Shore crane
By designing a lightweight shore bridge including semicircular main beam and spiral pipe door frame support beam, combined with a self-loaded trolley and separate electrical and machine rooms, the existing lightweight shore bridge design is solved, and the cost-effectiveness, low energy consumption and high safety effects are achieved.
Patent Information
- Application Number
- CN202420687345.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing lightweight shore bridge design is difficult to balance the equipment performance with lightweight and wind resistance.
A shore bridge including door frames, main beams, self-loaded trolleys, electrical rooms and machine rooms was designed. The main beam adopts a semicircular cross-section, and the door frame supports the beam as spiral pipes. Combined with the self-loaded trolleys and separate electrical rooms and machine rooms, the balance between equipment performance and lightweight and wind resistance is achieved.
It achieves the maximum cost-effectiveness, lowest energy consumption and highest safety while ensuring loading and unloading performance, and can balance and combine equipment performance with lightweight and wind resistance.
Smart Images

Figure CN222574128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cranes, in particular to a quay crane. Background Art
[0002] A quay crane, also known as a shore container crane, is a specialized equipment used for loading and unloading container ships at container terminals. It is generally installed on the shore of a port terminal and is used to remove cargo from a ship or load it onto a ship.
[0003] Lightweight quay cranes are usually required for inland rivers, high storm wind speeds or docks with relatively small allowable wheel pressure.
[0004] Due to the limitation of channel width and water depth, inland river terminals can only accommodate small ships for loading and unloading operations, and are equipped with light quay cranes with relatively small geometric dimensions. At the same time, in order to meet the loading and unloading needs of inland river transshipment containers, large coastal ports can also be equipped with light quay cranes.
[0005] The design of existing lightweight quay cranes usually finds it difficult to strike a balance between equipment performance and lightweight and wind resistance.
[0006] In view of this, the inventor of the present application designed a quay crane in order to overcome the above technical problems. Utility Model Content
[0007] The technical problem to be solved by the utility model is to provide a quay crane in order to overcome the defect that the design of the light quay crane in the prior art is usually difficult to balance the equipment performance with light weight and wind resistance.
[0008] The utility model solves the above technical problems through the following technical solutions:
[0009] The utility model provides a quay crane, which is characterized in that the quay crane comprises a door frame, a main beam, a self-propelled load-bearing trolley, an electrical room and a machine room, the support beam of the door frame is a spiral tube; the cross-section of the main beam is semicircular, the arc surface of the semicircle faces downward and the flat surface faces upward, and the main beam is installed to the door frame; the self-propelled load-bearing trolley is connected to the main beam and moves along the main beam; the electrical room and the machine room are separately arranged on the door frame or the main beam.
[0010] According to one embodiment of the utility model, the self-driving load-bearing trolley includes a frame, a lifting mechanism and a driving mechanism, the frame is connected to the main beam; the lifting mechanism is arranged on the frame for lifting or lowering goods; the driving mechanism is arranged on the frame for driving the self-driving load-bearing trolley to move on the main beam.
[0011] According to one embodiment of the utility model, the frame is configured as an inverted structure, the upper bottom edge of the frame is provided with wheels, the wheels move along the track on the upper surface of the main beam, and the lower bottom edge of the frame is located below the main beam.
[0012] According to one embodiment of the utility model, the lifting mechanism includes a winding system and a sling, the winding system includes a wire rope drum, a lifting pulley and a lifting wire rope, the wire rope drum is fixed on the frame, the lifting pulley is fixed on the sling, and the lifting wire rope is arranged between the wire rope drum and the lifting pulley to pull the sling up or down; the sling is suspended at the bottom of the winding system to grab goods or connect with goods.
[0013] According to one embodiment of the utility model, the lifting mechanism also includes a tilting / anti-hanging cabin mechanism, and the tilting / anti-hanging cabin mechanism includes at least four oil cylinders arranged on the frame, and the oil cylinders are connected to the lifting wire rope. By adjusting the extension and contraction amount of the oil cylinders, the length of the lifting wire rope is adjusted.
