Leakage-proof detection table for automobile radiator

By designing an automatic moving detection table and buffer structure, the problems of poor continuity and deformation and damage during the detection process of the car radiator are solved, and efficient and continuous airtight detection is achieved and the car radiator is protected.

CN222579534UActive Publication Date: 2025-03-07WENZHOU YISHENG RADIATOR CO LTD
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Patent Information

Application Number
CN202421404401.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-07
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing automotive radiator leak-proof detection table has poor continuity during the inspection process and is prone to deformation and damage during the fixing process.

Method used

A leak-proof detection table for automobile radiator is designed, and the automatic movement of the detection table is achieved by using a motor-driven bevel gear and screw system. The hydraulic cylinder and buffer structure are combined to ensure that the automobile radiator avoids hard contact when fixed.

Benefits of technology

Through the design of the automatic moving detection table and buffer structure, the continuity and efficiency of airtightness detection of the automobile radiator is improved, and damage to the automobile radiator during the inspection process is avoided.

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Abstract

The utility model relates to the technical field of automobile radiator detection, and especially relates to an automobile radiator leak-proof detection bench comprising a support and an auxiliary structure. A motor drives first bevel gears on the two sides to rotate, first screws on the two sides drive corresponding detection tables to move, an automobile radiator above the detection table on the left side enters the position below the liquid level, then the motor is turned off, an air compressor is turned on, and meanwhile a control valve on the left side is turned on; meanwhile, the to-be-detected automobile radiator is placed on the right detection table to be fixed and connected with the right connecting pipe and the control valve, after the left automobile radiator is detected, the motor is controlled to rotate, the left control valve is closed, the right control valve is opened, the right automobile radiator moves below the liquid level, and the motor is closed; in this way, the air compressor does not need to be shut down, meanwhile, the continuity of air tightness detection of the automobile radiator is guaranteed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile radiator detection, in particular to an automobile radiator leak-proof detection platform. Background Art

[0002] The car radiator water chamber needs to be tested for air tightness before being assembled to the radiator to prevent air holes in the radiator water chamber during processing, which may cause water leakage in the radiator water chamber. It is usually tested using a leak detection bench.

[0003] For example, a car radiator water chamber sealing detection device with the authorization announcement number CN220084260U is disclosed. The above document sets a baffle and a movable push plate at the side ends of the placement plate respectively. The interaction between the baffle and the push plate enables the radiator water chamber placed on the placement plate to be fixed, thereby preventing the radiator water chamber from floating up when immersed in water, resulting in the radiator water chamber not being fully immersed in water. However, after the existing leak-proof detection bench has completed the air-tightness detection of the car radiator, personnel are required to separate the car radiator after the detection from the connecting end of the air compressor, and at the same time, the car radiator needs to be disassembled from the leak-proof detection bench so that the undetected car radiator can be placed on the leak-proof detection bench and connected. During this process, the air compressor needs to be turned off. At the same time, the time consumed in the process of separating and installing the car radiator is relatively long, and the continuity during the air-tightness detection of the car radiator is relatively poor, resulting in low efficiency in the air-tightness detection of the car radiator.

[0004] At the same time, when the leak-proof test bench in the above-mentioned document is fixing the car radiator, due to the lack of a buffer structure between the contact surface of the fixing plate and the car radiator, the fixing plate exerts a large force on the car radiator when it moves toward the car radiator to fix it, which can easily cause the car radiator to deform and be damaged. Utility Model Content

[0005] The utility model aims to solve the problem of poor continuity during the air tightness detection of automobile radiators, and the problem that the automobile radiator is easily deformed and damaged when the automobile radiator is fixed, and proposes an automobile radiator leak-proof detection platform.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A car radiator leak detection platform is designed, including a bracket and an auxiliary structure. The auxiliary structure is arranged in the middle of the bracket, wherein the auxiliary structure may include a motor, a rotating rod, a first bevel gear and a second bevel gear. The end of the motor is fixedly connected to the bracket, the output shaft of the motor is fixedly connected to the rotating rod, the outer wall of the rotating rod is fixedly connected to the first bevel gears on both sides, the outer wall of the first bevel gear is meshed with the second bevel gear, the end of the second bevel gear is fixedly connected to the first screw, one side of the outer wall of the first screw is threadedly connected to the detection platform, both sides of the rotating rod are rotatably connected to the bracket, and the other side of the outer wall of the first screw on both sides is rotatably connected to the bracket.

