Mixing device for chemical fiber rope net production
By designing a mixing device for the production of chemical fiber rope mesh including a material tank, a prefabricated shell and a scraper, the problem of the lack of prefabricating steps in the existing equipment is solved, and uniform stirring and efficient processing of materials are achieved.
Patent Information
- Application Number
- CN202420531379.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing chemical fiber rope processing equipment lacks prefabricating steps, resulting in uneven materials and easy blockage of pipelines, affecting processing efficiency.
A mixing device for the production of chemical fiber rope mesh is designed, including components such as material tanks, prefabricated shells, transmission frames, mixing rods and scrapers. Through the heating of the prefabricated shells and the scraping and sweeping function of the scraper, prefabricated materials and uniform stirring are realized.
Pre-treatment and uniform stirring of materials are achieved, the risk of blocking the pipeline is avoided, and processing efficiency and speed are improved.
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Figure CN222571285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical fiber rope processing, in particular to a mixing device for producing chemical fiber rope nets. Background Art
[0002] The raw material of chemical fiber rope is a polymer compound, which is an uninterrupted continuous silk material. It can be extracted from plants, animal hair, petroleum and other substances, and is obtained through chemical liquid treatment and purification. In order to improve the structural strength of chemical fiber rope, nylon, bamboo charcoal and other materials are often poured into the mixing device for stirring and processing when preparing the material, and then the silk thread is sprayed out to spin ropes and weave nets. However, the mixing equipment used in the past often only has a single chamber for melting and mixing. Too much material is directly put in, which is not convenient for homogenization and may clog the pipeline, which will affect the processing efficiency and the processing speed is much slower than before.
[0003] Now, a new type of mixing device for producing chemical fiber rope nets is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a mixing device for producing chemical fiber rope nets, so as to solve the problem of lack of prefabrication steps in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for chemical fiber rope net production, comprising a material tank and a prefabricated shell, both sides of the outer top of the material tank are welded with prefabricated shells, and a feeding pipe is welded on the top of the prefabricated shell, a rotating rod is movably connected to the center of the lower part of the interior of the prefabricated shell, leakage holes are arranged on one side of the bottom of the prefabricated shell, and a connecting pipe is installed in the material tank at the bottom of the leakage holes, a transmission frame is welded at the center of the inner top of the material tank, and both sides of the inner part of the transmission frame are movably connected with small toothed discs, a large toothed disc is movably installed at the center of the inner part of the transmission frame, a motor is installed at the center of the outer top of the material tank, and a mixing rod is movably connected to the center of the outer bottom of the transmission frame.
[0006] Preferably, the leakage hole is located at the top of the connecting pipe, and the bottom of the rotating rod passes through the material tank and is connected to the transmission frame above the small gear plate.
[0007] Preferably, the small toothed disc is driven by the large toothed disc to rotate in the same direction, and the bottom of the large toothed disc is fixedly connected to the mixing rod.
[0008] Preferably, through grooves are reserved on both sides of the upper interior of the material tank, and a second bevel gear is movably connected above the through groove, vertical plates are welded on both sides of the top of the material tank, and a motor is installed on the outside of the vertical plates, a first bevel gear is movably connected to the other side of the vertical plates, and a threaded rod is longitudinally meshed with the first bevel gear and the through groove, a steel ring is transversely welded between the bottoms of the threaded rods, and a scraper is fixed around the outer side of the steel ring.
[0009] Preferably, the scraper and the steel ring are arranged in concentric circles, and the scraper can slide up and down along the inner wall of the tank.
[0010] Preferably, the first bevel gear and the second bevel gear form a 90-degree vertical connection structure, and an inner wall matching the threaded rod is provided at the center of the second bevel gear.
[0011] Preferably, an inclined platform is welded to the bottom end of the inside of the material tank, vertical rods are fixed on both sides of the top of the mixing rod, the bottom of the mixing rod is movably inserted on the inclined platform, push plates are welded on both sides of the mixing rod, material valves are fixed to the bottom ends of both sides outside the material tank, and an extrusion die is installed on the output end of the material valve, and a sleeve block is movably connected to the bottom of the extrusion die.
