Device for automatically testing point-to-point resistance of fabric
By designing an automated test device, the electric shock hazard and data inaccurate data problems in the manual placement of test electrodes in the prior art are solved, and a more efficient and safer testing process is achieved.
Patent Information
- Application Number
- CN202420977203.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing point-to-point resistivity testers require manual placement of the test electrodes, which may cause electric shock, improper operation, and may lead to inaccurate data and wear.
An automated testing device is designed, including an insulating tabletop, translation mechanism, clamping arm, resistance tester and test electrode position controller. Through preset program control, the placement, power-on test, data recording and other operations of the electrode group are automatically completed.
Through automated operations, human error is reduced, the accuracy and efficiency of testing is improved, the labor intensity of operators is reduced, and the risk of electric shock is effectively avoided.
Smart Images

Figure CN222580001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile electrostatic performance testing, in particular to a device for automatically testing point-to-point resistance of fabrics. Background Art
[0002] The detection of surface resistivity of textile fabrics is one of the most common detection items in the production and trade of textiles. The commonly used detection instrument is a point-to-point resistivity tester, which is specially used to measure the surface resistance of anti-static engineering. It can measure the point-to-point resistance of anti-static fabrics, the surface resistivity of anti-static clothing, etc. It can be used by anti-static product manufacturers, standard metrology departments, and scientific research units. When using the point-to-point resistivity tester, a sample of textile fabric is taken, placed on an insulating table, and then the two test electrodes of the tester are placed on the sample at a certain distance to detect the resistivity. At present, the two test electrodes need to be placed manually, which has the following defects:
[0003] Each sample needs to be tested for 5 sets of data, and each set of data must be measured through the above steps. In order to prevent the risk of electric shock, the operator needs to turn off the power after each set of data is tested, and then turn on the power again after the electrode group is rearranged. Repeated switching is time-consuming and may cause wear and tear on the tester. In addition, the operator may forget to turn off the power, resulting in the risk of electric shock. Improper operation may cause the risk of electric shock.
[0004] Manual placement of test electrodes may result in the center distance of the electrodes not meeting the standard or the two electrodes not being placed in a straight line, resulting in inaccurate final data. Utility Model Content
[0005] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a device for automatically testing the point-to-point resistance of fabrics. Through preset program control, the placement of electrode groups, power-on testing, data recording and other operations are automatically completed. The testing process no longer relies on manual operation, which reduces human errors and improves testing efficiency.
[0006] The purpose of the utility model is achieved in this way:
[0007] A device for automatically testing the point-to-point resistance of a fabric comprises an insulating table, a translation mechanism, a clamping arm, a resistance tester and a test electrode position controller, wherein the clamping arm is suspended above the insulating table through the translation mechanism, the clamping arm comprises a vertical lifting cylinder, a bidirectional horizontal telescopic cylinder, a clamping claw seat and an insulating clamping claw, the sliding block of the translation mechanism is connected to the vertical lifting cylinder, the telescopic rod of the vertical lifting cylinder is connected to the bidirectional horizontal telescopic cylinder, the two telescopic rods of the bidirectional horizontal telescopic cylinder are respectively connected to the clamping claw seat, the clamping claw seat is connected to the insulating clamping claw, the two insulating clamping claws are symmetrically arranged, each insulating clamping claw clamps a test electrode, and the translation mechanism, the vertical lifting cylinder and the bidirectional horizontal telescopic cylinder are all electrically connected to the test electrode position controller.
[0008] Preferably, the translation mechanism is connected to the insulating table top via a supporting column, and the translation mechanism can move in the X-axis and Y-axis directions.
[0009] Preferably, the test electrode position controller is provided with a translation mechanism control key, a vertical lifting cylinder control key and a bidirectional horizontal telescopic cylinder control key.
[0010] Preferably, the resistance tester is equipped with a timer.
[0011] Preferably, the timer is electrically connected to the controller, and when the timer completes one timing, the controller controls the vertical lifting cylinder to lift up.
[0012] Preferably, the distance between the two test electrodes is adjusted by a bidirectional horizontal telescopic cylinder.
