Battery thermal management test tool
By designing a battery thermal management test tool including fixed components, cooling components and adjustment range components, the problems of low fixation and cooling convenience and uneven temperature distribution in the prior art are solved, and the rapid fixation, high-precision fixation and flexible cooling of the battery module are achieved, and the accuracy and practicality of the test are improved.
Patent Information
- Application Number
- CN202421160733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing battery thermal management testing tooling is low in convenience when fixing and cooling the battery module, and the fixed cooling range can easily lead to uneven temperature distribution, affecting the accuracy of the test results.
A battery thermal management testing tooling including a fixed assembly, a cooling assembly and a adjustment range assembly is designed. Quick fixing and high-precision fixing are achieved through the coordination of electric push rods, sliders, racks, rotating shafts, gears, rotating rods, fixing plates, connecting blocks and slide rods; cooling treatment is achieved through the coordination of blowers, air supply ducts, air supply ducts and air cooling heads, and the cooling range is adjusted by adjusting the coordination between screws, mounting plates, moving blocks, drive blocks, drive racks, connecting rods and gears.
It realizes rapid and high-precision fixation of the battery module, is convenient to operate, and improves the overall practicality of the tooling; dispersing heat through the cooling system, reducing the risk of thermal runaway from the battery, expanding the cooling range, and improving the flexibility and accuracy of the test.
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Figure CN222581282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment, and in particular to a battery thermal management test tool. Background Art
[0002] Thermal management of battery systems is an indispensable part of ensuring battery safety, extending battery life and improving battery system performance. With the rapid development of new energy vehicles in recent years, the design and optimization of battery thermal management systems have been faced with severe challenges. The thermal safety of batteries has also become a research hotspot, so it is particularly important to control the temperature rise of batteries and the rationality of test fixtures.
[0003] Chinese patent document CN213660490U discloses a battery thermal management test fixture, whose fixing mechanism is composed of a plurality of fixing frames, the fixing frames include a strip-shaped cover plate, bolts are installed at both ends of the cover plate, nuts are provided on the bolts, the height of the cover plate can be adjusted by the nuts, and is used to fix the position of the battery module, apply different pressure drops to the battery, refine the coolant flow channel where the module is located, increase the heat exchange area, allow the coolant to fully contact the heat source at the location where the heat source is, and improve the heat carrying capacity of the liquid cooling system.
[0004] The existing technology has the following problems: the above-mentioned tooling needs to be adjusted by multiple nuts and bolts to fix battery modules of different sizes, which is less convenient and more troublesome. At the same time, the above-mentioned tooling has a certain cooling range when cooling the battery module, which easily causes uneven temperature distribution of the battery module, thereby affecting the accuracy of the test results. Utility Model Content
[0005] The utility model provides a battery thermal management test tool to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A battery thermal management test fixture comprises a support base, wherein the left and right parts of the upper end of the support base are fixedly installed with fixing components, the upper rear part of the support base is fixedly installed with a cooling component, and the left and right parts of the upper rear part of the support base are fixedly installed with an adjustment range component.
[0008] Preferably, the fixed component includes an electric push rod, the outer wall of the electric push rod is fixedly installed at the left position of the rear lower end of the support seat, the rear lower end of the support seat is provided with a slide groove, the inner wall of the slide groove is slidably connected with a slider, the lower end of the slider is fixedly installed with a rack, and the rear side of the rack is fixedly connected to the output end of the electric push rod.
[0009] Preferably, a rotating shaft passing through the top of the support seat is rotatably connected to the middle part of the upper end of the support seat, a gear one is fixedly sleeved on the bottom of the outer wall of the rotating shaft, the outer surface of the gear one is meshed with the front side of the rack, a storage groove is opened in the middle part of the upper end of the support seat, a turntable is fixedly sleeved on the top of the outer wall of the rotating shaft, and the outer wall of the turntable is movably sleeved with the inner wall of the storage groove.