[0008] Preferably, guide blocks are respectively provided on both sides of the detection platform, and the guide blocks match the guide grooves. The guide blocks can slide in the guide grooves to ensure the stability of the movement of the detection platform.

[0009] Preferably, the thread directions of the first screws on both sides are the same, and the first bevel gears on both sides are mirror-imaged on the outer wall of the rotating rod to ensure that the rotation directions of the first screws on both sides are opposite.

[0010] Preferably, the side wall of the bracket is provided with a guide groove, both side ends of the bracket are fixedly connected to the water tank, and the side ends of the water tank are provided with a plurality of connecting valves, which are respectively used for filling and draining water into the water tank.

[0011] Preferably, a placement plate is provided in the middle of the water tank, an air compressor is provided at the end of the placement plate, an input end of the air compressor is fixedly connected to an input pipe, an output end of the air compressor is fixedly connected to an output pipe, an outer wall of the input pipe is fixedly connected to a support plate, and a plurality of connecting pipes are provided on both sides of the support plate for connecting to an air outlet end of a car radiator;

[0012] The end of the output pipe is fixedly connected to the three-way pipe, and the end of the three-way pipe away from the air compressor is provided with a plurality of control valves for connecting to the air inlet end of the automobile radiator.

[0013] Preferably, a plurality of rectangular grooves penetrating the side of the testing platform adjacent to the water tank are arranged at equal intervals for placing the automobile radiator.

[0014] Preferably, both sides of the detection platform are fixedly connected to a plurality of hydraulic cylinders respectively, and the output ends of the hydraulic cylinders on both sides are fixedly connected to a fixing plate.

[0015] Preferably, a buffer structure is provided at the side end of the fixing plate;

[0016] The buffer structure includes a second screw rod, an end of the second screw rod is fixedly connected to the fixed plate, an outer wall of the second screw rod is threadedly connected to the threaded block, a side end of the threaded block is tightly abutted against one end of a spring, the other end of the spring is fixedly connected to a slide plate, both sides of the slide plate are fixedly connected to the sliding rod respectively, the middle part of the slide plate is sleeved with the second screw rod, the outer walls of the sliding rods on both sides are slidably connected to the fixed plate, and the ends of the sliding rods are fixedly connected to the square plate.

[0017] The utility model provides a car radiator leak-proof testing platform, which has the beneficial effects of: the first bevel gears on both sides are driven to rotate by the motor, and the first screws on both sides drive the corresponding testing platforms to move, so that the car radiator above the testing platform on the left side enters below the liquid level, then the motor is turned off, the air compressor is turned on, and the left control valve is opened at the same time, and the car heat sink to be tested is placed on the right testing platform for fixing and connected to the right connecting pipe and control valve, when the left car radiator is tested, the motor direction is controlled to rotate, and the left control valve is turned off and the right control is opened, so that the right car radiator moves below the liquid level, the motor is turned off, and the right car radiator is observed, and in this way, the air compressor does not need to be turned off, and the continuity of the air tightness test of the car radiator is guaranteed, thereby improving the work efficiency;

[0018] The hydraulic cylinder moves inwards, and drives the square plate inwards through the fixed plate. The recoil force between the square plate and the car radiator drives the square plate to move outwards. The square plate drives the slide plate to slide through the slide rod. The slide plate drives the spring to be compressed along the outer wall of the second screw. The elastic force of the spring is used to reduce the hard contact between the square plate and the car radiator, so as to avoid damage and deformation of the car radiator when it is fixed on the test bench. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 for Figure 1 Structural schematic diagram of the middle bracket, the testing platform and the buffer structure;

[0021] Figure 3 for Figure 2 A schematic diagram of the structure of the first screw rod, the spring and the square plate;

[0022] Figure 4 for Figure 3 A schematic cross-sectional structure diagram of ;

[0023] Figure 5 for Figure 4 Schematic diagram of the exploded structure of the first screw, spring and slide rod.

