Rubber and plastic foaming plate clamping device

By designing an automated rubber-plastic foaming plate clamping device, and using clamping mechanisms and lifting mechanisms to clamp sheet-like materials, the problems of high labor intensity and unloading operation of rubber-plastic foaming plates in the prior art are solved, and an efficient and economical production process is achieved.

CN222571419UActive Publication Date: 2025-03-07HUNAN FOUR-DIMENSIONAL AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421282784.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-07
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing rubber and plastic foaming plates have high labor intensity, and workers need to operate in high temperature environments. The conventional belt conveying structure is not resistant to high temperatures, and the roller conveying structure has problems such as slippage and affecting the forming effect.

Method used

A rubber and plastic foamed plate clamping device is designed, using an automated clamping mechanism and lifting mechanism, which drives the upper and lower brackets to get closer through the cylinder to clamp the sheet-like material, avoiding manual direct operation of the materials in the high-temperature mold cavity, and improving stability through slides that match the guide rails.

Benefits of technology

It greatly reduces the labor intensity of staff, reduces production costs, improves economic benefits, avoids the problems of material slippage and affects the molding effect, and realizes the task of obtaining and picking up the sheet by a single person.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber and plastic foaming plate clamping device, which relates to the technical field of rubber and plastic foaming plate production and comprises a clamping mechanism, and a lifting mechanism is arranged above the clamping mechanism. The material clamping mechanism comprises an upper support and a lower support which are oppositely arranged, the upper support and the lower support are each of a comb-shaped structure, an upper clamping block is arranged on the lower surface of the upper support, and the upper clamping block and a lower clamping block on the lower support are correspondingly arranged. The lifting mechanism comprises a supporting seat, lifting plates are symmetrically arranged on the inner side wall of the supporting seat, cylinders are arranged on the lifting plates, movable plates are arranged at the telescopic shaft ends of the cylinders, the lower ends of the movable plates are connected with the upper support, and the lower ends of the lifting plates are connected with the lower support. In order to solve the problems, the utility model provides the rubber and plastic foaming plate clamping device which is high in automation degree, can realize clamping operation on materials in a die cavity of an oil press, greatly reduces the labor intensity of workers, reduces the production cost and improves the economic benefit.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber and plastic foam board production, in particular to a rubber and plastic foam board material clamping device. Background Art

[0002] Rubber-plastic foam board insulation material products use high-performance nitrile rubber (NBR) and polyvinyl chloride (PVC) as the main raw materials, with various auxiliary materials, and are mixed, extruded, and foamed into final products through special formulas and processes.

[0003] At present, after searching, the known existing patent, the discharging machine of rubber and plastic foaming machine, application number is 201420607506.4, application date is 2014.10.20, which discloses the following technical contents: a discharging machine of rubber and plastic foaming machine, having a film feeding frame, a film feeding roller, a film feeding transmission device and a film collecting device, the film feeding motor of the film feeding transmission device drives all the film feeding rollers to rotate synchronously through chain transmission; the film collecting device includes a translation mechanism and a clamping mechanism, the translation mechanism includes a translation cylinder and a translation cylinder driven by the translation cylinder in the feeding The translation frame on the top surface of the film frame is translated back and forth, the clamping mechanism includes a fixed frame connected to the front side of the translation frame and a lifting frame driven by a lifting cylinder, a driving roller is arranged between the left and right frame edges of the fixed frame, a driven roller is arranged between the left and right frame edges of the lifting frame, and a driving roller transmission mechanism is arranged on the fixed frame, the driving roller transmission mechanism includes a roller motor arranged on the top surface of the fixed frame and a transmission shaft connected to the output shaft of the roller motor, and the transmission shaft and the main shaft of each driving roller are connected by a bevel gear pair. The present invention adopts mechanized film collection, which saves labor and time, significantly improves labor efficiency, and has low labor intensity for workers.