[0012] Preferably, the sleeve block can rotate up and down at the bottom of the extrusion die, and the side plate of the sleeve block can be attached to the outlet of the extrusion die.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the mixing device for producing chemical fiber rope nets not only realizes the pre-processing of materials and the scraping of residual materials on the inner wall, but also realizes synchronous extrusion and discharging of materials;
[0014] (1) By welding a prefabricated shell on both sides of the top of the outer surface of the material tank, connecting the external pipeline with the feed pipe, directly injecting different raw materials into the prefabricated shell, starting the motor at the center, and under the meshing and pushing of the large toothed disc, the small toothed discs on both sides are aligned and guided to rotate, forcing the rotating rod in the prefabricated shell to fit the inner wall below to scrape the material. The prefabricated shell has a heating function, which can sweep the material out of the leak hole and the connecting pipeline, and then fall into the material tank to be stirred by the mixing rod at the bottom of the large toothed disc, which not only saves power but also can pre-refine and melt the material;
[0015] (2) By horizontally welding a steel ring between the bottoms of the threaded rods, during this process, the motor on the side of the vertical plate can be started at a fixed time to rotate the first bevel gear to engage the second bevel gear corresponding to the bottom. Because the bottom of the threaded rod is limited by the steel ring, when the second bevel gear rotates, the threaded rod can be vertically settled in the through groove by virtue of the internal texture, forcing the scraper outside the steel ring to scrape the residual material on the inner wall of the tank to avoid solidification and difficulty in removal after the device is closed;
[0016] (3) By fixing material valves at the bottom of both sides of the outside of the material tank, the material at the bottom of the material tank is gradually evenly stirred by the mixing rod and the vertical rod, and is pushed by the push plates on both sides to flow into the extrusion die. After the material valve is opened, it can be discharged and then in the form of a thread for subsequent cooling. After the end, the sleeve block connected to the bottom is reset to block the connecting pipe of the extrusion die with its side to prevent the material from continuing to flow out. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the transmission frame of the utility model;
[0019] Figure 3 This is a schematic diagram of the front cross-sectional structure of the steel ring of the utility model;
[0020] Figure 4 It is a schematic diagram of the front cross-sectional structure of the material tank of the present utility model.
[0021] In the figure: 1. material tank; 2. steel ring; 3. vertical plate; 4. motor; 5. threaded rod; 6. feed pipe; 7. prefabricated shell; 8. motor; 9. rotating rod; 10. scraper; 11. transmission frame; 12. vertical rod; 13. extrusion die; 14. sleeve block; 15. mixing rod; 16. material valve; 17. inclined table; 18. small toothed disc; 19. large toothed disc; 20. connecting pipe; 21. leakage hole; 22. first bevel gear; 23. second bevel gear; 24. through groove; 25. push plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1: Please refer to Figure 1-4A mixing device for producing chemical fiber rope nets, comprising a material tank 1 and a prefabricated shell 7, both sides of the outer top of the material tank 1 are welded with the prefabricated shell 7, and the upper part of the prefabricated shell 7 is welded with a feed pipe 6, the center of the lower part of the inner part of the prefabricated shell 7 is movably connected with a rotating rod 9, one side of the bottom of the prefabricated shell 7 is arranged with a leakage hole 21, and the bottom of the leakage hole 21 is provided with a connecting pipe 20 in the material tank 1, a transmission frame 11 is welded at the center of the inner top of the material tank 1, and both sides of the inner part of the transmission frame 11 are movably connected with a small toothed disc 18, a large toothed disc 19 is movably installed at the center of the inner part of the transmission frame 11, a motor 8 is installed at the center of the outer top of the material tank 1, and a mixing rod 15 is movably connected at the center of the outer bottom of the transmission frame 11;
[0024] The leak hole 21 is located at the top of the connecting pipe 20. The bottom of the rotating rod 9 passes through the material tank 1 and is connected to the transmission frame 11 above the small toothed disc 18. The small toothed disc 18 is driven by the large toothed disc 19 to rotate in the same direction. The bottom of the large toothed disc 19 is fixedly connected to the mixing rod 15.