[0024] In the figure: 1, bracket, 101, guide groove, 2, water tank, 201, connecting valve, 202, placing plate, 3, auxiliary structure, 301, motor, 302, rotating rod, 303, first bevel gear, 304, second bevel gear, 305, first screw, 306, testing table, 3061, guide block, 4, buffer structure, 401, second screw, 402, threaded block, 403, spring, 404, slide plate, 405, slide bar, 406, square plate, 5, air compressor, 501, input pipe, 502, output pipe, 6, three-way pipe, 601, control valve, 7, hydraulic cylinder, 8, fixing plate, 9, support plate, 901, connecting pipe. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings:

[0026] See attached Figure 1 , Figure 2 , Figure 3 and Figure 5 : In the present embodiment, a car radiator leak detection platform includes a bracket 1 and an auxiliary structure 3. The auxiliary structure 3 is arranged in the middle of the bracket 1, wherein the auxiliary structure 3 may include a motor 301, a rotating rod 302, a first bevel gear 303 and a second bevel gear 304. The rotation direction of the output shaft of the motor 301 can be controlled by an external controller. The end of the motor 301 is fixedly connected to the bracket 1, and the output shaft of the motor 301 is fixedly connected to the rotating rod 302. The motor 301 drives the rotating rod 302 to rotate, and the rotating rod 302 drives the first bevel gears 303 on both sides to rotate at the same time. The first bevel gear 303 drives the corresponding second bevel gear 304 to rotate, so that the second bevel gears 304 on both sides rotate at the same time, but the rotation directions of the second bevel gears 304 on both sides are opposite, and the second bevel gear 304 drives the first screw 305 to rotate, and the outer wall of the rotating rod 302 is aligned with the first bevel gears 303 on both sides. The gear 303 is fixedly connected, the outer wall of the first bevel gear 303 is meshed with the second bevel gear 304, and the end of the second bevel gear 304 is fixedly connected to the first screw 305. The first screw 305 drives the corresponding detection platform 306 to move, and the detection platforms 306 on both sides move at the same time but the movement directions of the detection platforms 306 on both sides are opposite. One side of the outer wall of the first screw 305 is threadedly connected to the detection platform 306, and both sides of the rotating rod 302 are rotatably connected to the bracket 1, and the other side of the outer wall of the first screw 305 on both sides is rotatably connected to the bracket 1, and guide blocks 3061 are respectively provided on both sides of the detection platform 306, and the detection platform 306 drives the guide blocks 3061 to slide along the guide groove 101 to ensure that the detection platform 306 can stably slide. The guide blocks 3061 match the guide groove 101, and the guide blocks 3061 can slide in the guide groove 101 to ensure the stability of the movement of the detection platform 305.

[0027] Reference Figure 1 and Figure 2 As shown, the thread directions of the first screws 305 on both sides are the same, and the first bevel gears 303 on both sides are mirror-imaged on the outer wall of the rotating rod 302 to ensure that the rotation directions of the first screws 305 on both sides are opposite, so that the detection platforms 306 on both sides move simultaneously and in opposite directions.

[0028] Reference Figure 1 and Figure 2 As shown, the side wall of the bracket 1 is provided with a guide groove 101, and the two side ends of the bracket 1 are fixedly connected to the water tank 2. The side ends of the water tank 2 are provided with multiple connecting valves 201, which are used to fill and drain water into the water tank 2 respectively.

[0029] Reference Figure 1 As shown, a placement plate 202 is provided in the middle of the water tank 2, and an air compressor 5 is provided at the end of the placement plate 202. The input end of the air compressor 5 is fixedly connected to the input pipe 501, and the output end of the air compressor 5 is fixedly connected to the output pipe 502. The outer wall of the input pipe 501 is fixedly connected to the support plate 9. A plurality of connecting pipes 901 are provided on both sides of the support plate 9 for connecting to the air outlet of the automobile radiator. The left connecting pipe 901 is used to connect to the air outlet of the automobile radiator on the left test bench 306, and the right connecting pipe 901 is used to connect to the air outlet of the automobile radiator on the right test bench 306. The connecting pipe 901 is connected to the automobile radiator through a hose and a connector.

