Printing product compacting equipment

Abstract

The utility model discloses a printing product compacting device which comprises a base, a pressing plate mechanism, a driving mechanism and a cleaning mechanism, the pressing plate mechanism, the driving mechanism and the cleaning mechanism are arranged on the base, the driving mechanism is connected with the pressing plate mechanism and used for driving the pressing plate mechanism to conduct compacting operation, and the cleaning mechanism is connected with the pressing plate mechanism. The driving mechanism comprises a servo motor, an output shaft of the servo motor is connected with an input shaft of the movable pressing plate through an elastic coupler, stable and accurate movement of the upper pressing plate is ensured, the base is used for supporting the whole compaction equipment, and the printing quality and the production efficiency are improved, material waste and maintenance cost are reduced, and the production efficiency is improved. The compacting device is favorable for improving the economic benefit and the market competitiveness of printing enterprises.

Description

Technical Field

[0001] The invention belongs to the technical field of printing equipment, and in particular relates to a printed product compacting device. Background Art

[0002] Printed products may have problems such as unevenness and curling during the printing process, which will affect the quality of the final product. Although the existing compaction equipment can provide a certain degree of improvement, there are still problems such as inconsistent compaction effect and poor compaction effect. Summary of the invention

[0003] To achieve the above-mentioned purpose, the technical solution of the present invention is as follows: a printed product compacting device, the device includes a base, a pressing plate mechanism, a driving mechanism and a cleaning mechanism, the pressing plate mechanism, the driving mechanism and the cleaning mechanism are arranged on the base, and the driving mechanism is connected to the pressing plate mechanism to drive the pressing plate mechanism to perform compacting operation.

[0004] Based on the above technical solution, the driving mechanism includes a servo motor, the output shaft of the servo motor is connected to the input shaft of the movable platen through an elastic coupling to ensure smooth and precise movement of the upper platen, and the base is used to support the entire compaction equipment.

[0005] As an improvement of the utility model, the pressing plate mechanism includes an upper pressing plate, and a plurality of evenly distributed convex points are arranged on the upper pressing plate, and the convex points are semicircular.

[0006] Based on the above technical solution, a plurality of convex points with uniform pressure distribution are provided on its lower surface, which are used to increase the contact area with the printed product and improve the compaction effect, thereby increasing the contact area with the printed product and improving the compaction effect.

[0007] As an improvement of the utility model, the pressing plate is a multi-layer structure, with a high-strength material layer in the middle and a wear-resistant layer at the bottom, and the high-strength material layer and the wear-resistant layer are bonded and connected.

[0008] Based on the above technical solution, the pressure plate is designed to have a multi-layer structure, with the middle layer being a high-strength material and the outer layer being a wear-resistant material. The high-strength material can be made of a high-strength and durable galvanized steel structure, and the wear-resistant material can be made of a low-carbon steel plate and an alloy wear-resistant layer. This can combine the advantages of different materials to improve the overall performance of the pressure plate.

[0009] As an improvement of the utility model, a micro-texture structure is arranged on the bottom of the pressing plate and the contact surface with the object.

[0010] Based on the above technical solution, micro-texture is designed on the contact surface of the pressing plate to increase friction, prevent the printed matter from sliding during the compaction process, and improve the compaction effect.

[0011] As an improvement of the utility model, the equipment includes a cleaning mechanism, which also includes a cleaning liquid supply structure, a spraying mechanism and a circulating filtering structure, and the cleaning mechanism is installed on the base.

[0012] Based on the above technical solution, the cleaning structure includes a cleaning liquid supply system, multiple nozzles, a collecting tank, and a filtering and circulating system, wherein the nozzle is arranged at the output end of the cleaning liquid supply system so as to clean the compacting equipment from different directions, and the collecting tank is used to collect waste liquid and impurities in the cleaning process, wherein the filtering and circulating system is used to filter the waste liquid in the collecting tank and recycle the cleaning liquid to improve the cleaning efficiency and reduce the consumption of the cleaning liquid, wherein the cleaning liquid supply system includes a cleaning liquid storage tank, a pump and a control valve for controlling the flow and pressure of the cleaning liquid. By reducing the accumulation of ink and paper scraps on the printing press, the compacting device helps to keep the equipment clean and reduce maintenance requirements, thereby extending the service life of the printing press and related components.

[0013] As an improvement of the present invention, the device further comprises a wear indicating structure, and the wear indicating structure is arranged on the pressing plate.