[0010] Preferably, the left and right positions at the upper edge of the turntable are rotatably connected to turn rods, the upper ends of the two turn rods are rotatably connected to the sides away from each other with fixed plates, and the opposite sides of the two fixed plates are provided with a plurality of linearly arranged strip grooves, and a storage rack is fixedly installed in the middle of the upper end of the support seat, and the storage rack is located above the turntable.
[0011] Preferably, connecting blocks are fixedly installed on the front and rear bottoms of the two fixed plates, sliding rods are fixedly installed on the front and rear parts of the upper end of the support seat, and the inner walls of four adjacent connecting blocks are slidably connected to the outer walls of the two sliding rods.
[0012] Preferably, the cooling assembly includes a blower, the lower end of the blower is fixedly mounted on the rear portion of the upper end of the support seat, an air supply pipe is fixedly mounted on the output end of the blower, an air supply pipe is fixedly mounted on the end of the air supply pipe away from the blower, and a plurality of linearly arranged air cooling heads are fixedly mounted on the front portion of the outer wall of the air supply pipe.
[0013] Preferably, the adjustment range assembly includes two mounting plates, the lower ends of the two mounting plates are fixedly installed at left and right positions of the rear portion of the upper end of the support seat, an adjusting screw is rotatably connected to the right rear portion of the left mounting plate, a moving block is threadedly connected to the outer wall of the adjusting screw, a moving groove is provided at the left rear portion of the left mounting plate, a driving block is slidably connected to the inner wall of the moving groove, the right side of the driving block is fixedly connected to the left side of the moving block, and a driving rack is fixedly installed on the left side of the driving block.
[0014] Preferably, connecting rods are fixedly installed on the left and right ends of the air supply duct, the right end of the connecting rod on the right part is rotatably connected to the left top of the right mounting plate, and the left part of the outer wall of the connecting rod on the left part passes through the left part of the left mounting plate and is fixedly sleeved with gear 2, and the outer surface of gear 2 is meshed with the front side of the driving rack.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] 1. The utility model provides a battery thermal management test tool, which can quickly fix the battery module on the rack through the cooperation between the electric push rod, the slider, the rack, the rotating shaft, the gear 1, the turntable, the rotating rod, the fixing plate, the connecting block and the sliding rod, and has high fixing accuracy and convenient operation, thereby improving the overall practicality of the tool.
[0017] 2. The utility model provides a battery thermal management test fixture, which can cool the battery in thermal management through the cooperation between the blower, air duct, air supply duct and air cooling head. The cooling system disperses the heat and reduces the risk of thermal runaway of the battery. At the same time, by adjusting the cooperation between the screw, mounting plate, moving block, driving block, driving rack, connecting rod and gear 2, not only can the cooling range of the battery module be expanded, but also the blowing range of several air cooling heads can be adjusted according to battery modules of different sizes, thereby improving the flexibility and accuracy of subsequent tests. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall side view structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall top view structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the fixing assembly structure of the utility model (I);
[0021] Figure 4 This is a schematic diagram of the fixing assembly structure of the utility model (II);
[0022] Figure 5 This is a schematic diagram of the cooling assembly structure of the utility model;
[0023] Figure 6 It is a schematic diagram of the structure of the adjustment range component of the utility model.
[0024] In the figure: 1. support base; 2. fixing component; 3. cooling component; 4. adjustment range component; 21. electric push rod; 22. slide groove; 23. slider; 24. rack; 25. rotating shaft; 26. gear one; 27. turntable; 28. rotating rod; 29. fixing plate; 210. connecting block; 211. sliding rod; 212. storage rack; 31. blower; 32. air supply pipe; 33. air supply pipe; 34. air cooling head; 41. mounting plate; 42. adjusting screw; 43. moving block; 44. moving groove; 45. driving block; 46. driving rack; 47. connecting rod; 48. gear two. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] like Figure 1 and Figure 2As shown, a battery thermal management test fixture includes a support base 1, a fixing component 2 is fixedly installed on the left and right parts of the upper end of the support base 1, a cooling component 3 is fixedly installed on the upper rear part of the support base 1, and an adjustment range component 4 is fixedly installed on the left and right positions of the upper rear part of the support base 1.