[0014] According to one embodiment of the utility model, the support beam of the door frame includes at least four columns, a lower cross beam, an upper cross beam, a connecting cross beam and a door frame support tube, the four columns are vertically arranged on a plane; the lower cross beam is transversely arranged at the lower part of the column, and the two ends of the lower cross beam are respectively connected and fixed to two of the columns; the upper cross beam is transversely arranged at the upper part of the column, and the two ends of the upper cross beam are respectively connected and fixed to two of the columns; the connecting cross beam is transversely arranged in the middle part of the column, and the two ends of the connecting cross beam are respectively connected and fixed to two of the columns; one end of the door frame support tube is connected to the connecting cross beam, and the other end of the door frame support tube is connected to the corresponding upper part of the column; the column, the lower cross beam, the upper cross beam, the connecting cross beam and the door frame support tube are spiral tubes.
[0015] According to an embodiment of the utility model, the main beam includes a front beam and a rear beam, and the rear beam is fixed to the door frame; one end of the front beam is fixedly connected to one end of the rear beam.
[0016] The positive and progressive effects of the utility model are:
[0017] The utility model quay crane has at least the following advantages:
[0018] This new type provides an innovative light-duty quay crane, which provides the greatest cost-effectiveness, lowest energy consumption and highest safety while ensuring loading and unloading performance.
[0019] The new type of quay crane provides an option, which realizes the refined management of small boats using small quay cranes and large ships using large quay cranes while ensuring high production efficiency and high cost performance. The new type of quay crane achieves a balance and combination between equipment performance and lightweight and wind resistance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always represent the same features, wherein:
[0021] Figure 1 It is a main schematic diagram of the utility model quay crane.
[0022] Figure 2 It is a view of the land side of the quay crane of the utility model looking toward the sea side.
[0023] Figure 3 It is a front view schematic diagram of a self-loading trolley in a quay crane of the utility model.
[0024] Figure 4 It is a side view schematic diagram of a self-loading trolley in a quay crane of the utility model.
[0025] Figure 5 It is a top view schematic diagram of a self-loading trolley in a quay crane of the utility model.
[0026] [Reference Signs]
[0027] Door frame 100
[0028] Column 110
[0029] Lower beam 120
[0030] Upper beam 130
[0031] Door frame support pipe 140
[0032] Contact Crossbeam 150
[0033] Main beam 200
[0034] Rear beam 210
[0035] Front beam 220
[0036] Self-loading trolley 300
[0037] Frame 310
[0038] Wheel 311
[0039] Lifting mechanism 320
[0040] Winding system 321
[0041] Spreader 322
[0042] Wire rope drum 323
[0043] Lifting pulley 324
[0044] Lifting wire rope 325
[0045] Tilt / anti-hanging mechanism 326
[0046] Cylinder 327
[0047] Driving mechanism 330
[0048] Electrical Room 400
[0049] Machine room 500 DETAILED DESCRIPTION
[0050] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0051] Embodiments of the utility model will now be described in detail with reference to the accompanying drawings. Reference will now be made in detail to preferred embodiments of the utility model, examples of which are shown in the accompanying drawings. Wherever possible, the same reference numerals will be used in all drawings to represent the same or similar parts. In addition, although the terms used in the utility model are selected from well-known and commonly used terms, some of the terms mentioned in the utility model specification may be selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant parts of the description herein. In addition, it is required to understand the utility model not only by the actual terms used, but also by the meaning implied by each term.
[0052] The quay bridge of the utility model is a light quay bridge, which is particularly suitable for inland rivers, docks with high storm wind speed or relatively small allowable wheel pressure.
[0053] like Figure 1 to Figure 5 As shown, the utility model provides a quay crane, including a door frame 100, a main beam 200, a self-propelled load-carrying trolley 300, an electrical room 400 and a machine room 500.
[0054] The support beam of the door frame 100 is a spiral tube.
[0055] Preferably, among the support beams of the door frame 100 , the door frame support pipe 140 , the column 110 , and the lower cross beam 120 are designed as spiral pipes.
