Finished product discharging and distributing mechanism of automatic winding machine

Abstract

The utility model discloses a finished product blanking and distributing mechanism of an automatic winding machine, which comprises a detection station and a blanking station, and the detection station is provided with a to-be-detected area and a detection area; a rotating plate is arranged on the detection station, detection mounting seats are arranged at the two ends of the rotating plate, and the two detection mounting seats alternately enter the detection area; the discharging station comprises a material moving mechanism and a discharging conveying belt, a partition plate is arranged in the middle of the discharging conveying belt, and the discharging conveying belt is divided into a good product area and a defective product area through the partition plate. The material moving mechanism comprises a clamping assembly, the clamping assembly comprises a clamping jaw capable of being opened and closed, the translation assembly drives the clamping assembly to move between the inspection station and the discharging station, and the rotating assembly drives the clamping assembly to switch the position between the good product area and the defective product area. The partition plate is arranged on the discharging conveying belt to divide the discharging conveying belt into the non-defective product area and the defective product area, non-defective products and defective products are placed in different areas, materials are not mixed, the manual sorting process is omitted, manpower is saved, and labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic winding machines, in particular to a finished product unloading and dividing mechanism of an automatic winding machine. Background Art

[0002] Automatic winding machines are used to wind linear objects onto specific workpieces. For example, the winding of motor coils is often completed by automatic winding machines. During the process of automatic winding machines, there will be good and bad finished products. However, there is no batch unloading setting in existing automatic winding machines, so good and bad products are unloaded through the same conveyor belt, resulting in both being unloaded to the same place, and bad products are mixed with good products, making it difficult to distinguish. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a finished product unloading and dividing mechanism for an automatic winding machine, which can put good products and bad products into different conveyor belts respectively to prevent mixing of materials.

[0004] To this end, the technical solution of the utility model is: a finished product unloading and dividing mechanism for an automatic winding machine, including an inspection station and a unloading station, the inspection station is provided with an inspection area and an inspection area, the inspection area is close to the unloading station, and a detection sensor is provided on the inspection station; a rotating plate is provided on the inspection station, and detection mounting seats are provided at both ends of the rotating plate, and the two detection mounting seats alternately enter the inspection area; the unloading station includes a material shifting mechanism and a unloading conveyor belt, a partition is provided in the middle of the unloading conveyor belt, and the partition divides the unloading conveyor belt into a good product area and a defective product area; the material shifting mechanism includes a clamping assembly, a rotating assembly that drives the clamping assembly to rotate, a lifting assembly that drives the clamping assembly to rise and fall, and a translation assembly that drives the clamping assembly to translate; the clamping assembly includes an openable and closable clamping claw, the translation assembly drives the clamping assembly to move between the inspection station and the unloading station, and the rotating assembly drives the clamping assembly to switch positions between the good product area and the defective product area.

[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: when the rotating component drives the clamping component to rotate, the rotation axis of the clamping component is opposite to the partition position of the unloading conveyor belt, that is, the clamping claw can be located on the feed port on the good product area side, or on the feed port on the defective product area side.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: a transparent protective cover is provided above the good product area, one side of the transparent protective cover is installed on the partition through a hinge, and the other side is placed on the enclosure on the side of the good product area.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: a second rotating cylinder is provided under the rotating plate, the first detection mounting seat and the second detection mounting seat are located on both sides of the rotating plate, and the second rotating cylinder can drive the first detection mounting seat and the second detection mounting seat to alternately enter the detection area.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the rotating assembly includes a first rotating cylinder, which can drive the clamping claw on the clamping assembly to rotate 180 degrees horizontally, and the clamping claw switches its position between the good product area and the defective product area.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the clamping assembly includes a clamping mounting seat and a clamping cylinder, the clamping cylinder is installed on the clamping mounting seat, and the clamping cylinder controls the opening and closing of the clamping jaws.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the lifting assembly includes a lifting cylinder, and the lifting cylinder drives the rotating assembly and the clamping assembly to move up and down.

[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the translation assembly includes a translation cylinder, which drives the clamping assembly to move between the detection area and the feeding port of the unloading conveyor belt.

[0012] When using:

[0013] 1) In the initial stage, the two detection mounting seats on the detection station are both in an idle state, the first detection mounting seat is located in the detection area, and the second detection mounting seat is located in the waiting area; the clamping assembly is located above the detection area;

[0014] 2) The automatic winding machine places the finished product on the second inspection mounting seat in the inspection area;

[0015] 3) The second rotary cylinder drives the rotary plate to rotate 180 degrees, exchanging the positions of the second detection mounting seat and the first detection mounting seat, that is, moving the detection mounting seat with the finished product to the detection area;

[0016] 4) The detection sensor in the detection area detects the finished product on the second detection mounting seat; at this time, the automatic winding machine can place the finished product on the first detection mounting seat in the inspection area;

[0017] 5) After the inspection of the inspection station is completed, the lifting cylinder drives the clamping assembly to descend, and the clamping claws clamp the product or defective product. Then the lifting cylinder drives the clamping assembly to rise, and the translation cylinder drives the clamping assembly to move above the feeding port of the unloading conveyor belt;

[0018] 6) When the finished product clamped by the clamp is a good product, the lifting cylinder drives the clamping assembly to move down directly, the clamp opens, and the good product falls into the good product area and then falls into the good product frame;

[0019] 7) When the finished product clamped by the clamp is a defective product, the rotary cylinder first rotates the clamp 180 degrees horizontally, so that the clamp drives the defective product to the defective product area, and then the lifting cylinder drives the clamping assembly to move down, the clamp opens, and the defective product falls into the defective product area and then falls into the defective product frame;

[0020] 8) After executing step 6) or 7), the lifting cylinder drives the clamping assembly to move upward, then returns to the top of the detection area and repeats the unloading process.