[0004] After the existing rubber and plastic foam board completes the compression molding operation in the mold cavity of the hydraulic press, there are two ways to discharge the material. One is the manual unloading method. The biggest disadvantage of this method is the high labor intensity. The temperature in the mold cavity of the hydraulic press is as high as 180°C or above. Workers need to wear heavy heat-insulating clothes to put the rubber and plastic foam board into the mold cavity of the hydraulic press. In the hot summer, the high temperature working environment is unbearable. Workers also need to drag the rubber and plastic foam board out of the mold cavity of the hydraulic press and place it in the designated position. If they are not careful, the rubber and plastic foam board will be placed irregularly or even fall off. It touches the workers' feet, has high labor intensity, poor working environment and certain safety hazards. Therefore, the labor cost is also relatively high. Another way is to use a conventional belt conveyor structure or a roller conveyor structure. However, the belt conveyor mechanism is not resistant to high temperatures, has a small turning radius and severe bending during transportation, and the belt needs to be replaced frequently, resulting in high production costs and frequent maintenance. The roller conveyor structure has the problem of slipping and affecting the material forming effect. The material conveyed by the roller cannot achieve the effect of single-sheet layer-by-layer sheeting, which affects the subsequent stacking operation.

[0005] Therefore, in order to solve the above problems, our technical personnel have developed a rubber and plastic foam board clamping device with a high degree of automation. It can realize the clamping operation of the material in the mold cavity of the hydraulic press, greatly reducing the labor intensity of the staff, driving the cylinder, the upper bracket and the lower bracket are close to each other, and the upper clamping block and the lower clamping block clamp the sheet material, avoiding the situation where workers use their hands to take the material in the mold cavity of the hydraulic press and consume a lot of physical energy. It can also avoid the phenomenon that the roller conveying structure transports materials and slips and affects the material molding effect. The sheet discharging and material taking operation that originally required two to three people to achieve can now be achieved by only one worker, reducing production costs and improving economic benefits. Utility Model Content

[0006] The purpose of the utility model is to solve the above problems and provide a rubber and plastic foam board clamping device, which has a high degree of automation and can realize the clamping operation of the material in the mold cavity of the hydraulic press, greatly reducing the labor intensity of the staff, driving the cylinder, the upper bracket and the lower bracket are close to each other, and the upper clamping block and the lower clamping block clamp the sheet material, avoiding the situation that the workers use their hands to take the material in the mold cavity of the hydraulic press and consume a lot of physical energy, and can also avoid the phenomenon that the roller conveying structure slips and affects the material molding effect. The sheet discharging and material taking operation that originally required two to three people to achieve can now be achieved by only one worker, reducing production costs and improving economic benefits.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A rubber and plastic foam board clamping device comprises a clamping mechanism for clamping sheet materials, and a lifting mechanism is arranged above the clamping mechanism to enable the clamping mechanism to perform lifting movement in a vertical direction;

[0009] The material clamping mechanism comprises an upper bracket and a lower bracket which are arranged opposite to each other, both of which are comb-shaped structures, an upper clamping block is arranged on the lower surface of the upper bracket, and the upper clamping block is arranged correspondingly to the lower clamping block on the lower bracket;

[0010] The lifting mechanism includes a support seat, a lifting plate is symmetrically arranged on the inner side wall of the support seat, a cylinder is arranged on the lifting plate, a movable plate is arranged at the end of the cylinder telescopic shaft, the lower end of the movable plate is connected to the upper bracket, and the lower end of the lifting plate is connected to the lower bracket.

[0011] As a further improvement of the above solution, anti-slip grooves are provided on the contact surfaces of the upper clamping block and the lower clamping block with the sheet material.

[0012] As a further improvement of the above solution, the sliding block provided on the side of the lifting plate is matched with the guide rail on the support seat.

[0013] As a further improvement of the above solution, the upper part of the lifting plate is connected to a chain, one end of the chain passes upward around a sprocket and is connected to a counterweight block, and the sprocket is arranged on a rotating shaft.