[0030] The end of the output pipe 502 is fixedly connected to the three-way pipe 6. A plurality of control valves 601 are provided at the end of the three-way pipe 6 away from the air compressor 5. The left control valve 601 is used to connect to the air inlet end of the automobile radiator on the left test bench 306. The right control valve 601 is used to connect to the air inlet end of the automobile radiator on the right test bench 306. The control valve 601 is used to connect to the air inlet end of the automobile radiator. When the left control valve 601 is opened, the right control valve is in a closed rotation. The control valve 601 is connected to the automobile radiator through a hose and a connector.

[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, a plurality of rectangular grooves penetrating the side of the testing platform 306 adjacent to the water tank 2 are evenly spaced and provided for placing the automobile radiator. The two sides of the testing platform 306 are respectively fixedly connected to a plurality of hydraulic cylinders 7, and the output ends of the hydraulic cylinders 7 on both sides are fixedly connected to the fixing plate 8. The automobile radiator is fixed by controlling the hydraulic cylinders 7 to drive the fixing plate 8 to move.

[0032] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a buffer structure 4 is provided at the side end of the fixing plate 8, and the buffer structure 4 includes a second screw 401. The hydraulic cylinder 7 drives the fixing plate 8 to move, and the fixing plate 8 drives the square plate 406 to move. The recoil force between the square plate 406 and the automobile radiator drives the square plate 406 to move outward, and the square plate 406 drives the sliding rod 405 to move outward. The sliding rod 405 drives the sliding plate 404 to slide along the fixing plate 8, and the sliding plate 404 moves outward along the outer wall of the second screw 401, so that the spring 403 is compressed, and the elastic force of the spring 403 is used to reduce the hard contact between the square plate and the automobile radiator, and the screw block 402 is rotated to move inward along the outer wall of the second screw 401. The second screw rod 401 is fixedly connected to the fixing plate 8, the outer wall of the second screw rod 401 is threadedly connected to the threaded block 402, the side end of the threaded block 402 is tightly pressed against one end of the spring 403, the other end of the spring 403 is fixedly connected to the slide plate 404, the two sides of the slide plate 404 are respectively fixedly connected to the sliding rod 405, the middle part of the slide plate 404 is sleeved with the second screw rod 401, the outer walls of the sliding rods 405 on both sides are slidably connected to the fixing plate 8, and the ends of the sliding rods 405 are fixedly connected to the square plate 406.

[0033] Working principle:

[0034] First, water is added to the water tank 2 through the connecting valve 201, and then the car radiator is placed on the left test bench 306, and then the hydraulic cylinders 7 on both sides are controlled to move inwards, and the hydraulic cylinders 7 drive the square plate 406 to move inwards through the fixing plate 8, and the recoil force between the square plate 406 and the car radiator drives the square plate 406 to move outwards, and the square plate 406 drives the slide plate 404 to slide through the slide rod 405, and the slide plate 404 drives the spring 403 to be compressed along the outer wall of the second screw rod 401, and the elastic force of the spring 403 is used to reduce the hard contact between the square plate 406 and the car radiator, so as to avoid the car radiator from being easily damaged and deformed when it is fixed on the test bench 306;

[0035] After the fixation is completed, the control valve 306 on the left and the left connecting pipe 901 are connected to the air inlet and outlet ends of the automobile radiator through hoses respectively, and then the control motor 301 is started, and the motor 301 drives the first bevel gears 303 on both sides to rotate, and the first bevel gear 303 drives the first screw 305 to rotate through the second bevel gear 304, and the first screws 305 on both sides drive the corresponding test bench 306 to move, so that the test bench 306 on the left is submerged to the bottom of the water tank 2, and the test bench 306 on the right is moved above the liquid surface, and then the motor 301 is turned off, the air compressor 5 is turned on, and the left control valve 601 is opened at the same time, and the automobile radiator to be tested is placed on the The right side inspection platform 306 is fixed and connected to the right side connecting pipe 901 and control valve 601. Whether there are continuous bubbles coming out of the liquid surface is observed. If no bubbles come out, it means that there is no problem with the sealing of the car radiator. When the inspection of the left side car radiator is completed, the direction of the control motor 301 is rotated, and the left side control valve 601 is closed and the right side control 601 is opened. When the right side car radiator moves below the liquid surface, the motor 301 is turned off, and then the car radiator on the left side inspection platform is disassembled and replaced. In this way, there is no need to turn off the air compressor 5 while ensuring the continuity of the air tightness inspection of the car radiator, thereby improving work efficiency.