[0021] Compared with the prior art, the beneficial effects of the utility model are: a partition is set on the unloading conveyor belt to separate the good product area and the defective product area; an inspection station is set before the unloading station to perform quality inspection on the products of the automatic winding machine to distinguish good products from defective products; and the clamping component can place good products and defective products into different areas according to the inspection results of the inspection station, so that good products and defective products are automatically separated without mixing, thereby eliminating the manual sorting process, saving manpower, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 for Figure 1 A partial enlarged view of

[0025] Figure 3 This is a schematic diagram of the structure of the detection station of the utility model;

[0026] Figure 4 It is a top view of the structure of the utility model;

[0027] Figure 5 It is a structural front view of the utility model;

[0028] Figure 6 It is a structural side view of the utility model.

[0029] Marked in the figure are: detection station 1, inspection area 11, detection area 12, rotating plate 13, second rotating cylinder 14, first detection mounting seat 15, second detection mounting seat 16, detection sensor 17, unloading station 2, material transfer mechanism 3, unloading conveyor belt 4, partition 41, good product area 42, defective product area 43, transparent protective cover 44, clamping assembly 5, clamping claw 51, clamping cylinder 52, clamping mounting seat 53, rotating assembly 6, first rotating cylinder 61, lifting assembly 7, translation assembly 8, finished product 9. DETAILED DESCRIPTION

[0030] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" and "a number" is two or more, unless otherwise clearly and specifically defined.

[0032] See the attached drawings. The finished product unloading and distributing mechanism of the automatic winding machine described in this embodiment includes a detection station 1 and a unloading station 2. The detection station 1 is provided with a waiting inspection area 11 and a detection area 12, and the detection area 11 is close to the unloading station 2; the detection station 1 is provided with a rotating plate 13, and a second rotating cylinder 14 is provided below the rotating plate 13. The first detection mounting seat 15 and the second detection mounting seat 16 are provided at both ends of the rotating plate 13. The second rotating cylinder 14 can drive the rotating plate 13 to rotate 180 degrees, so that the first detection mounting seat 15 and the second detection mounting seat 16 can alternately enter the detection area 12. The detection area 12 is provided with a detection sensor 17, and the detection sensor can be a photoelectric sensor. The photoelectric transmitting end and the photoelectric receiving end are respectively placed on both sides of the detection position, and the finished product on the detection position can be detected. The detection area can also be provided with a detection sensor, and the detection mounting seat is a cylindrical structure with a groove on the side. The photoelectric transmitting end and the photoelectric receiving end can transmit light at the groove to judge the state of the detection mounting seat.

[0033] The unloading station 2 includes a material moving mechanism 3 and an unloading conveyor belt 4. A partition 41 is provided in the middle of the unloading conveyor belt 4, and the partition 41 divides the unloading conveyor belt 4 into a good product area 42 and a bad product area 43; a transparent protective cover 44 is provided above the good product area 42, and one side of the transparent protective cover 44 is installed on the partition 41 through a hinge, and the other side is placed on the enclosure on the side of the good product area 42.

[0034] The material moving mechanism 3 includes a clamping assembly 5, a rotating assembly 6 for driving the clamping assembly to rotate, a lifting assembly 7 for driving the clamping assembly to rise and fall, and a translation assembly 8 for driving the clamping assembly to translate; the clamping assembly 5 includes an openable and closable clamping jaw 51, a clamping cylinder 52 and a clamping mounting seat 53, the clamping cylinder 52 is installed on the clamping mounting seat 53, and the clamping cylinder 52 can control the opening and closing of the clamping jaw 51 for grabbing the finished product.

[0035] The rotating assembly 6 includes a first rotating cylinder 61, which can drive the clamping jaw 51 on the clamping assembly 5 to rotate horizontally 180 degrees, and the rotation axis of the clamping jaw 51 is opposite to the partition 41 of the unloading conveyor belt 4, so that the clamping jaw 51 switches between the good product area 42 and the defective product area 43, that is, the clamping jaw 51 can be located on the feeding port on the side of the good product area 42, or on the feeding port on the side of the defective product area 43. The lifting assembly 7 includes a lifting cylinder, which drives the rotating assembly 6 and the clamping assembly 5 to move up and down. The translation assembly 8 includes a translation cylinder, which drives the clamping assembly 5 to move between the detection area 12 and the feeding port of the unloading conveyor belt 4.