[0014] As a further improvement of the above solution, the rotating shaft is connected to the output end of the reducer, and the input end of the reducer is connected to the output shaft end of the motor.

[0015] Compared with the prior art, the beneficial effects of the utility model are: a high degree of automation, which can realize the clamping operation of the material in the mold cavity of the hydraulic press, greatly reducing the labor intensity of the staff, driving the cylinder, the upper bracket and the lower bracket are close to each other, and the upper clamping block and the lower clamping block clamp the sheet material, avoiding the situation where the workers use their hands to take the material in the mold cavity of the hydraulic press and consume a lot of physical energy, and can also avoid the phenomenon that the roller conveying structure slips and affects the material molding effect. The sheet discharging and material taking operation that originally required two to three people to achieve can now be achieved by only one worker, reducing production costs and improving economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model from another angle.

[0018] Figure 3 It is a partial enlarged schematic diagram of the lower clamping block of the utility model.

[0019] The text markings in the figure are as follows: 1. clamping mechanism; 2. lifting mechanism; 101. lower bracket; 102. lower clamping block; 103. upper clamping block; 104. upper bracket; 105. movable plate; 106. cylinder; 107. lifting plate; 201. slider; 202. guide rail; 203. support seat; 204. chain; 205. sprocket; 206. motor; 207. rotating shaft. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the technical solution, the technical solution is described in detail below in conjunction with the embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the scope of protection of this patent.

[0021] See also Figure 1 to Figure 2 In a specific embodiment, a rubber-plastic foam board clamping device includes a clamping mechanism 1 for clamping sheet materials, and a lifting mechanism 2 is arranged above the clamping mechanism 1 to enable the clamping mechanism 1 to perform lifting movement in a vertical direction;

[0022] The material clamping mechanism 1 comprises an upper bracket 104 and a lower bracket 101 which are arranged opposite to each other. Both the upper bracket 104 and the lower bracket 101 are in a comb-shaped structure. An upper clamping block 103 is arranged on the lower surface of the upper bracket 104. The upper clamping block 103 is arranged corresponding to the lower clamping block 102 on the lower bracket 101.

[0023] The lifting mechanism 2 includes a support base 203, a lifting plate 107 is symmetrically arranged on the inner wall of the support base 203, a cylinder 106 is arranged on the lifting plate 107, a movable plate 105 is arranged at the telescopic shaft end of the cylinder 106, the lower end of the movable plate 105 is connected to the upper bracket 104, and the lower end of the lifting plate 107 is connected to the lower bracket 101.

[0024] Specifically, the clamping mechanism 1 is used to clamp the sheet material in the mold cavity of the hydraulic press, driving the cylinder 106. The telescopic shaft end of the cylinder 106 drives the upper bracket 104 and the lower bracket 101 to move closer to each other, so that the upper clamping block 103 and the lower clamping block 102 can clamp the sheet material. The lifting mechanism 2 is used to lift the clamping mechanism 1, which is conducive to aligning the clamping mechanism 1 with the sheet material in the mold cavity of the hydraulic press, and providing basic conditions for the clamping mechanism 1 to clamp the material.

[0025] like Figure 3 As shown, as a preferred embodiment of the above embodiment, the contact surfaces of the upper clamping block 103 and the lower clamping block 102 with the sheet material are both provided with anti-slip grooves.

[0026] Specifically, the anti-skid pattern is configured as a grid pattern structure, which is used to increase the friction between the upper clamping block 103 and the lower clamping block 102 and the sheet material, thereby preventing the material from slipping and falling off during the clamping process.

[0027] like Figure 1 , Figure 2 As shown, as a preferred embodiment of the above embodiment, the slider 201 provided on the side of the lifting plate 107 is matched with the guide rail 202 on the support seat 203 .

