Automatic briquetting production line of double-station packing machine

By designing a dual-station baler automated briquetting production line on the metal waste briquetting production line, and automatically switching metal waste to guide to another briquetting machine using the feeder and conveyor, the problem of production line pause during metal baler failure or repair and inspection is solved, and the continuous operation and efficiency of the production line are improved.

CN222571680UActive Publication Date: 2025-03-07JIANGSU DASHENGBO ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202420389413.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-03-07
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

When the existing metal waste briquetting production line fails in the mechanical failure of the metal baler or needs maintenance, the entire production line must be stopped, resulting in wasted time.

Method used

An automated briquetting production line of a double-station baler was designed. By equipping two metal balers on a single production line, and when one of the balers fails or needs repair, the metal scrap material is automatically guided to the other baler to ensure the continuous operation of the production line.

Benefits of technology

It realizes that when a single metal baler fails or needs repair and inspection, it does not affect the normal use of another metal baler, avoids pauses in the production line, and supplies materials to another metal baler by switching the material separation assembly, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic briquetting production line comprises a crusher, a stock bin, the double-station packer and a plurality of conveyors which are sequentially arranged, the conveyors are located at the feeding ends and the discharging ends of the crusher, the stock bin and the double-station packer respectively, and the conveyors are located at the feeding ends and the discharging ends of the crusher, the stock bin and the double-station packer respectively. A material distributor is arranged on the conveyor located at the feeding end of the double-station packaging machine, the material distributor comprises an inverted-Y-shaped material distributing channel and a material distributing assembly, a single production line is provided with the double-station packaging machine, normal use of the other metal packaging machine is not affected when a single metal packaging machine is maintained or repaired, and the production efficiency is improved. And meanwhile, in the compression process of a single metal packing machine, the corresponding conveyor can supply materials to the other metal packing machine through switching of the material distributing assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal waste treatment, in particular to an automatic briquetting production line of a double-station baler. Background Art

[0002] Metal baler is a kind of equipment that packs scattered metal waste into bulk waste by pressing. Usually, metal baler is also the terminal of briquetting production line.

[0003] The existing scrap metal briquetting production lines basically have one production line corresponding to one baler. In daily use, once a mechanical failure of the metal baler occurs or routine maintenance of the metal baler is required, the operation of the entire production line must be stopped, resulting in a lot of time wasted.

[0004] In view of this, there is an urgent need for an automatic briquetting production line of a double-station baler to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic briquetting production line of a double-station baler to solve the above problems.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solution: a double-station baler automatic briquetting production line, comprising:

[0007] A crusher, a silo, a double-station baler and a plurality of conveyors are arranged in sequence. The plurality of conveyors are respectively located at the feed end and the discharge end of the crusher, the silo and the double-station baler. A material distributor is arranged on the conveyor located at the feed end of the double-station baler. The material distributor comprises an inverted Y-shaped material distributor channel and a material distributor assembly.

[0008] Preferably, the double-station baler is two metal balers used in combination, and each of the two metal balers is provided with a conveyor matched therewith at the discharge end.

[0009] Preferably, a level meter for controlling the opening and closing state of a conveyor at the feeding end of the silo is provided at the silo opening.

[0010] Preferably, the metal baler is provided with a status monitoring device, and the status monitoring device is connected to the distributor via an electrical signal.

[0011] Preferably, the material dividing assembly is provided with a motor matching it, and the material dividing assembly includes a material dividing box body, a rotating shaft, a gear and a tooth plate. The material dividing box body is detachably connected to the outer wall of the material dividing channel at the bifurcation, the gear and the tooth plate are located inside the material dividing box body, one end of the rotating shaft passes through the gear and is rotatably connected to the side wall of the material dividing box body, and the other end is connected to the motor, and the rotating shaft is fixedly connected to the gear, the gear is meshingly connected to the tooth plate, the tooth plate is slidably connected to the material dividing box body, and both ends of the tooth plate penetrate the material dividing channel and contact the side wall on one side and are slidably connected to the material dividing channel.

[0012] Preferably, a sealing plate hingedly connected to the side wall of the material distribution channel is provided at the location where the material distribution channel is penetrated by the tooth plate.

[0013] Preferably, the material distribution component includes a flip plate, a flip shaft and a flip motor, the flip plate is located at the inner fork of the material distribution channel, and one end of the flip plate is fixedly connected to the flip shaft, the flip motor is located at the outer fork of the material distribution channel, one end of the flip shaft is connected to the flip motor, and the other end passes through the material distribution channel and is rotatably connected to it.

