plurality of water distribution pipes 206, each of which has a spray head 207; the spray head 207 sprays water evenly on the aerated concrete blocks to achieve the curing function; by controlling the pump body 20 4's working state and curing time can control the water spraying amount and curing effect, so that the aerated concrete blocks can be evenly and effectively cured; the sprayed water flows back into the water tank 201 through the gap, and a partition plate 202 and a filter screen 203 are arranged in the water tank 201. The particle impurities are intercepted by the filter screen 203 and slide to the other side of the partition under the influence of gravity, preventing large particle impurities from entering the water body; the activated carbon filter element 208 in the water tank 201 is used to purify the filtered water to ensure that the water in the water tank 201 can implement the circulation curing process, thereby realizing efficient, uniform and automatic aerated concrete block curing, while ensuring the cleanliness and recycling of water sources, improving the curing effect and saving water resources.
[0029] In a further preferred embodiment of the present invention, Figure 5 As shown, a plurality of horizontally arranged transmission rollers 3 are provided on the bottom side of the curing chamber 1, and the plurality of transmission rollers 3 are rotatably matched with the inner wall of the curing chamber 1, and a gap for water flow discharge is provided between two adjacent transmission rollers 3.
[0030] In this embodiment, the provision of the driving roller 3 enables the aerated concrete blocks to be smoothly moved into the curing chamber 1, which can save transportation time and manpower.
[0031] In a further preferred embodiment of the present invention, Figure 2-3 As shown, a protective shell 4 is provided on the outside of the curing cabin 1, one end of the protective shell 4 is connected to a steam inlet pipe 5, an air hole 6 connected thereto is penetrated through the side wall of the curing cabin 1, and a circulating fan 7 is provided on the inner top side of the protective shell 4.
[0032] In this embodiment, the design of the protective shell 4 not only protects the curing chamber 1 from interference from the external environment, but also provides a suitable installation position for the circulating fan 7, ensuring the circulation of air; the steam inlet pipe 5 helps to provide suitable curing temperature and humidity, further improving the curing effect; the design of the air hole 6 allows the steam to be evenly diffused into the curing chamber 1, ensuring that each aerated concrete block can be evenly cured.
[0033] In a further preferred embodiment of the present invention, Figure 2-3 As shown, the side of the protective shell 4 away from the steam inlet pipe 5 is connected to the exhaust pipe 8.
[0034] In this embodiment, the exhaust pipe 8 is used to discharge the exhaust gas and excess steam in the curing cabin 1, so as to keep the air in the curing cabin 1 fresh and at a suitable humidity, thereby helping to maintain the stability of the curing environment and avoiding the accumulation of exhaust gas and moisture that may affect the curing effect.
[0035] In a further preferred embodiment of the present invention, Figure 1-4 As shown, a sealing door 9 is hinged on the outer side of the protective shell 4 , and a hydraulic cylinder 10 is arranged on the top of the protective shell. The output end of the hydraulic cylinder 10 is connected to the sealing door 9 through a connecting rod 11 .
[0036] In this embodiment, the opening and closing of the sealing door 9 can be conveniently controlled to facilitate the loading and unloading of aerated concrete blocks; the use of the hydraulic cylinder 10 can ensure that the sealing door 9 remains stable during the opening and closing process, avoiding accidental closing or incomplete opening of the sealing door 9 due to external force.
[0037] In a further preferred embodiment of the present invention, Figure 2 As shown, a temperature and humidity sensor 12 is disposed on the inner wall of the curing cabin 1 , and a display screen 13 electrically connected to the temperature and humidity sensor 12 is disposed on the sealed door 9 .
[0038] In this embodiment, the temperature and humidity sensor 12 (SHT21) can monitor the temperature and humidity in the curing chamber 1 in real time, and transmit the data to the display screen 13 in the form of electrical signals, so that the user can understand the temperature and humidity conditions in the curing chamber 1 and ensure that the aerated concrete blocks are properly cured.
[0039] In a further preferred embodiment of the present invention, Figure 3 As shown, a transparent window 14 is provided on the sealing door 9 .
[0040] In this embodiment, the user can observe the aerated concrete blocks in the curing chamber 1 through the transparent window 14, which facilitates the loading, unloading and inspection of the aerated concrete blocks.
