Raw material treatment equipment for biogas production
By designing raw material processing equipment for cutting components and crushing components, the problem of poor crushing effect of existing equipment when processing straws is solved, and the effect of subsequent mixing and reinforcing is improved.
Patent Information
- Application Number
- CN202421768927.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-07-25
AI Technical Summary
When used, the existing raw material treatment equipment for biogas production is inconvenient to crush the straw, resulting in poor subsequent mixing and reinforcing effects.
A raw material processing device including a cutting assembly and a crushing assembly is designed. The cutting assembly is processed in segments by cutting knives, and the crushing assembly is crushed using a longitudinally rotatable crushing roller.
By performing the straw in segmented in advance, the crushing effect is improved, and the subsequent mixing and reinforcing effect is improved.
Smart Images

Figure CN222583050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of biogas production, in particular to a raw material processing device for biogas production. Background Art
[0002] Biogas is a combustible gas produced by the fermentation of organic matter under anaerobic conditions. Since this gas was first discovered in swamps, it is called biogas. Various organic matter such as human and animal feces, straw, sewage, etc. are fermented under anaerobic conditions (without oxygen) in a closed biogas tank, that is, they are decomposed and transformed by a wide variety of biogas fermentation microorganisms to produce biogas.
[0003] Crop straw is the largest byproduct of agricultural production and has a lot of sustainability. Mainly wheat, corn, peanuts, soybeans and other crop straw, these straws are widely found in rural areas, providing sufficient raw material sources for biogas production. Straw has significant advantages and broad development prospects in biogas production.
[0004] The production process of straw biogas mainly includes the steps of raw material processing, fermentation and biogas collection. Among them, raw material processing is the key link to improve the utilization rate of straw and the gas production rate. Through pre-treatment methods such as crushing and wetting, the straw can be made easier to be decomposed by microorganisms, thereby increasing the biogas production. In the relevant straw biogas production technology, the straw is generally processed by crushing the straw with a crusher, and then mixing and composting. However, when this method is used, taking sweet potato straw as an example, when stirring in the crusher, the straw is easily entangled on the crushing roller in the crusher. Not only is it difficult to remove, but when too much straw is wrapped around the crushing roller, it will also affect the crushing effect of the crushing roller, which is not conducive to subsequent mixing and composting.
[0005] Therefore, it is necessary to provide a raw material processing equipment for biogas production to solve the above technical problems. Utility Model Content
[0006] The utility model provides a raw material processing device for biogas production, which solves the problem in the related technology that some existing raw material processing devices for biogas production are not convenient for crushing some long strips of straw in the straw biogas production raw materials when in use, resulting in poor subsequent mixing and composting effects.
[0007] In order to solve the above technical problems, the utility model provides a raw material processing equipment for biogas production, comprising: an operation box, a cutting component is arranged on the top of the operation box, and a crushing component is arranged inside the operation box;
[0008] The cutting assembly includes a guardrail disposed on the top of the operation box, a placement rack is disposed on the inner side of the guardrail and located on the top of the operation box, the right side of the inner side of the guardrail is connected to the right side of the top of the operation box, and a cutter is disposed on the inner side of the placement rack so as to slide up and down;
[0009] The crushing assembly includes two crushing rollers which are longitudinally rotatable and arranged on the inner wall of the operating box. A discharge chamber is arranged below the two crushing rollers and at the bottom of the inner wall of the operating box. A guide plate is arranged at the top of the discharge chamber and at the left and right sides of the two crushing rollers.
[0010] Preferably, a cam is rotatably provided on the inner side of the placement rack, a connecting plate is rotatably provided on the bottom of the cam, a connecting block is rotatably provided on the bottom of the connecting plate, the bottom of the connecting block is fixedly connected to the top of the cutter, a feed roller is rotatably provided on the left side of the inner side of the placement rack, the feed roller is located on the left side of the cutter, and a lever is provided on the peripheral side of the feed roller.
[0011] Preferably, the bottom of the left side of the placement rack is connected to a protective frame, a material baffle plate is rotatably provided on the left side of the protective frame, a first motor is provided on the top of the protective frame, and the output end of the front side of the first motor is connected to the front end of the cam and the front end of the feed roller through a belt.
[0012] Preferably, the left side of the discharge chamber passes through the inner wall of the operation box and extends to the left side thereof, an auger is laterally rotatably provided on the inner side of the discharge chamber, and a discharge port is provided on the left side of the bottom of the discharge chamber.
[0013] Preferably, a second motor is provided on the left side of the top of the discharge chamber, and the output end on the left side of the second motor is connected to the left end belt of the auger.