[0014] Compared with the prior art, the beneficial effect of the utility model is that by equipping a single production line with a double-station baler, the normal use of another metal baler can be affected when a single metal baler is repaired or inspected. At the same time, during the compression process of a single metal baler, the corresponding conveyor can also feed the other metal baler by switching the material dividing assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of an automatic briquetting production line of a double-station baler;

[0016] Figure 2 This is a schematic cross-sectional structure diagram of the material distribution component in the first embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the material distribution component in the second embodiment of the present utility model;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the material distribution component in the second embodiment of the present utility model.

[0019] In the figure: 1. Crusher; 2. Silo; 3. Double-station baler; 30. Metal baler; 4. Conveyor; 5. Divider; 50. Divider channel; 500. Sealing plate; 51. Divider assembly; 510. Divider box; 511. Rotating shaft; 512. Gear; 513. Tooth plate; 515. Flip plate; 516. Flip shaft; 517. Flip motor. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Please see attached Figure 1-2 , a double-station baler automatic briquetting production line, comprising:

[0022] Embodiment 1

[0023] A crusher 1, a silo 2, a double-station baler 3 and a plurality of conveyors 4 are sequentially arranged, wherein the plurality of conveyors 4 are respectively arranged at the feed end and the discharge end of the crusher 1, the silo 2 and the double-station baler 3, and a distributor 5 is arranged on the conveyor 4 at the feed end of the double-station baler 3, wherein the distributor 5 comprises a distributor channel 50 and a distributor assembly 51 in an inverted Y shape;

[0024] The conveyor 4 is used to transport the entire production line, so that the metal waste can be crushed, stored and packaged into blocks for storage or sale in turn. The separator 5 can transport the metal waste in the silo 2 to two different metal balers 50 for compression. This design can maintain the continuous operation of the production line by guiding the metal material to another one when a single metal baler 50 is overhauled or repaired, without stopping the entire production line. At the same time, when two metal balers 50 are compressing and packaging at the same time, when a single metal baler 50 is in the process of compressing and packaging, the metal waste on the conveyor 4 can be guided to another metal baler 50 by closing the end of the dividing channel 50 that matches the metal baler 50 through the separator 5.

[0025] Specifically, the double-station baler 3 is two metal balers 30 used in combination, and each of the two metal balers 30 is provided with a conveyor 4 matched therewith at the discharge end;

[0026] Specifically, a level meter is provided at the silo opening position for controlling the opening and closing status of the conveyor 4 at the feed end of the silo 2; the setting of the level meter can monitor the silo 2 in real time to ensure that the conveyor 4 at the feed end of the silo 2 can be stopped in time when the metal waste in the silo 2 exceeds a certain amount.

[0027] Specifically, the metal baler 30 is provided with a status monitoring device, and the status monitoring device is electrically connected to the distributor 5; the setting of the status monitoring device can detect the working status of the metal baler 30, that is, whether it is in a compression state or a filling state, and feedback the detection implementation to the distributor component 51, and then the distributor component 51 closes or opens a section of the distributor channel 50 corresponding to the metal baler 30, thereby achieving the purpose of automation.

[0028] Specifically, the material dispensing component 51 is provided with a motor matching it, and the material dispensing component includes a material dispensing box body 510, a rotating shaft 511, a gear 512 and a tooth plate 513. The material dispensing box body 510 is detachably connected to the outer wall of the bifurcation of the material dispensing channel 50, the gear 512 and the tooth plate 513 are located in the material dispensing box body 510, one end of the rotating shaft 511 passes through the gear 512 and is rotatably connected to the side wall of the material dispensing box body 510, and the other end is connected to the motor, and the rotating shaft 511 is fixedly connected to the gear 512, the gear 512 is meshedly connected to the tooth plate 513, and the tooth plate 513 is slidably connected in the material dispensing box body 510, and both ends of the tooth plate 513 penetrate the side wall of the material dispensing channel 50 in contact with it and are slidably connected to the material dispensing channel 50.