[0036] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An automobile radiator leak detection station, characterized in that: The invention comprises a support (1) and an auxiliary structure (3), wherein the auxiliary structure (3) is arranged in the middle of the support (1), wherein the auxiliary structure (3) may comprise a motor (301), a rotating rod (302), a first bevel gear (303) and a second bevel gear (304), wherein the end of the motor (301) is fixedly connected to the support (1), the output shaft of the motor (301) is fixedly connected to the rotating rod (302), the outer wall of the rotating rod (302) is fixedly connected to the first bevel gears (303) on both sides, the outer wall of the first bevel gear (303) is meshed with the second bevel gear (304), the end of the second bevel gear (304) is fixedly connected to the first screw rod (305), one side of the outer wall of the first screw rod (305) is threadedly connected to the detection platform (306), both sides of the rotating rod (302) are rotationally connected to the support (1), and the other sides of the outer walls of the first screw rod (305) on both sides are rotationally connected to the support (1).

2. The automobile radiator leak detection platform according to claim 1, characterized in that: Guide blocks (3061) are respectively arranged on both sides of the detection platform (306); the guide blocks (3061) match the guide grooves (101); the guide blocks (3061) can slide in the guide grooves (101) to ensure the stability of the movement of the detection platform (306).

3. The automobile radiator leak detection platform according to claim 1, characterized in that: The thread directions of the first screw rods (305) on both sides are the same, and the first bevel gears (303) on both sides are mirror-imaged on the outer wall of the rotating rod (302), thereby ensuring that the rotation directions of the first screw rods (305) on both sides are opposite.

4. The automobile radiator leak detection platform according to claim 1, characterized in that: The side wall of the bracket (1) is provided with a guide groove (101), both side ends of the bracket (1) are fixedly connected to the water tank (2), and the side ends of the water tank (2) are provided with a plurality of connecting valves (201) for respectively filling and draining water from the inside of the water tank (2).

5. The automobile radiator leak detection platform according to claim 4, characterized in that: A placement plate (202) is provided in the middle of the water tank (2), an air compressor (5) is provided at the end of the placement plate (202), an input end of the air compressor (5) is fixedly connected to an input pipe (501), an output end of the air compressor (5) is fixedly connected to an output pipe (502), an outer wall of the input pipe (501) is fixedly connected to a support plate (9), and a plurality of connecting pipes (901) are provided on both sides of the support plate (9) for connecting to an air outlet of a car radiator; The end of the output pipe (502) is fixedly connected to the three-way pipe (6), and the end of the three-way pipe (6) away from the air compressor (5) is provided with a plurality of control valves (601) for connecting to the air inlet end of the automobile radiator.

6. The automobile radiator leak detection platform according to claim 1, characterized in that: A plurality of rectangular grooves are arranged at equal intervals on one side of the testing platform (306) adjacent to the water tank (2) and extending through the side, and are used to place automobile radiators.

7. The automobile radiator leak detection platform according to claim 1, characterized in that: Both sides of the detection platform (306) are respectively fixedly connected to a plurality of hydraulic cylinders (7), and the output ends of the hydraulic cylinders (7) on both sides are fixedly connected to a fixing plate (8).

8. The automobile radiator leak detection platform according to claim 7, characterized in that: A buffer structure (4) is provided at the side end of the fixing plate (8); The buffer structure (4) comprises a second screw rod (401), the end of the second screw rod (401) is fixedly connected to the fixed plate (8), the outer wall of the second screw rod (401) is threadedly connected to the threaded block (402), the side end of the threaded block (402) is tightly abutted against one end of the spring (403), the other end of the spring (403) is fixedly connected to the slide plate (404), the two sides of the slide plate (404) are respectively fixedly connected to the sliding rod (405), the middle part of the slide plate (404) is sleeved with the second screw rod (401), the outer walls of the sliding rods (405) on both sides are slidably connected to the fixed plate (8), and the ends of the sliding rods (405) are fixedly connected to the square plate (406).

Citation Information

Patent Citations

  • Automobile radiator water chamber sealing performance detection device

    CN220084260U