[0014] Compared with the related art, the raw material processing equipment for biogas production provided by the utility model has the following beneficial effects:
[0015] The utility model provides a raw material processing equipment for biogas production, which puts the straw into the inside of the protective frame from the left side of the protective fence, drives the rotation of the feed roller through the rotation of the output end of the first motor, and then the feed roller moves the straw to the right side. At the same time, the rotation of the cam drives the up and down movement of the connecting plate, cooperates with the connecting block rotatably connected to the cam and the cutter that moves up and down with limit, so that the cutter can repeatedly move up and down on the inner side of the placement frame to segment the straw. The structure is simple and practical, and it is convenient to segment the straw with poor crushing effect in advance, thereby improving the subsequent mixing and composting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1A schematic structural diagram of a preferred embodiment of a raw material processing device for biogas production provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of the structure of the guardrail shown;
[0018] Figure 3 for Figure 2 The structural schematic diagram of the cross-sectional view of the placement rack shown;
[0019] Figure 4 for Figure 1 The structural schematic diagram of the cross-section of the operation box shown.
[0020] Numbers in the figure: 1. Operation box; 2. Cutting assembly; 21. Guardrail; 22. Placement rack; 23. Cutter; 24. Cam; 25. Connecting plate; 26. Connecting block; 27. Feed roller; 28. Guardrail; 29. Baffle plate; 3. Crushing assembly; 31. Crushing roller; 32. Discharge chamber; 33. Guide plate; 34. Auger; 35. Discharge port; 36. Second motor; 4. First motor. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in Figure 1 A schematic structural diagram of a preferred embodiment of a raw material processing device for biogas production provided by the utility model; Figure 2 for Figure 1 A schematic diagram of the structure of the guardrail shown; Figure 3 for Figure 2 The structural schematic diagram of the cross-sectional view of the placement rack shown; Figure 4 for Figure 1 The schematic structural diagram of the cross-sectional view of the operation box shown, a raw material processing equipment for biogas production, comprising: an operation box 1, a cutting component 2 is arranged on the top of the operation box 1, and a crushing component 3 is arranged inside the operation box 1;
[0023] The cutting assembly 2 includes a guardrail 21 disposed on the top of the operating box 1, a placement rack 22 is disposed inside the guardrail 21 and located on the top of the operating box 1, the right side of the inner side of the guardrail 21 is connected to the right side of the top of the operating box 1, and a cutter 23 is disposed inside the placement rack 22 so as to slide up and down;
[0024] By setting the cutting component 2, for some straws that are difficult to crush directly, such as sweet potato and corn straws, the straws can be placed into the protective frame 28 from the left side of the protective fence 21, and then cut into sections in advance by the up and down moving cutter 23, thereby improving the subsequent crushing effect.
[0025] The crushing assembly 3 includes two crushing rollers 31 which are longitudinally rotatable and arranged on the inner wall of the operating box 1. A discharge chamber 32 is arranged below the two crushing rollers 31 and at the bottom of the inner wall of the operating box 1. A guide plate 33 is arranged at the top of the discharge chamber 32 and on the left and right sides of the two crushing rollers 31.
[0026] The straw entering from the top right side of the operating box 1 is crushed by two crushing rollers 31 rotating away from each other.
[0027] A cam 24 is rotatably provided on the inner side of the placement rack 22, a connecting plate 25 is rotatably provided on the bottom of the cam 24, a connecting block 26 is rotatably provided on the bottom of the connecting plate 25, the bottom of the connecting block 26 is fixedly connected to the top of the cutter 23, and a feed roller 27 is rotatably provided on the left side of the inner side of the placement rack 22. The feed roller 27 is located on the left side of the cutter 23, and a lever is provided on the peripheral side of the feed roller 27.
[0028] The rotation of the cam 24 is driven by the rotation of the output end of the first motor 4, which in turn drives the connecting plate 25 to move up and down, and cooperates with the connecting block 26 rotatably connected thereto and the cutter 23 that moves up and down with a limit, so that the cutter 23 can repeatedly move up and down on the inner side of the placement rack 22 to segment the straw; through the setting of the feed roller 27, when the lever contacts the straw, an inward traction force is generated, so that the straw enters the bottom of the cutter 23, and the cut straw will be pushed to the inside of the operating box 1 by the straw that enters again, and since the lever on the feed roller 27 is relatively sparse, the straw will not be entangled.
[0029] The bottom of the left side of the placement rack 22 is connected to a protective frame 28, a material baffle plate 29 is rotatably provided on the left side of the protective frame 28, a first motor 4 is provided on the top of the protective frame 28, and the output end of the front side of the first motor 4 is connected to the front end of the cam 24 and the front end of the feed roller 27 through a belt.
[0030] The left side of the discharge chamber 32 penetrates the inner wall of the operation box 1 and extends to the left side thereof. An auger 34 is rotatably disposed laterally on the inner side of the discharge chamber 32 , and a discharge port 35 is disposed on the left side of the bottom of the discharge chamber 32 .
