Automatic punching device for metal pipe

By designing the automatic punching device of metal pipes, and using rotary alignment components and multiple hydraulic punching machines to realize automatic punching of metal pipes, the problems of low efficiency and low accuracy in the prior art are solved, and efficient and precise punching processing is achieved.

CN222587835UActive Publication Date: 2025-03-11DONGGUAN XUGAO PRECISION METAL PROD CO LTD
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Patent Information

Application Number
CN202420243754.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-03-11
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The prior art is inefficient and the accuracy is easily affected by manual operation when drilling metal pipes evenly spaced.

Method used

An automatic punching device for metal pipes is designed, including a machine, a punching assembly and a rotational alignment assembly. The metal pipe is rotatably positioned by rotary alignment assembly, and punched the metal pipe simultaneously using multiple hydraulic punching machines, and finally the metal pipe that has been punched is transferred to the collection assembly.

Benefits of technology

The punching of metal pipes is automated, the punching efficiency is improved, the impact of manual operation is reduced, and the punching accuracy is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of punching machining, and particularly relates to an automatic metal pipe punching device which comprises a machine table. The punching assembly comprises a positioning jig and hydraulic punching machines, the positioning jig is arranged on the machine table, the positioning jig is provided with a positioning groove and a positioning shaft, the positioning shaft is located at the central axis position of the positioning groove, the four hydraulic punching machines are arranged on the side face of the positioning jig at intervals, and punching cutters of the hydraulic punching machines can stretch into the positioning groove; the rotating alignment assembly comprises a rotating base, a lifting linear motor, a lifting seat, a buffer seat, a buffer spring, a rotating mechanism and a clamping mechanism, the rotating base is arranged on one side of the positioning jig, the lifting linear motor is connected with the output end of the rotating base, the lifting seat is connected with the output end of the lifting linear motor, the buffer seat is movably arranged on the lifting seat, and the buffer spring is arranged on the rotating mechanism. The buffer spring is connected between the buffer seat and the lifting seat, the rotating mechanism is arranged on the buffer seat, and the clamping mechanism is connected with the rotating mechanism. The punching device is high in punching efficiency, time-saving and labor-saving.
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Description

Technical Field

[0001] The present application relates to the technical field of punching processing, and in particular to an automatic punching device for metal pipes. Background Art

[0002] When punching holes in metal pipes, a punching device is generally used to fix the pipe on a fixture, and the operator manually controls the punching device to punch holes on the outer peripheral surface of the pipe. If it is necessary to punch holes in the metal pipe at even intervals, the punching positions need to be pre-planned on the outer peripheral surface of the metal pipe in advance, and then the punching device is used to punch holes in the metal pipe in sequence. In this way, the punching efficiency is low, and the punching accuracy is easily reduced due to manual operation.

[0003] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0004] In view of at least one of the above technical problems, the present application provides an automatic punching device for metal pipes.

[0005] The present application provides an automatic punching device for metal pipes, comprising:

[0006] Machine;

[0007] The punching assembly includes a positioning jig and a hydraulic punching machine. The positioning jig is arranged on the machine platform. The positioning jig has a positioning slot and a positioning shaft. The positioning shaft is located at the center axis of the positioning slot. The hydraulic punching machine has four holes which are arranged at intervals on the sides of the positioning jig. The punching knife of the hydraulic punching machine can extend into the positioning slot.

[0008] The rotary alignment assembly includes a rotary base, a lifting linear motor, a lifting seat, a buffer seat, a buffer spring, a rotary mechanism and a clamping mechanism. The rotary base is arranged on one side of the positioning fixture. The lifting linear motor is connected to the output end of the rotary base. The lifting seat is connected to the output end of the lifting linear motor. The buffer seat is movably arranged on the lifting seat. The buffer spring is connected between the buffer seat and the lifting seat. The rotary mechanism is arranged on the buffer seat. The clamping mechanism is connected to the rotary mechanism.

[0009] The collection component is located on one side of the machine.

[0010] Compared with the prior art, the present application uses a rotary alignment component to rotate and position the metal pipe located in the positioning fixture, and then multiple hydraulic punching machines punch the metal pipe at the same time. Finally, the rotary alignment component transfers the punched metal pipe to the collection component for unloading and collection. The entire punching process is automated, with high punching efficiency, saving time and effort.

[0011] In some possible implementations, the positioning jig has a plurality of through slots connected to the positioning slots, and the punching knife of the hydraulic punching machine can be movably disposed in the through slots.

[0012] In some possible implementations, an extending direction of the positioning groove is perpendicular to an extending direction of the through groove.

[0013] In some possible implementations, the positioning shaft is cylindrical.

[0014] In some possible implementations, a punching angle locator is provided on one side of the positioning jig.

[0015] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 is a structural diagram of the automatic punching device for metal pipes shown in an embodiment of the present application;

[0018] Figure 2 yes Figure 1 A structural diagram of the punching assembly shown;

[0019] Figure 3 yes Figure 1 A structural diagram of the rotational alignment assembly shown;

[0020] Wherein, the accompanying drawings are marked as follows:

[0021] 100. Machine; 110. Punching angle locator;

[0022] 200. Punching assembly; 210. Positioning fixture; 220. Hydraulic punching machine;

[0023] 300, rotation alignment assembly; 310, lifting linear motor; 320, lifting seat; 330, buffer seat; 340, buffer spring;

[0024] 350, rotating mechanism; 360, clamping mechanism;

[0025] 351, rotating motor; 352, coupling; 353, rotating shaft; 354, rotating frame; 361, clamping block; 400, collecting assembly; DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0027] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0028] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0029] In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0030] When punching holes in metal pipes, a punching device is generally used to fix the pipe on a fixture, and the operator manually controls the punching device to punch holes on the outer peripheral surface of the pipe. If it is necessary to punch holes in the metal pipe at uniform intervals, it is necessary to pre-plan the positions of the holes on the outer peripheral surface of the metal pipe in advance, and then use the punching device to punch holes in the metal pipe in sequence. In this way, the punching efficiency is low, and the punching accuracy is easily reduced due to manual operation. Compared with the prior art, the present application uses a rotary alignment component to rotate and position the metal pipe located in the positioning fixture, and then multiple hydraulic punching machines punch holes in the metal pipe at the same time. Finally, the rotary alignment component transfers the metal pipe that has completed the punching process to the collection component for unloading and collection. The entire punching process is automated, and the punching efficiency is high, saving time and effort.