[0025] Specifically, Figure 1 and Figure 2 As shown, the external pipeline is connected to the feed pipe 6, and different raw materials are directly injected into the prefabricated shell 7. The motor 8 at the center is started. Under the meshing and pushing of the large toothed disc 19, the small toothed discs 18 on both sides are aligned and guided to rotate, forcing the rotating rod 9 in the prefabricated shell 7 to fit the inner wall below to scrape the material. The prefabricated shell 7 has a heating function, which can sweep the material out of the leakage hole 21 to the connecting pipe 20, and then fall into the material tank 1 to be stirred by the mixing rod 15 at the bottom end of the large toothed disc 19.
[0026] Embodiment 2: A through groove 24 is reserved on both sides of the upper interior of the material tank 1, and a second bevel gear 23 is movably connected to the upper side of the through groove 24, vertical plates 3 are welded on both sides of the top of the material tank 1, and a motor 4 is installed on the outside of the vertical plate 3, and a first bevel gear 22 is movably connected to the other side of the vertical plate 3, and a threaded rod 5 is longitudinally meshed and connected between the first bevel gear 22 and the through groove 24, a steel ring 2 is transversely welded between the bottoms of the threaded rod 5, and a scraper 10 is fixed around the outer side of the steel ring 2;
[0027] The scraper 10 and the steel ring 2 are arranged in concentric circles. The scraper 10 can slide up and down along the inner wall of the tank 1. The first bevel gear 22 and the second bevel gear 23 form a 90-degree vertical connection structure. The center of the second bevel gear 23 is provided with an inner wall matching the threaded rod 5.
[0028] Specifically, Figure 1 and Figure 3As shown, during this process, the motor 4 on the side of the vertical plate 3 can be started at a fixed time to rotate the first bevel gear 22 to engage the second bevel gear 23 corresponding to the bottom. Since the bottom of the threaded rod 5 is limited by the steel ring 2, when the second bevel gear 23 rotates, the threaded rod 5 can be vertically sunk in the through groove 24 by virtue of the internal texture, forcing the scraper 10 on the outside of the steel ring 2 to scrape the residual material on the inner wall of the material tank 1, so that it falls to the bottom of the tank and is discharged.
[0029] Embodiment 3: An inclined platform 17 is welded to the bottom end of the inside of the material tank 1, vertical rods 12 are fixed to both sides of the top of the mixing rod 15, the bottom of the mixing rod 15 is movably plugged on the inclined platform 17, and push plates 25 are welded to both sides of the mixing rod 15. A material valve 16 is fixed to the bottom ends of both sides of the outside of the material tank 1, and an extrusion die 13 is installed on the output end of the material valve 16. The bottom of the extrusion die 13 is movably connected to a sleeve block 14, and the sleeve block 14 can rotate up and down at the bottom of the extrusion die 13, and the side plate of the sleeve block 14 can fit the outlet of the extrusion die 13;
[0030] Specifically, Figure 1 and Figure 4 As shown, the material at the bottom of the tank 1 gradually becomes uniform under the stirring of the mixing rod 15 and the vertical rod 12, and is pushed by the push plates 25 on both sides to flow into the extrusion die 13. After the material valve 16 is opened, it can be discharged and then in the form of a thread for subsequent devices to cool. After the end, the sleeve block 14 connected to the bottom is reset to cover the connecting pipe 20 of the extrusion die 13 with its side.