[0027] The battery module can be quickly fixed on the rack 212 by the fixing component 2, and the fixing accuracy is high and the operation is convenient, which improves the overall practicality of the tooling. The battery in thermal management can be cooled by the cooling component 3, and the cooling system disperses the heat to reduce the risk of thermal runaway of the battery. The adjustment range component 4 can not only expand the range of battery cooling, but also adjust the blowing range of several air cooling heads 34 according to battery modules of different sizes, thereby improving the flexibility and accuracy of subsequent tests.
[0028] like Figure 2 , Figure 3 and Figure 4 As shown, the fixing assembly 2 includes an electric push rod 21, the outer wall of the electric push rod 21 is fixedly installed at the left position of the rear lower end of the support seat 1, a slide groove 22 is opened at the rear lower end of the support seat 1, and a slider 23 is slidably connected to the inner wall of the slide groove 22. A rack 24 is fixedly installed at the lower end of the slider 23, and the rear side of the rack 24 is fixedly connected to the output end of the electric push rod 21.
[0029] Through the output end of the electric push rod 21 , the rack 24 slides in the slide groove 22 through the slider 23 and moves left and right.
[0030] like Figure 3 and Figure 4 As shown, a rotating shaft 25 which passes through the top of the supporting base 1 is rotatably connected to the middle part of the upper end of the supporting base 1, a gear 26 is fixedly sleeved on the bottom of the outer wall of the rotating shaft 25, and the outer surface of the gear 26 is meshed with the front side of the rack 24. A storage groove is opened in the middle part of the upper end of the supporting base 1, a turntable 27 is fixedly sleeved on the top of the outer wall of the rotating shaft 25, and the outer wall of the turntable 27 is movably sleeved with the inner wall of the storage groove.
[0031] Through the movement of the rack 24, the gear 1 26 is meshed with the rack 24 to drive the turntable 27 to rotate, so that the turntable 27 can rotate a certain angle in the storage slot.
[0032] like Figure 3 As shown, the left and right positions at the upper edge of the turntable 27 are rotatably connected to the turntable 27, and the upper ends of the two turntables 28 are rotatably connected to the sides away from each other. The two fixed plates 29 are provided with a plurality of linearly arranged strip grooves on the opposite sides. The storage rack 212 is fixedly installed in the middle of the upper end of the support seat 1, and the storage rack 212 is located above the turntable 27.
[0033] By rotating the turntable 27, one end of the two rotating rods 28 rotates around the turntable, and the other end pulls the two fixing plates 29 closer to or away from each other, so that the battery module can be fixed on the storage rack 212. The several strip grooves opened on the two fixing plates 29 reduce the contact area between the two fixing plates 29 and the surface of the battery module, preventing the two fixing plates 29 from excessively contacting each other and affecting the overall heat dissipation of the battery module.
[0034] like Figure 3 As shown, connecting blocks 210 are fixedly installed at the front and rear bottoms of the two fixing plates 29 , sliding rods 211 are fixedly installed at the front and rear parts of the upper end of the support seat 1 , and the inner walls of four adjacent connecting blocks 210 are slidably connected to the outer walls of the two sliding rods 211 .
[0035] When the two fixed plates 29 are driven by the two rotating rods 28 , the corresponding connecting blocks 210 slide on the two sliding rods 211 respectively, and the cooperation between the four adjacent connecting blocks 210 and the two sliding rods 211 has a limiting effect on the movement of the two fixed plates 29 .