[0029] Specifically, a sealing plate 500 is provided at the portion where the material distribution channel 50 is penetrated by the tooth plate 513 and is hingedly connected to the side wall of the material distribution channel 50;

[0030] During specific use, after obtaining the signal feedback from the status detection device, the rotation of the motor is controlled, and the rotation of the gear 512 is driven by the connection of the rotating shaft 511, and the movement of the tooth plate 513 is driven under the meshing action, so that the tooth plate 513 approaches the diversion channel 50 on the side of the metal baler 30 in the compression state, and pushes the sealing plate 500 in contact with it during the continuous movement, so as to partially close the diversion channel 50, thereby achieving the purpose of metal diversion. It should be noted that there is no special restriction on the position of the motor. It can be installed in the distribution box body 510, or it can be fixed to the outside of the distribution box body 510 by other means, as long as the purpose of driving the gear 512 to rotate according to the signal of the status detection device can be achieved in the end.

[0031] Embodiment 2

[0032] Please see attached Figure 3-4 ,

[0033] Specifically, the material distribution component 51 includes a flip plate 515, a flip shaft 516 and a flip motor 517. The flip plate 515 is located at the inner fork of the material distribution channel 50, and one end of the flip plate 515 is fixedly connected to the flip shaft 516. The flip motor 517 is located at the outer fork of the material distribution channel 50. One end of the flip shaft 516 is connected to the flip motor 517, and the other end passes through the material distribution channel 50 and is rotatably connected thereto.

[0034] The flip motor 517 located on the outside of the material distribution channel 50 drives the flip plate 515 located on the inside of the material distribution channel 50 to flip through the flip shaft 516 with it. The flip plate 515 is in different positions, which means that different channels of the diversion channel 50 are used, that is, the metal waste is guided to different metal balers 30. It should be noted that the cross-sectional area of ​​the flip plate 515 should be larger than the cross-sectional area of ​​the diversion part of the material distribution channel 50, otherwise the flip plate 515 will flip excessively, which will directly lead to the simultaneous opening of the channels on both sides of the diversion channel 50.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A double-station baler automatic briquetting production line, characterized in that: include: A crusher (1), a silo (2), a double-station baler (3) and a plurality of conveyors (4) are provided in sequence. The plurality of conveyors (4) are respectively located at the feed end and the discharge end of the crusher (1), the silo (2) and the double-station baler (3). A distributor (5) is provided on the conveyor (4) located at the feed end of the double-station baler (3). The distributor (5) comprises a distributor channel (50) in the shape of an inverted Y and a distributor assembly (51).

2. The automatic briquetting production line of a double-station baler according to claim 1 is characterized in that: The double-station baling machine (3) is two metal baling machines (30) used in combination, and each of the two metal baling machines (30) is provided with a conveyor (4) matched therewith at the discharge end.

3. The automatic briquetting production line of a double-station baler according to claim 1 is characterized in that: A material level meter is provided at the silo opening position for controlling the opening and closing state of the conveyor (4) at the feeding end of the silo (2).

4. The automatic briquetting production line of a double-station baler according to claim 2 is characterized in that: The metal baler (30) is provided with a status monitoring device, and the status monitoring device is connected to the distributor (5) via an electrical signal.

5. The automatic briquetting production line of a double-station baler according to claim 4 is characterized in that: The material distributing assembly (51) is provided with a motor matched therewith, and the material distributing assembly comprises a material distributing box body (510), a rotating shaft (511), a gear (512) and a tooth plate (513); the material distributing box body (510) is detachably connected to the outer wall of the bifurcation of the material distributing channel (50); the gear (512) and the tooth plate (513) are located inside the material distributing box body (510); one end of the rotating shaft (511) passes through the gear (512) and then rotates The tooth plate (513) is slidably connected to the side wall of the material distribution box body (510), and the other end is connected to the motor, and the rotating shaft (511) is fixedly connected to the gear (512), the gear (512) is meshingly connected to the tooth plate (513), and the tooth plate (513) is slidably connected to the material distribution box body (510), and both ends of the tooth plate (513) penetrate the material distribution channel (50) and contact the side wall of one side and are slidably connected to the material distribution channel (50).

6. The automatic briquetting production line of a double-station baler according to claim 5 is characterized by: A sealing plate (500) is provided at the location where the material distribution channel (50) is penetrated by the tooth plate (513) and is hingedly connected to the side wall of the material distribution channel (50).

7. The automatic briquetting production line of a double-station baler according to claim 4 is characterized by: The material distribution component (51) comprises a flip plate (515), a flip shaft (516) and a flip motor (517); the flip plate (515) is located at the inner fork of the material distribution channel (50), and one end of the flip plate (515) is fixedly connected to the flip shaft (516); the flip motor (517) is located at the outer fork of the material distribution channel (50), one end of the flip shaft (516) is connected to the flip motor (517), and the other end passes through the material distribution channel (50) and is rotatably connected thereto.

Citation Information

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