[0031] Working principle: When the utility model is in use, first connect the external pipeline with the feed pipe 6, directly inject different raw materials into the prefabricated shell 7, start the motor 8 at the center, and under the meshing and pushing of the large toothed disc 19, the small toothed discs 18 on both sides are aligned and guided to rotate, forcing the rotating rod 9 in the prefabricated shell 7 to fit the inner wall below to scrape the material, and the prefabricated shell 7 has a heating function, which can sweep the material out of the connecting pipe 20 from the leak hole 21, and then fall into the material tank 1, and be stirred by the mixing rod 15 at the bottom end of the large toothed disc 19. In this process, the motor 4 on the side of the vertical plate 3 can be started at a fixed time to rotate the first bevel gear 22 to mesh with the corresponding second bevel gear at the bottom. The second bevel gear 23, because the bottom of the threaded rod 5 is limited by the steel ring 2, can rotate the second bevel gear 23, and can vertically sink the threaded rod 5 in the through groove 24 by virtue of the internal texture, forcing the scraper 10 on the outside of the steel ring 2 to scrape the residual material on the inner wall of the tank 1, so that it can fall into the bottom of the tank and be discharged. Finally, the material at the bottom of the tank 1 is gradually evened under the stirring of the mixing rod 15 and the vertical rod 12, and is pushed by the push plates 25 on both sides to flow into the extrusion mold 13, and can be discharged after the material valve 16 is opened, and then in the form of a silk thread for subsequent cooling. After the end, the sleeve block 14 connected to the bottom is reset to cover the connecting pipe 20 of the extrusion mold 13 with its side.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A mixing device for producing chemical fiber rope nets, comprising a material tank (1) and a prefabricated shell (7), characterized in that: A prefabricated shell (7) is welded to both sides of the top of the outer surface of the material tank (1), and a feed pipe (6) is welded to the top of the prefabricated shell (7). A rotating rod (9) is movably connected to the center of the lower part of the inner surface of the prefabricated shell (7). Leakage holes (21) are arranged on one side of the bottom of the prefabricated shell (7), and a connecting pipe (20) is installed in the material tank (1) at the bottom of the leakage holes (21). A transmission frame (11) is welded to the center of the top of the inner surface of the material tank (1), and small toothed discs (18) are movably connected to both sides of the inner surface of the transmission frame (11). A large toothed disc (19) is movably installed at the center of the inner surface of the transmission frame (11). A motor (8) is installed at the center of the top of the outer surface of the material tank (1), and a mixing rod (15) is movably connected to the center of the outer bottom of the transmission frame (11).
2. A mixing device for producing chemical fiber rope nets according to claim 1, characterized in that: The leakage hole (21) is located at the top of the connecting pipe (20), and the bottom of the rotating rod (9) passes through the material tank (1) and is connected to the transmission frame (11) above the small toothed disc (18).
3. A mixing device for producing chemical fiber rope nets according to claim 1, characterized in that: The small toothed disc (18) is driven by the large toothed disc (19) to rotate in the same direction, and the bottom of the large toothed disc (19) is fixedly connected to the mixing rod (15).
4. A mixing device for producing chemical fiber rope nets according to claim 1, characterized in that: Through grooves (24) are reserved on both sides of the upper interior of the material tank (1), and a second bevel gear (23) is movably connected to the upper side of the through groove (24). Vertical plates (3) are welded to both sides of the top of the material tank (1), and a motor (4) is installed on the outside of the vertical plate (3). A first bevel gear (22) is movably connected to the other side of the vertical plate (3), and a threaded rod (5) is longitudinally meshed and connected between the first bevel gear (22) and the through groove (24). A steel ring (2) is transversely welded between the bottoms of the threaded rod (5), and a scraper (10) is fixed around the outer side of the steel ring (2).
5. A mixing device for producing chemical fiber rope nets according to claim 4, characterized in that: The scraper (10) and the steel ring (2) are arranged in a concentric circle, and the scraper (10) can slide up and down along the inner wall of the material tank (1).
6. A mixing device for producing chemical fiber rope nets according to claim 4, characterized in that: The first bevel gear (22) and the second bevel gear (23) form a 90-degree vertical connection structure, and the center of the second bevel gear (23) is provided with an inner wall matching the threaded rod (5).
7. The mixing device for producing chemical fiber rope nets according to claim 1, characterized in that: An inclined platform (17) is welded to the bottom end of the material tank (1), vertical rods (12) are fixed to both sides of the top of the mixing rod (15), the bottom of the mixing rod (15) is movably plugged onto the inclined platform (17), push plates (25) are welded to both sides of the mixing rod (15), material valves (16) are fixed to the bottom ends of both sides of the outside of the material tank (1), and an extrusion die (13) is installed on the output end of the material valve (16), and the bottom of the extrusion die (13) is movably connected to a sleeve block (14).
8. A mixing device for producing chemical fiber rope nets according to claim 7, characterized in that: The sleeve block (14) can rotate up and down at the bottom of the extrusion die (13), and the side plate of the sleeve block (14) can be attached to the outlet of the extrusion die (13).