[0056] The cross section of the main beam 200 is semicircular, with the arc surface of the semicircle facing downward and the flat surface facing upward. The main beam 200 is mounted to the upper cross beam 130 .
[0057] The self-loading trolley 300 is connected to the main beam 200 and moves along the main beam 200. The electrical room 400 and the machine room 500 are arranged on the door frame 100 or the main beam 200 separately.
[0058] Since the main beam 200 is preferably composed of a rear beam 210 and a front beam 220, the present embodiment is preferably:
[0059] The cross-sections of the rear beam 210 and the front beam 220 are semicircular, with the arc surface of the semicircle facing downward and the flat surface facing upward. The rear beam 210 and the front beam 220 are installed on the upper cross beam 130.
[0060] The self-driving load-carrying trolley 300 is connected to the rear beam 210 and the front beam 220 , and moves along the rear beam 210 and the front beam 220 .
[0061] Preferably, the electrical room 400 and the machine room 500 are separately arranged on the upper cross beam 130 and the rear beam 210 .
[0062] The door frame support pipe 100, column 110, and lower cross beam 120 of the quay crane adopt a full spiral tube structure, and the rear beam 210 and the front beam 220 adopt a semicircular shape, which can effectively reduce wind load and wheel pressure and improve the stability of the whole machine.
[0063] The door frame support pipe 100, the column 110, the lower cross beam 120, the rear beam 210 and the front beam 220 operate as the overall shape support mechanism of the quay crane. Preferably, the self-propelled load-carrying trolley 300 can be placed on the upper surface of the front and rear beams 210 and the front beam 220 as a carrier for the front and rear containers. The machine room 500 and the electrical room 400 are arranged separately, and the machine room 500 is used to place the pitch mechanism and other components.
[0064] The inventor of the present application has made use of the characteristic of a smaller wind coefficient of a semicircular cross-section and has realized the application of a semicircular beam in a quay crane project by studying key technologies such as the arrangement of the semicircular rear beam 210 and the front beam 220, the connection form of the semicircular rear beam 210 and the front beam 220 with the upper cross beam 130, and the semicircular beam suspension trolley.
[0065] The inventor of the present application has realized the application of a full spiral tube door frame 100 in a quay crane project by studying key technologies such as the compression and bending resistance of a door frame support tube 140, a column 110, and a lower cross beam 120, the connection between a spiral tube and a box beam, the connection between a spiral tube and a spiral tube, the connection between a spiral tube and a walking mechanism, and the anchoring connection between a spiral tube and a trolley. The door frame 100 includes a door frame support tube 100 made of a spiral tube, a column 110 made of a spiral tube, and a lower cross beam 120 made of a spiral tube.
[0066] The quay crane of the present invention simplifies the layout of the machine room, and the machine room 500 and the electrical room 400 are arranged separately. The length of the machine room 500 is shortened and the enclosure is eliminated, so that the windward area is reduced, thereby further reducing wind resistance.
[0067] The quay crane of the utility model reduces the wind load and the wheel pressure of the whole machine while ensuring the use performance of the light and small quay crane, and improves the stability and storm resistance of the whole machine.
[0068] like Figure 1 to Figure 5 As shown, as a preferred embodiment of the quay crane of the present invention, the self-loading trolley 300 includes a frame 310 , a lifting mechanism 320 and a driving mechanism 330 .
[0069] The vehicle frame 310 is connected to the main beam 200 .
[0070] The lifting mechanism 320 is disposed on the vehicle frame 310 and is used to lift or lower cargo.
[0071] The driving mechanism 330 is disposed on the vehicle frame 310 to drive the self-driving vehicle 300 to move on the main beam 200 .
[0072] Preferably, the self-driving load-carrying trolley 300 can adopt an inverted π-type load-carrying type.
[0073] Since the main beam 200 is preferably composed of a rear beam 210 and a front beam 220 , the self-driving load-carrying trolley 300 is driven to move on the rear beam 210 and the front beam 220 .
[0074] like Figure 1 to Figure 5 As shown, as a preferred embodiment of the quay crane of the utility model, the frame 310 is arranged as an inverted structure, and the upper bottom edge of the frame 310 is provided with wheels 311, and the wheels 311 move along the track on the upper surface of the main beam 200, and the lower bottom edge of the frame 310 is located below the main beam 200.