[0036] like Figure 5 As shown, the cooling assembly 3 includes a blower 31, the lower end of the blower 31 is fixedly installed on the upper rear part of the support base 1, an air supply pipe 32 is fixedly installed on the output end of the blower 31, an air supply pipe 33 is fixedly installed on the end of the air supply pipe 32 away from the blower 31, and a plurality of linearly arranged air cooling heads 34 are fixedly installed on the front part of the outer wall of the air supply pipe 33.
[0037] The blower 31 is an existing mechanism, which operates eccentrically through a rotor built into a cylinder. When the rotor rotates at a high speed, the volume between the blades in the rotor slot changes, allowing the blower 31 to suck in air, which is then compressed and transferred to the air supply pipe 33 through the air duct 32, and then acted on the surface of the battery module by a number of air cooling heads 34.
[0038] like Figure 1 , Figure 2 and Figure 6 As shown, the adjustment range assembly 4 includes two mounting plates 41, the lower ends of the two mounting plates 41 are fixedly installed at the left and right positions of the rear part of the upper end of the support seat 1, an adjusting screw 42 is rotatably connected to the right rear part of the left mounting plate 41, and a moving block 43 is threadedly connected to the outer wall of the adjusting screw 42, a moving groove 44 is opened at the left rear part of the left mounting plate 41, and a driving block 45 is slidably connected to the inner wall of the moving groove 44, the right side of the driving block 45 is fixedly connected to the left side of the moving block 43, and a driving rack 46 is fixedly installed on the left side of the driving block 45.
[0039] By rotating the adjusting screw 42 , the moving block 43 drives the driving block 45 to move through the threaded connection with the adjusting screw 42 , so that the driving block 45 slides in the moving groove 44 and drives the driving rack 46 to move up and down.
[0040] like Figure 6 As shown, connecting rods 47 are fixedly installed on the left and right ends of the air supply duct 33. The right end of the right connecting rod 47 is rotatably connected to the left top of the right mounting plate 41. The left part of the outer wall of the left connecting rod 47 passes through the left part of the left mounting plate 41 and is fixedly sleeved with gear 2 48. The outer surface of gear 2 48 is meshed with the front side of the driving rack 46.
[0041] Through the movement of the driving rack 46, the gear 2 48 meshes with the driving rack 46 to drive the left connecting rod 47 to rotate, thereby rotating the air supply pipe 33, and further allowing the plurality of air cooling heads 34 to adjust the air cooling range according to the actual situation of the battery module.
[0042] The working principle of the utility model is as follows: the staff places the battery module to be tested on the storage rack 212, and starts the electric push rod 21. The output end of the electric push rod 21 drives the rack 24 to move, and the gear 26 drives the rotating shaft 25 to rotate by meshing with the rack 24, and the turntable 27 rotates accordingly. One end of the two rotating rods 28 rotates around the turntable 27, and the other end drives the two fixing plates 29 to move closer to each other to limit the battery module.
[0043] In subsequent tests of the battery module, its internal temperature gradually increases. When the temperature of the battery module exceeds the set upper limit threshold, the blower 31 automatically starts, sucks in compressed air and transfers it to the air supply pipe 33 through the air supply pipe 32. Finally, a number of air cooling heads 34 act on the surface of the battery module.
[0044] At the same time, the staff can rotate the adjusting screw 42, and the moving block 43 drives the driving block 45 and the driving rack 46 to move by being threadedly connected with the adjusting screw 42. The gear 2 48 drives the air supply pipe 33 to rotate by meshing with the driving rack 46. The air supply pipe 33 drives several air cooling heads 34 to rotate, thereby expanding the air cooling range of the battery module surface and making the temperature distribution uniform during the battery module test.
[0045] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A battery thermal management test fixture, comprising a support seat (1), characterized in that: A fixing assembly (2) is fixedly mounted on the left and right parts of the upper end of the support seat (1), a cooling assembly (3) is fixedly mounted on the rear part of the upper end of the support seat (1), and an adjustment range assembly (4) is fixedly mounted on the left and right parts of the rear part of the upper end of the support seat (1).