[0031] After the straw is broken, it will fall into the discharge chamber 32 at the bottom, and then the rotation of the output end of the second motor 36 drives the rotation of the auger 34, so that the straw is transported out of the operating box 1, and then it can be carried out to the next step of composting or mixing to produce biogas.
[0032] A second motor 36 is disposed on the left side of the top of the discharge chamber 32 , and an output end on the left side of the second motor 36 is connected to a left end belt of the auger 34 .
[0033] The working principle of a raw material processing equipment for biogas production provided by the utility model is as follows:
[0034] Step 1: When in use, according to the type of straws put in, the easily broken straws are directly put into the top right side of the operation box 1, and for the hard-to-break straws, the straws can be put into the protection frame 28 from the left side of the protection fence 21, and the feed roller 27 is driven to rotate by the rotation of the output end of the first motor 4, and then the feed roller 27 moves the straws to the right side, and at the same time, the cam 24 rotates to drive the connecting plate 25 to move up and down, and cooperates with the connecting block 26 rotatably connected to it and the cutter 23 that moves up and down, so that the cutter 23 can repeatedly move up and down on the inner side of the placement frame 22 to segment the straws, and the cut straws will be pushed into the operation box 1 by the straws that enter again;
[0035] Step 2: The straw entering from the top right side of the operating box 1 is crushed by two crushing rollers 31 rotating away from each other. After being crushed, the straw falls into the discharge chamber 32 at the bottom, and then the rotation of the output end of the second motor 36 drives the rotation of the auger 34, so that the straw is transported out of the operating box 1, and then the next step of composting or mixing is carried out to produce biogas.
[0036] Compared with the related art, the raw material processing equipment for biogas production provided by the utility model has the following beneficial effects:
[0037] The straw is placed into the protective frame 28 from the left side of the protective fence 21, and the rotation of the output end of the first motor 4 drives the feed roller 27 to rotate, and then the feed roller 27 moves the straw to the right. At the same time, the cam 24 rotates to drive the connecting plate 25 to move up and down, and cooperates with the connecting block 26 rotatably connected to it and the cutter 23 that moves up and down, so that the cutter 23 can repeatedly move up and down on the inner side of the placement frame 22 to segment the straw. The structure is simple and practical, which is convenient for early segmentation of straw with poor crushing effect, thereby improving the subsequent mixing and composting effect.
[0038] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A raw material processing equipment for biogas production, characterized in that: include: An operating box (1), wherein a cutting assembly (2) is arranged on the top of the operating box (1), and a crushing assembly (3) is arranged inside the operating box (1); The cutting assembly (2) comprises a guardrail (21) arranged on the top of the operating box (1); a placement rack (22) is arranged on the inner side of the guardrail (21) and located on the top of the operating box (1); the right side of the inner side of the guardrail (21) is connected to the right side of the top of the operating box (1); and a cutter (23) is arranged on the inner side of the placement rack (22) so as to be able to slide up and down; The crushing assembly (3) comprises two crushing rollers (31) which are longitudinally rotatably arranged on the inner wall of the operating box (1); a discharge chamber (32) is arranged below the two crushing rollers (31) and at the bottom of the inner wall of the operating box (1); and a guide plate (33) is arranged at the top of the discharge chamber (32) and at the left and right sides of the two crushing rollers (31).
2. A raw material processing equipment for biogas production according to claim 1, characterized in that: A cam (24) is rotatably provided on the inner side of the placement rack (22), a connecting plate (25) is rotatably provided on the bottom of the cam (24), a connecting block (26) is rotatably provided on the bottom of the connecting plate (25), the bottom of the connecting block (26) is fixedly connected to the top of the cutter (23), a feed roller (27) is rotatably provided on the left side of the inner side of the placement rack (22), the feed roller (27) is located on the left side of the cutter (23), and a shifting rod is provided on the peripheral side of the feed roller (27).
3. A raw material processing equipment for biogas production according to claim 2, characterized in that: The bottom of the left side of the placement frame (22) is connected to a protective frame (28), and a material blocking plate (29) is rotatably provided on the left side of the protective frame (28). A first motor (4) is provided on the top of the protective frame (28), and the output end of the front side of the first motor (4) is connected to the front end of the cam (24) and the front end of the feed roller (27) through a belt.
4. The raw material processing equipment for biogas production according to claim 1, characterized in that: The left side of the discharge chamber (32) passes through the inner wall of the operating box (1) and extends to the left side thereof, an auger (34) is laterally rotatably arranged on the inner side of the discharge chamber (32), and a discharge port (35) is arranged on the left side of the bottom of the discharge chamber (32).
5. The raw material processing equipment for biogas production according to claim 4, characterized in that: A second motor (36) is arranged on the left side of the top of the discharge chamber (32), and the output end on the left side of the second motor (36) is connected to the left end belt of the auger (34).