[0036] When using:

[0037] 1) In the initial stage, the two detection mounting seats on the detection station 1 are both in an idle state, the first detection mounting seat 15 is located in the detection area 12, and the second detection mounting seat 16 is located in the inspection area 11; the clamping assembly 5 is located above the detection area 12;

[0038] 2) The automatic winding machine places the finished product 9 on the second detection mounting seat 16 of the inspection area 11;

[0039] 3) The second rotary cylinder 14 drives the rotary plate 13 to rotate 180 degrees, exchanging the positions of the second detection mounting seat 16 and the first detection mounting seat 15, that is, the second detection mounting seat 16 with the finished product is moved to the detection area 12;

[0040] 4) The detection sensor 17 of the detection area 12 detects the finished product 9 on the second detection mounting seat 16; at this time, the automatic winding machine can put the finished product on the first detection mounting seat 15 of the inspection area 11;

[0041] 5) After the inspection of the inspection station 1 is completed, the lifting cylinder drives the clamping assembly 5 to descend, and the clamping claw 51 clamps the finished product 9. Then the lifting cylinder drives the clamping assembly 5 to rise, and the translation cylinder drives the clamping assembly 5 to move above the feeding port of the unloading conveyor belt 4;

[0042] 6) When the finished product 9 clamped by the clamping jaws 51 is a good product, the lifting cylinder drives the clamping assembly 5 to move downward directly, the clamping jaws 51 open, and the good product falls into the good product area 42, and then falls into the good product frame;

[0043] 7) When the finished product 9 clamped by the clamp 51 is a defective product, the first rotary cylinder 61 first causes the clamp 51 to rotate horizontally 180 degrees, so that the clamp 51 drives the defective product to the side of the defective product area 43, and then the lifting cylinder drives the clamping assembly 5 to move downward, the clamp 52 opens, and the defective product falls into the defective product area and then falls into the defective product frame;

[0044] 8) After executing step 6) or 7), the lifting cylinder drives the clamping assembly 5 to move upward, and then returns to the top of the detection area 12, and repeats the above unloading steps.

[0045] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A finished product unloading and distributing mechanism for an automatic winding machine, characterized in that: It includes an inspection station and a material unloading station. The inspection station is provided with an area to be inspected and an inspection area. The inspection area is close to the material unloading station, and a detection sensor is provided on the inspection area. The inspection station is provided with a rotating plate, and detection mounting seats are provided at both ends of the rotating plate, and the two detection mounting seats alternately enter the inspection area. The material unloading station includes a material shifting mechanism and a material unloading conveyor belt. A partition is provided in the middle of the material unloading conveyor belt, and the partition divides the material unloading conveyor belt into a good product area and a defective product area. The material shifting mechanism includes a clamping assembly, a rotating assembly that drives the clamping assembly to rotate, a lifting assembly that drives the clamping assembly to rise and fall, and a translation assembly that drives the clamping assembly to translate. The clamping assembly includes an openable and closable clamping claw, the translation assembly drives the clamping assembly to move between the inspection station and the material unloading station, and the rotating assembly drives the clamping assembly to switch positions between the good product area and the defective product area.

2. The finished product unloading and distributing mechanism of an automatic winding machine as claimed in claim 1, characterized in that: When the rotating assembly drives the clamping assembly to rotate, the rotation axis of the clamping assembly is relative to the partition position of the unloading conveyor belt, that is, the clamping claw can be located on the feed port on the good product area side, or on the feed port on the defective product area side.

3. The finished product unloading and distributing mechanism of an automatic winding machine as claimed in claim 2, characterized in that: A transparent protective cover is provided above the good product area, one side of the transparent protective cover is installed on the partition through a hinge, and the other side is placed on the enclosure on the side of the good product area.

4. The finished product unloading and distributing mechanism of an automatic winding machine according to claim 1, characterized in that: A second rotating cylinder is provided below the rotating plate, and the first detection mounting seat and the second detection mounting seat are located on both sides of the rotating plate. The second rotating cylinder can drive the first detection mounting seat and the second detection mounting seat to alternately enter the detection area.

5. The finished product unloading and distributing mechanism of the automatic winding machine according to claim 1, characterized in that: The rotating assembly includes a first rotating cylinder, which can drive the clamping claw on the clamping assembly to rotate horizontally 180 degrees, and the clamping claw switches its position between the good product area and the bad product area.

6. The finished product unloading and distributing mechanism of an automatic winding machine according to claim 1, characterized in that: The clamping assembly comprises a clamping mounting seat and a clamping cylinder. The clamping cylinder is mounted on the clamping mounting seat, and the clamping cylinder controls the opening and closing of the clamping jaws.

7. The finished product unloading and distributing mechanism of an automatic winding machine as claimed in claim 1, characterized in that: The lifting assembly includes a lifting cylinder, which drives the rotating assembly and the clamping assembly to move up and down.

8. The finished product unloading and distributing mechanism of an automatic winding machine as claimed in claim 1, characterized in that: The translation assembly includes a translation cylinder, which drives the clamping assembly to move between the detection area and the feeding port of the unloading conveyor belt.

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