2. A battery thermal management test fixture according to claim 1, characterized in that: The fixing assembly (2) comprises an electric push rod (21), the outer wall of the electric push rod (21) is fixedly mounted at the left position of the rear lower end of the support seat (1), the rear lower end of the support seat (1) is provided with a slide groove (22), the inner wall of the slide groove (22) is slidably connected with a slider (23), the lower end of the slider (23) is fixedly mounted with a rack (24), and the rear side of the rack (24) is fixedly connected to the output end of the electric push rod (21).
3. A battery thermal management test fixture according to claim 2, characterized in that: A rotating shaft (25) penetrating the top of the support seat (1) is rotatably connected to the middle of the upper end of the support seat (1); a gear (26) is fixedly sleeved on the bottom of the outer wall of the rotating shaft (25); the outer surface of the gear (26) is meshed with the front side of the rack (24); a storage groove is opened in the middle of the upper end of the support seat (1); a rotating disk (27) is fixedly sleeved on the top of the outer wall of the rotating shaft (25); the outer wall of the rotating disk (27) is movably sleeved with the inner wall of the storage groove.
4. A battery thermal management test fixture according to claim 3, characterized in that: The left and right positions of the upper edge of the rotating disk (27) are both rotatably connected to rotating rods (28), and the upper ends of the two rotating rods (28) are both rotatably connected to the sides away from each other, and the opposite sides of the two fixing plates (29) are each provided with a plurality of linearly arranged strip grooves, and a storage rack (212) is fixedly installed in the middle of the upper end of the support seat (1), and the storage rack (212) is located above the rotating disk (27).
5. A battery thermal management test fixture according to claim 4, characterized in that: The front and rear bottoms of the two fixing plates (29) are fixedly mounted with connection blocks (210), the front and rear parts of the upper end of the support seat (1) are fixedly mounted with sliding rods (211), and the inner walls of four adjacent connection blocks (210) are slidably connected to the outer walls of the two sliding rods (211).
6. A battery thermal management test fixture according to claim 1, characterized in that: The cooling assembly (3) comprises a blower (31), the lower end of the blower (31) is fixedly mounted to the rear portion of the upper end of the support seat (1), an air delivery pipe (32) is fixedly mounted on the output end of the blower (31), an air supply pipe (33) is fixedly mounted on one end of the air supply pipe (32) away from the blower (31), and a plurality of linearly arranged air cooling heads (34) are fixedly mounted on the front portion of the outer wall of the air supply pipe (33).
7. A battery thermal management test fixture according to claim 6, characterized in that: The adjustment range assembly (4) comprises two mounting plates (41), the lower ends of the two mounting plates (41) are fixedly mounted at left and right positions of the rear portion of the upper end of the support seat (1), the rear portion of the right side of the left mounting plate (41) is rotatably connected with an adjustment screw (42), the outer wall of the adjustment screw (42) is threadedly connected with a moving block (43), the rear portion of the left side of the left mounting plate (41) is provided with a moving groove (44), the inner wall of the moving groove (44) is slidably connected with a driving block (45), the right side of the driving block (45) is fixedly connected with the left side of the moving block (43), and the left side of the driving block (45) is fixedly mounted with a driving rack (46).
8. A battery thermal management test fixture according to claim 7, characterized in that: The left and right ends of the air supply pipe (33) are fixedly mounted with connecting rods (47); the right end of the connecting rod (47) on the right is rotatably connected to the left top of the right mounting plate (41); the left part of the outer wall of the connecting rod (47) on the left passes through the left part of the left mounting plate (41) and is fixedly sleeved with a second gear (48); the outer surface of the second gear (48) is meshed with the front side of the driving rack (46).
Citation Information
Patent Citations
Battery thermal management test tool
CN213660490U