[0013] The beneficial effects of the utility model are:
[0014] 1. Automated operation: Through the preset program control, the placement of the electrode group, power-on test, data recording and other operations are automatically completed; the uncertainty of the operation is reduced, the accuracy of the test is improved, and the labor intensity of the operator is greatly reduced;
[0015] 2. Precise positioning: The vertical lifting cylinder and the two-way horizontal telescopic cylinder work together to enable the electrode group to be accurately moved and positioned on the fabric; this design makes the test process no longer dependent on manual operation, reduces human errors, and improves test efficiency;
[0016] 3. Improved safety: Operators do not need to directly contact the resistor pole, which effectively avoids the risk of electric shock and improves the safety of the experimental process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Among them: insulating table 1; translation mechanism 2; clamping arm 3; vertical lifting cylinder 3.1; two-way horizontal telescopic cylinder 3.2; clamping claw seat 3.3; insulating clamping claw 3.4; resistance tester 4; test electrode position controller 5; translation mechanism control key 5.1; vertical lifting cylinder control key 5.2; two-way horizontal telescopic cylinder control key 5.3; supporting column 6; test electrode 7; wire 8. DETAILED DESCRIPTION
[0019] See also Figure 1 The utility model relates to a device for automatically testing the point-to-point resistance of fabrics, comprising an insulating table 1, a translation mechanism 2, a clamping arm 3, a resistance tester 4 and a test electrode position controller 5. The insulating table 1 is laid on a workbench (not shown in the workbench diagram), and the clamping arm 3 is suspended above the insulating table 1 through a translation mechanism 2 that can move in the X-axis and Y-axis directions. The translation mechanism 2 is connected to the insulating table 1 through a supporting column 6. The clamping arm 3 comprises a vertical lifting cylinder 3.1, a bidirectional horizontal telescopic cylinder 3.2, a clamping claw seat 3.3 and an insulating clamping claw 3.4. The sliding block of the translation mechanism 2 is connected to the vertical lifting cylinder 3.1, the telescopic rod of the vertical lifting cylinder 3.1 is connected to the bidirectional horizontal telescopic cylinder 3.2, the two telescopic rods of the bidirectional horizontal telescopic cylinder 3.2 are respectively connected to the clamping claw seat 3.3, the clamping claw seat 3.3 is connected to the insulating clamping claw 3.4, the two insulating clamping claws 3.4 are symmetrically arranged on the left and right, and each insulating clamping claw 3.4 clamps a test electrode 7, the translation mechanism 2, the vertical lifting cylinder 3.1, and the bidirectional horizontal telescopic cylinder 3.2 are all electrically connected to the test electrode position controller 5, and the test electrode position controller 5 is provided with a translation mechanism control key 5.1, a vertical lifting cylinder control key 5.2 and a bidirectional horizontal telescopic cylinder control key 5.3.
[0020] The sliding block 2.1 of the translation mechanism 2 moves forward and backward in the longitudinal slide 2.2 through the longitudinal screw motor, and the longitudinal slide 2.2 moves left and right in the transverse slide 2.3 through the transverse screw motor. This structure is prior art and will not be described in detail herein.
[0021] The two test electrodes 7 are connected to the connection terminals of the resistance tester 4 through wires 8 .
[0022] The resistance tester 4 is equipped with a timer, which performs a test every 15 seconds. The resistance tester automatically reads and displays the resistance value within 15 seconds. After completing a test, the clamping arm automatically rises.
[0023] The test method includes the following steps:
[0024] Step 1: The fabric to be tested is laid flat on an insulating table. The tester presses the vertical lifting cylinder control key to automatically place the test electrode on the fabric. The resistance tester is connected to the power supply to test the resistance of the fabric. The timer automatically reads and displays the resistance value after 15 seconds.
[0025] Step 2: After completing a test, the electrode group will automatically rise, and the tester can adjust the position of the electrode group through the control key;
[0026] Step 3: Repeat steps 1 and 2 for subsequent testing, for a total of 5 tests.
[0027] According to different standards of fabric testing, the distance between the two test electrodes is adjusted through the bidirectional horizontal telescopic cylinder control key.
[0028] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.
Claims
1. A device for automatically testing the point-to-point resistance of fabric, characterized in that: It includes an insulating table, a translation mechanism, a clamping arm, a resistance tester and a test electrode position controller. The clamping arm is suspended above the insulating table through the translation mechanism. The clamping arm includes a vertical lifting cylinder, a bidirectional horizontal telescopic cylinder, a clamping claw seat and an insulating clamping claw. The sliding block of the translation mechanism is connected to the vertical lifting cylinder. The telescopic rod of the vertical lifting cylinder is connected to the bidirectional horizontal telescopic cylinder. The two telescopic rods of the bidirectional horizontal telescopic cylinder are respectively connected to the clamping claw seat, and the clamping claw seat is connected to the insulating clamping claw. The two insulating clamping claws are symmetrically arranged on the left and right. Each insulating clamping claw clamps a test electrode. The translation mechanism, the vertical lifting cylinder and the bidirectional horizontal telescopic cylinder are all electrically connected to the test electrode position controller.
2. The device for automatically testing the point-to-point resistance of fabric according to claim 1, characterized in that: The translation mechanism is connected to the insulating table top via a supporting column, and the translation mechanism can move in the X-axis and Y-axis directions.
3. The device for automatically testing the point-to-point resistance of fabric according to claim 1, characterized in that: The test electrode position controller is provided with a translation mechanism control key, a vertical lifting cylinder control key and a bidirectional horizontal telescopic cylinder control key.
4. The device for automatically testing the point-to-point resistance of fabric according to claim 1, characterized in that: The resistance tester is equipped with a timer.
5. The device for automatically testing the point-to-point resistance of fabric according to claim 4, characterized in that: The timer is electrically connected to the controller. When the timer completes one timing, the controller controls the vertical lifting cylinder to lift up.
6. The device for automatically testing the point-to-point resistance of fabric according to claim 4, characterized in that: The distance between the two test electrodes is adjusted by a bidirectional horizontal telescopic cylinder.