[0075] Preferably, in the overall design of the self-loading trolley 300, the lifting mechanism 320 is arranged on both sides of the track on the trolley frame 310, and the winding drum is arranged parallel to the running direction of the trolley. At the same time, the lightweight moving load allows the configuration of a three-in-one trolley drive motor, making the integrated self-loading trolley 300 more compact, reducing the impact and inertia during operation, and facilitating the design of the overall steel structure.
[0076] like Figure 1 to Figure 5 As shown, as a preferred embodiment of the quay crane of the present invention, the lifting mechanism 320 includes a winding system 321 and a sling 322 .
[0077] The winding system 321 includes a wire rope drum 323, a lifting pulley 324 and a lifting wire rope 325. The wire rope drum 323 is fixed on the frame 310, the lifting pulley 324 is fixed on the sling 322, and the lifting wire rope 325 is arranged between the wire rope drum 323 and the lifting pulley 324 to pull the sling 322 up or down.
[0078] The sling 322 is suspended at the bottom of the winding system 321 to grab the cargo or connect with the cargo.
[0079] like Figure 1 to Figure 5 As shown, as a preferred embodiment of the quay crane of the utility model, the lifting mechanism 320 also includes a tilting / anti-hanging mechanism 326, and the tilting / anti-hanging mechanism 326 includes at least four cylinders 327 arranged on the frame 310, and the cylinders 327 are connected to the lifting wire rope 325. By adjusting the extension and contraction amount of the cylinders 327, the length of the lifting wire rope 325 is adjusted.
[0080] Preferably, in order to ensure that the winding system 321 has an anti-sway function for the sling 322 during the operation of the self-loading trolley 300, the lifting wire rope 325 between the lifting pulley 324 and the lifting wire rope 325 fixed pulling point maintains a certain angle with the horizontal plane.
[0081] By controlling the extension and contraction of the oil cylinder 327 at the front end of the fixed pull point, the length of the lifting wire rope 325 is adjusted to realize the forward and backward tilting and rotation of the sling 322. The left and right tilting and rotation of the sling 322 is adjusted by controlling the number of turns of the lifting wire rope 325 of the wire rope drum 323 of the left and right lifting mechanisms 320 to adjust the length of the lifting wire rope 325.
[0082] At the same time, the extension and retraction of the oil cylinder 327 can also absorb the force of the cabin hanging, thereby realizing the anti-cabin hanging function.
[0083] The self-loading trolley 300 in the quay crane of the utility model helps the driver to quickly complete the container operation and ensure the safety of the equipment.
[0084] like Figure 1 to Figure 5 As shown, as a preferred embodiment of the quay crane of the present invention, the support beam of the door frame 100 includes at least four columns 110 , a lower cross beam 120 , an upper cross beam 130 and a door frame support pipe 140 .
[0085] Four columns 110 are vertically arranged on a plane.
[0086] The lower cross beam 120 is transversely disposed at the lower portion of the upright posts 110 , and both ends of the lower cross beam 120 are respectively connected and fixed to two upright posts 110 among the upright posts 110 .
[0087] The upper cross beam 130 is transversely disposed on the upper portion of the columns 110 , and both ends of the upper cross beam 130 are respectively connected and fixed to two of the columns 110 .
[0088] The connecting crossbeam 150 is transversely disposed in the middle of the columns 110 , and two ends of the connecting crossbeam 150 are respectively connected and fixed to two of the columns 110 .
[0089] One end of the door frame support pipe 140 is connected to the lower cross beam 120 , and the other end of the door frame support pipe 140 is connected to the upper portion of the corresponding column 110 .
[0090] The upright column 110 , the lower cross beam 120 , the upper cross beam 130 , the connecting cross beam 150 and the door frame support pipe 140 are spiral pipes.
[0091] like Figure 1 to Figure 5 As shown, as a preferred embodiment of the quay crane of the utility model, the main beam 200 includes a front beam 220 and a rear beam 210, and the rear beam 210 is fixed to the door frame 100; one end of the front beam 220 is fixedly connected to one end of the rear beam 210.