[0014] Based on the above technical solution, the wear indicator structure is used to monitor and indicate the wear status of equipment parts or materials. This indicator structure can help operators or maintenance personnel determine when to replace or repair parts to prevent performance degradation. Once wear occurs, the operator can use the wear indicator structure to determine whether the current equipment is severely worn and whether it needs to be replaced.

[0015] As an improvement of the present invention, the wear indication structure includes a coating structure of different colors arranged on the upper pressure plate, the coating structure includes a bottom coating and a surface coating, and the surface coating is arranged on the outer surface of the bottom coating.

[0016] Based on the above technical solution, the color difference between the bottom coating and the surface coating helps operators to make judgments and identifications.

[0017] As an improvement of the present invention, the color depth of the bottom coating is greater than the color depth of the surface coating.

[0018] Based on the above technical solution, the color depth of the bottom coating is greater than the color depth of the surface coating. When the outer surface is worn, the darker color of the inner layer can be used to determine the part currently experiencing wear and the degree of wear.

[0019] As an improvement of the present invention, the wear indicating structure is arranged in the wear-resistant layer.

[0020] Based on the above technical solution, the wear indicating structure is arranged in the wear-resistant layer so as to quickly judge the wear condition of the wear-resistant layer.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: through the above-mentioned improvements, the pressing plate of the printed product compacting equipment will have better performance and longer service life, while being able to provide higher compaction quality and more convenient maintenance experience. When implementing these improvements, the cost-effectiveness ratio and actual production needs should be taken into account to ensure the practicality and economy of the improvement measures; the wear indication structure is used to monitor and indicate the wear state of equipment parts or materials. This indication structure can help operators or maintenance personnel determine when parts need to be replaced or repaired to prevent performance degradation. Once wear occurs, the operator can use the wear indication structure to determine whether the current equipment is severely worn and whether it needs to be replaced. By improving printing quality and production efficiency and reducing material waste and maintenance costs, this compacting device helps to improve the economic benefits and market competitiveness of printing companies. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the printed product compacting equipment in this embodiment;

[0023] Figure 2 This is a schematic diagram of the printed wear indication structure in this embodiment;

[0024] Figure 3 In this embodiment Figure 1 Detailed view of point A in the middle;

[0025] Figure 4 Schematic diagram of the surface structure of the upper pressing plate in this embodiment.

[0026] List of illustration symbols: 1-base, 2-upper pressure plate, 3-bump, 4-high-strength material layer, 5-wear-resistant layer, 6-micro-texture structure, 7-cleaning liquid supply structure, 8-nozzle, 9-collecting tank, 10-cleaning liquid storage tank, 11-wear indication structure, 12-bottom coating, 13-surface coating. DETAILED DESCRIPTION

[0027] The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0028] Example: Figure 1As shown, this embodiment is a printed product compacting device, the device includes a base 1, a pressing plate mechanism, a driving mechanism and a cleaning mechanism, the pressing plate mechanism, the driving mechanism and the cleaning mechanism are arranged on the base 1, the driving mechanism is connected to the pressing plate mechanism to drive the pressing plate mechanism to perform compacting operation. The driving mechanism includes a servo motor, the output shaft of the servo motor is connected to the input shaft of the moving pressing plate through an elastic coupling to ensure the smooth and precise movement of the upper pressing plate 2, and the base 1 is used to support the entire compacting device.

[0029] As an improvement of this embodiment, Figure 4 As shown, the pressing plate mechanism includes an upper pressing plate 2, on which a plurality of evenly distributed convex points 3 are arranged, and the convex points 3 are semicircular. A plurality of convex points 3 with evenly distributed pressure are arranged on the lower surface thereof, so as to increase the contact area with the printed product and improve the compaction effect, thereby improving the contact area with the printed product and the compaction effect.

[0030] As an improvement of this embodiment, Figure 3 As shown, the pressing plate is a multi-layer structure, with a high-strength material layer 4 in the middle, a wear-resistant layer 5 at the bottom, and the high-strength material layer 4 and the wear-resistant layer 5 are bonded and connected. The pressing plate is designed to be a multi-layer structure, with a high-strength material in the middle layer and a wear-resistant material in the outer layer. The high-strength material can be a high-strength and durable galvanized steel structure, and the wear-resistant material can be a low-carbon steel plate and an alloy wear-resistant layer 5. In this way, the advantages of different materials can be combined to improve the overall performance of the pressing plate.

[0031] As an improvement of this embodiment, Figure 4 As shown, the bottom of the pressing plate is provided with a micro texture structure 6 on the contact surface with the object. Designing a micro texture on the contact surface of the pressing plate can increase friction, prevent the printed product from sliding during compaction, and improve the compaction effect. The micro texture structure 6 can be a V-shaped texture or a texture of other shapes.