[0028] Specifically, the slider 201 and the guide rail 202 play a guiding role, thereby improving the stability and reliability of the clamping mechanism 1 during the lifting movement.

[0029] like Figure 2 As shown, as a preferred embodiment of the above embodiment, the upper portion of the lifting plate 107 is connected to a chain 204 , and one end of the chain 204 passes upward around a sprocket 205 to connect to a counterweight block, and the sprocket 205 is disposed on a rotating shaft 207 .

[0030] Specifically, when the rotating shaft 207 rotates, the sprocket 205 drives the chain 204 to move, thereby achieving the lifting and lowering movement of the lifting plate 107 along the guide rail 202 .

[0031] like Figure 2As shown, as a preferred embodiment of the above embodiment, the rotating shaft 207 is connected to the output end of the reducer, and the input end of the reducer is connected to the output shaft end of the motor 206.

[0032] Specifically, the drive motor 206 and the reducer reduce the rotation speed, thereby driving the rotating shaft 207 to rotate.

[0033] The specific working principle of the utility model is as follows: the clamping mechanism 1 is used to clamp the sheet material in the mold cavity of the hydraulic press, driving the cylinder 106. The telescopic shaft end of the cylinder 106 drives the upper bracket 104 and the lower bracket 101 to move closer to each other, so that the upper clamping block 103 and the lower clamping block 102 can clamp the sheet material. The lifting mechanism 2 is used to lift the clamping mechanism 1, which is conducive to realizing that the clamping mechanism 1 is aligned with the sheet material in the mold cavity of the hydraulic press, and provides basic conditions for the clamping operation of the clamping mechanism 1 on the material.

[0034] It should be noted that, in this article, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. This article uses specific examples to illustrate the principles and implementation methods of the technical solution of this patent. The above examples are only used to help understand the method of this patent and its core ideas. The above is only a preferred implementation method of this patent. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of this patent, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the patent's concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of this patent.

Claims

1. A rubber and plastic foam board clamping device, characterized in that: It comprises a clamping mechanism (1) for clamping sheet materials, and a lifting mechanism (2) is arranged above the clamping mechanism (1) for enabling the clamping mechanism (1) to perform lifting movement in a vertical direction; The material clamping mechanism (1) comprises an upper bracket (104) and a lower bracket (101) which are arranged opposite to each other, the upper bracket (104) and the lower bracket (101) both being comb-shaped structures, an upper clamping block (103) being arranged on the lower surface of the upper bracket (104), and the upper clamping block (103) being arranged correspondingly to the lower clamping block (102) on the lower bracket (101); The lifting mechanism (2) comprises a support seat (203), a lifting plate (107) symmetrically arranged on the inner side wall of the support seat (203), a cylinder (106) arranged on the lifting plate (107), a movable plate (105) arranged at the telescopic shaft end of the cylinder (106), the lower end of the movable plate (105) being connected to the upper bracket (104), and the lower end of the lifting plate (107) being connected to the lower bracket (101).

2. A rubber-plastic foam board clamping device according to claim 1, characterized in that: Anti-slip grooves are provided on the contact surfaces of the upper clamping block (103) and the lower clamping block (102) with the sheet material.

3. A rubber-plastic foam board clamping device according to claim 1, characterized in that: The sliding block (201) disposed on the side of the lifting plate (107) is matched with the guide rail (202) on the supporting seat (203).

4. A rubber-plastic foam board clamping device according to claim 1, characterized in that: The upper portion of the lifting plate (107) is connected to a chain (204), and one end of the chain (204) passes upward around a sprocket (205) and is connected to a counterweight block, and the sprocket (205) is arranged on a rotating shaft (207).

5. A rubber-plastic foam board clamping device according to claim 4, characterized in that: The rotating shaft (207) is connected to the output end of the reducer, and the input end of the reducer is connected to the output shaft end of the motor (206).

Citation Information

Patent Citations

  • Discharging machine for rubber plastic foaming machine

    CN204222067U