[0092] As a preferred embodiment of the quay crane of the present invention, the machine room 500 does not include a shed structure.
[0093] The machine room 500 and the electrical room 400 are arranged separately, and the machine room 500 is used to place the pitch mechanism and other components. Among them, the machine room 500 removes the shed structure, which can reduce the wind load, and preferably uses an electric hoist to replace the indoor maintenance crane to simplify the layout and reduce the weight.
[0094] As described above, the present invention simplifies the layout requirements of the machine room 500 and further reduces the equipment deadweight, wind load and energy consumption.
[0095] In summary, this new type provides an innovative light-duty quay crane, which provides the greatest cost-effectiveness, lowest energy consumption and highest safety while ensuring loading and unloading performance.
[0096] The new type of quay crane provides an option, which realizes the refined management of small boats using small quay cranes and large ships using large quay cranes while ensuring high production efficiency and high cost performance. The new type of quay crane achieves a balance and combination between equipment performance and lightweight and wind resistance.
[0097] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that these are only examples, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications fall within the protection scope of the present invention.
Claims
1. A quay crane, characterized in that: The quay crane includes a door frame, a main beam, a self-loading trolley, an electrical room and a machine room. The support beam of the door frame is a spiral tube; The cross section of the main beam is semicircular, the arc surface of the semicircle faces downward and the flat surface faces upward, and the main beam is installed to the door frame; The self-loading trolley is connected to the main beam and moves along the main beam; The electrical room and the machine room are separately arranged on the door frame or the main beam.
2. The quay crane according to claim 1, characterized in that: The self-propelled load-carrying trolley comprises a frame, a lifting mechanism and a driving mechanism. The frame is connected to the main beam; The lifting mechanism is arranged on the frame and is used to lift or lower the cargo; The driving mechanism is arranged on the frame and is used for driving the self-loading trolley to move on the main beam.
3. The quay crane according to claim 2, characterized in that: The frame is arranged as an inverted structure, the upper bottom edge of the frame is provided with wheels, the wheels move along the track on the upper surface of the main beam, and the lower bottom edge of the frame is located below the main beam.
4. The quay crane according to claim 2, characterized in that: The lifting mechanism includes a winding system and a sling, The winding system comprises a wire rope drum, a lifting pulley and a lifting wire rope, wherein the wire rope drum is fixed on the vehicle frame, the lifting pulley is fixed on the sling, and the lifting wire rope is arranged between the wire rope drum and the lifting pulley to pull the sling up or down; The sling is suspended at the bottom of the winding system to grab the cargo or connect with the cargo.
5. The quay crane according to claim 4, characterized in that: The lifting mechanism also includes a tilting / anti-hanging cabin mechanism, which includes at least four oil cylinders arranged on the frame. The oil cylinders are connected to the lifting wire ropes. The length of the lifting wire ropes can be adjusted by adjusting the extension and contraction amount of the oil cylinders.
6. The quay crane according to claim 1, characterized in that: The support beams of the door frame include at least four columns, a lower cross beam, an upper cross beam, a connecting cross beam and a door frame support pipe. The four upright posts are vertically arranged on a plane; The lower cross beam is transversely arranged at the lower part of the column, and the two ends of the lower cross beam are respectively connected and fixed to two of the columns; The upper cross beam is transversely arranged on the upper part of the column, and the two ends of the upper cross beam are respectively connected and fixed to two of the columns; The connecting crossbeam is transversely arranged in the middle of the column, and the two ends of the connecting crossbeam are respectively connected and fixed to two of the columns; One end of the door frame support pipe is connected to the connecting crossbeam, and the other end of the door frame support pipe is connected to the corresponding upper part of the column; The upright column, the lower cross beam, the upper cross beam, the connecting cross beam and the door frame support pipe are spiral pipes.
7. The quay crane according to claim 1, characterized in that: The main beam comprises a front beam and a rear beam, the rear beam is fixed to the door frame; one end of the front beam is fixedly connected to one end of the rear beam.