[0032] As an improvement of this embodiment, Figure 1 As shown, the equipment includes a cleaning mechanism, which also includes a cleaning liquid supply structure 7, a spraying mechanism and a circulating filtering structure. The circulating filtering structure selects a conventional structure, and the cleaning mechanism is installed on the base 1. The cleaning structure includes a cleaning liquid supply system, a plurality of nozzles 8, a collecting tank 9, and a filtering and circulating system, wherein the nozzle 8 is arranged at the output end of the cleaning liquid supply system so as to clean the compacting equipment from different directions, and the collecting tank 9 is used to collect waste liquid and impurities in the cleaning process, wherein the filtering and circulating system is used to filter the waste liquid in the collecting tank 9, and recycle the cleaning liquid to improve the cleaning efficiency and reduce the consumption of the cleaning liquid, wherein the cleaning liquid supply system includes a cleaning liquid storage tank 10, a pump and a control valve, which are used to control the flow and pressure of the cleaning liquid.

[0033] As an improvement of this embodiment, Figure 2 As shown, the device further includes a wear indicator structure 11, which is arranged on the pressure plate. The wear indicator structure 11 is used to monitor and indicate the wear state of the device components or materials. This indicator structure can help operators or maintenance personnel determine when to replace or repair components to prevent performance degradation. Once wear occurs, the operator can use the wear indicator structure 11 to determine whether the current device is severely worn and whether it needs to be replaced.

[0034] As an improvement of this embodiment, the wear indication structure 11 includes a coating structure of different colors arranged on the upper pressing plate 2, and the coating structure includes a bottom coating 12 and a surface coating 13, and the surface coating 13 is arranged on the outer surface of the bottom coating 12. The color difference between the bottom coating 12 and the surface coating 13 helps the operator to make judgments and identification.

[0035] As an improvement of this embodiment, the color depth of the bottom coating 12 is greater than the color depth of the surface coating 13. The color depth of the bottom coating 12 is greater than the color depth of the surface coating 13. When the outer surface is worn, the darker color of the inner layer can be used to determine the part currently worn and the degree of wear.

[0036] As an improvement of this embodiment, the wear indicating structure 11 is arranged in the wear-resistant layer 5. The wear indicating structure 11 is arranged in the wear-resistant layer 5 so that the wear condition of the wear-resistant layer 5 can be quickly judged.

[0037] It should be noted that the above content only illustrates the technical idea of ​​the present invention and cannot be used to limit the protection scope of the present invention. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications all fall within the protection scope of the claims of the present invention.

Claims

1. A printed product compacting device, characterized in that: The device comprises a base (1), a pressing plate mechanism, a driving mechanism and a cleaning mechanism, wherein the pressing plate mechanism, the driving mechanism and the cleaning mechanism are arranged on the base (1), and the driving mechanism is connected to the pressing plate mechanism for driving the pressing plate mechanism to perform a compacting operation.

2. A printed product compacting device according to claim 1, characterized in that: The pressing plate mechanism comprises an upper pressing plate (2), on which a plurality of evenly distributed convex points (3) are arranged, and the convex points (3) are semicircular.

3. A printed product compacting device according to claim 2, characterized in that: The pressing plate is a multi-layer structure, with a high-strength material layer (4) in the middle and a wear-resistant layer (5) provided at the bottom, and the high-strength material layer (4) and the wear-resistant layer (5) being bonded and connected.

4. A printed product compacting device according to claim 1, characterized in that: A micro-texture structure (6) is provided on the bottom of the pressing plate and the surface in contact with the object.

5. The printed product compacting device according to claim 1, characterized in that: The device comprises a cleaning mechanism, which further comprises a cleaning liquid supply structure (7), a spraying mechanism and a circulation filtering structure, and the cleaning mechanism is mounted on the base (1).

6. The printed product compacting device according to claim 3, characterized in that: The device further comprises a wear indication structure (11), wherein the wear indication structure (11) is arranged on the pressure plate.

7. A printed product compacting device according to claim 6, characterized in that: The wear indication structure (11) comprises a coating structure of different colors arranged on the upper pressing plate (2), the coating structure comprising a bottom coating (12) and a surface coating (13), and the surface coating (13) is arranged on the outer surface of the bottom coating (12).

8. A printed product compacting device according to claim 7, characterized in that: The color depth of the bottom coating (12) is greater than the color depth of the top coating (13).

9. The printed product compacting device according to claim 7, characterized in that: The wear indication structure (11) is arranged in the wear-resistant layer (5).

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