[0041] Working principle: The setting of the transmission roller 3 of the device enables the aerated concrete blocks to be smoothly moved into the curing chamber 1, which can save transportation time and manpower;
[0042] Water is pumped out of the water tank 201 through a pump body 204 disposed on the water tank 201, and transported to the top and both sides of the curing cabin 1 through a main water pipe 205; the main water pipe 205 extends to the top and both sides of the curing cabin 1, and is respectively connected to a number of water distribution pipes 206, each of which has a spray head 207; the spray head 207 sprays water evenly on the aerated concrete blocks to achieve the curing function; by controlling the working state and curing time of the pump body 204, the water spraying amount and the curing effect can be controlled, so that the aerated concrete blocks can be evenly and effectively cured. Protection; the sprayed water flows back into the water tank 201 through the gap, and a partition plate 202 and a filter screen 203 are arranged in the water tank 201. The particle impurities are intercepted by the filter screen 203 and slide to the other side of the partition plate under the influence of gravity, preventing large particle impurities from entering the water body; the activated carbon filter element 208 in the water tank 201 is used to purify the filtered water to ensure that the water in the water tank 201 can be used for the circulation maintenance process, so as to realize efficient, uniform and automatic aerated concrete block maintenance, and at the same time ensure the cleanliness and recycling of water sources, improve the maintenance effect and save water resources;
[0043] The design of the protective shell 4 not only protects the curing chamber 1 from interference from the external environment, but also provides a suitable installation position for the circulating fan 7 to ensure the circulation of air; the steam inlet pipe 5 helps to provide suitable curing temperature and humidity, further improving the curing effect; the design of the air hole 6 allows the steam to be evenly diffused into the curing chamber 1, ensuring that each aerated concrete block can be evenly cured;
[0044] The exhaust pipe 8 is used to discharge the waste gas and excess steam in the curing cabin 1, so as to keep the air in the curing cabin 1 fresh and at a suitable humidity, thereby helping to maintain the stability of the curing environment and avoiding the influence of the curing effect due to the accumulation of waste gas and moisture.
[0045] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0046] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0047] The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. The above embodiments are only used to illustrate the technical scheme of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in each embodiment of the utility model according to the situation without conflict, without making creative work, so as to obtain different other technical solutions that are essentially not separated from the concept of the utility model, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. An aerated concrete block curing device, characterized in that: include: Maintenance cabin; A spray mechanism provided in the inner cavity of the curing cabin; Wherein, the spray mechanism comprises: A water tank is arranged outside the curing cabin, the water tank is connected to the bottom side of the curing cabin and is filled with an activated carbon filter element; a partition plate disposed in the water tank; A filter screen is arranged between the partition plate and the water tank, and the filter screen is arranged obliquely; A pump body is arranged on the water tank, and a water inlet end of the pump body is connected to the water tank; The water outlet end of the pump body is connected to a main water pipe; The main water pipe extends to the top of the curing cabin and is connected to a number of water distribution pipes on both sides; A plurality of spray heads are connected to the plurality of water distribution pipes.
2. The aerated concrete block curing device according to claim 1, characterized in that: A plurality of horizontally arranged transmission rollers are arranged on the bottom side of the curing chamber, and the plurality of transmission rollers are rotatably matched with the inner wall of the curing chamber, and a gap for discharging water flow is arranged between two adjacent transmission rollers.
3. The aerated concrete block curing device according to claim 2, characterized in that: A protective shell is arranged outside the curing cabin, one end of the protective shell is connected to a steam inlet pipe, an air hole connected to the side wall of the curing cabin is penetrated and opened, and a circulating fan is arranged on the inner top side of the protective shell.
4. The aerated concrete block curing device according to claim 3, characterized in that: The side of the protective shell away from the steam inlet pipe is connected with an exhaust pipe.
5. The aerated concrete block curing device according to claim 4, characterized in that: A sealing door is hinged on the outer side of the protective shell, a hydraulic cylinder is arranged on the top of the protective shell, and an output end of the hydraulic cylinder is connected to the sealing door through a connecting rod.
6. The aerated concrete block curing device according to claim 5, characterized in that: The inner wall of the maintenance cabin is provided with a temperature and humidity sensor, and the sealed door is provided with a display screen electrically connected to the temperature and humidity sensor.
7. The aerated concrete block curing device according to claim 6, characterized in that: The sealed door is provided with a transparent window.
Citation Information
Patent Citations
Autoclaved aerated concrete block curing device
CN220146246U