[0031] like Figures 1 to 3 As shown, an embodiment of the present application provides an automatic punching device for metal pipes, including: a machine platform 100, a punching assembly 200, a rotation alignment assembly 300 and a collection assembly 400.

[0032] Among them, the machine 100; the punching assembly 200, including a positioning fixture 210 and a hydraulic punching machine 220, the positioning fixture 210 is arranged on the machine 100, the positioning fixture 210 has a positioning groove and a positioning shaft, the positioning shaft is located at the central axis position of the positioning groove, the hydraulic punching machine 220 has four and are spaced apart on the side of the positioning fixture 210, and the punching knife of the hydraulic punching machine 220 can extend into the positioning groove; the rotation alignment assembly 300, including a rotating base, a lifting linear motor 310, a lifting seat 320, a buffer seat 330, a buffer spring 340, a rotating mechanism 350 and a clamping mechanism 360, the rotating base is arranged on one side of the positioning fixture 210, the lifting linear motor 310 is connected to the output end of the rotating base, the lifting seat 320 is connected to the output end of the lifting linear motor 310, the buffer seat 330 is movably arranged on the lifting seat 320, the buffer spring 340 is connected between the buffer seat 330 and the lifting seat 320, the rotating mechanism 350 is arranged on the buffer seat 330, and the clamping mechanism 360 is connected to the rotating mechanism 350; the collecting component 400 is located on one side of the machine 100.

[0033] The rotating mechanism 350 includes a rotating motor 351, a coupling 352, a rotating shaft 353 and a rotating frame 354. The rotating motor 351 is arranged on the buffer seat 330. The output end of the rotating motor 351 is connected to the rotating shaft 353 through the coupling 352. The rotating frame 354 is connected to the rotating shaft 353. The clamping mechanism 360 is arranged on the rotating frame 354.

[0034] The clamping mechanism 360 includes a clamping air gripper and a clamping block 361 connected to the output end of the clamping air gripper. The clamping air gripper is disposed on the rotating frame 354 .

[0035] The collecting assembly 400 includes a material discharge channel and a collecting box. The collecting box is disposed at one side of the machine 100 , and the material discharge channel is disposed between the machine 100 and the collecting box.

[0036] like Figures 1 to 3 As shown, in some embodiments, the positioning fixture 210 has a plurality of through slots connected to the positioning slots, and the punching knife of the hydraulic punching machine 220 can be movably disposed in the through slots. The extending direction of the positioning slots is perpendicular to the extending direction of the through slots.

[0037] The through groove can be a circular groove or a square groove, which is not specifically limited here. The extending direction of the positioning groove is perpendicular to the extending direction of the through groove, so that the punching knife of the hydraulic punching machine 220 can smoothly enter the positioning groove to complete the punching, which is convenient for punching.

[0038] like Figures 1 to 3 As shown, in some embodiments, the positioning shaft is cylindrical. This arrangement makes it convenient for the metal pipe to be sleeved on the positioning shaft.

[0039] like Figures 1 to 3 As shown, in some embodiments, a punching angle locator 110 is provided on one side of the positioning fixture 210. By providing the punching angle locator 110, the position of the metal pipe in the positioning fixture 210 is determined, thereby achieving accurate positioning of the metal pipe.

[0040] When the automatic punching device for metal pipes is working, the metal pipe is placed in the positioning groove of the positioning fixture 210 and sleeved on the positioning shaft. The lifting linear motor 310 drives the lifting seat 320 to move downward, so that the clamping block 361 on the clamping air claw clamps the metal pipe. The lifting linear motor 310 drives the lifting seat 320 to move upward, so that the metal pipe is exposed from the positioning fixture 210, and then the punching angle locator 110 locates the position of the metal pipe, and drives the rotating motor 351 to work, and the rotating motor 351 drives the rotating frame 354 to rotate, and the clamping air claw rotates accordingly, so that the metal pipe rotates to the correct processing angle. When the metal pipe is adjusted to the correct processing angle, the lifting linear motor 310 drives the lifting seat 320 to move downward, and the buffer seat 330, the rotating mechanism 350 and the clamping mechanism 360 move downward, so that the metal pipe is re-mounted on the positioning shaft. In addition, the lifting linear motor 310 continues to move downward, and the rotating mechanism 350 applies a downward force to the metal pipe, so that the metal pipe is pressed against the positioning shaft. The four hydraulic punching machines 220 work simultaneously to punch holes in the metal pipe. After the punching is completed, the metal pipe is separated from the positioning fixture 210 under the drive of the lifting linear motor 310, and the rotating base drives the lifting linear motor 310 to rotate, so that the clamping mechanism 360 drives the metal pipe to move above the collection component 400. The clamping mechanism 360 releases the clamping block 361, so that the metal pipe falls into the collection component 400.

[0041] The above are only preferred embodiments of the present application, and do not constitute any formal limitation on the present application. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be included in the protection scope of the present application.

Claims

1. An automatic punching device for metal pipes, characterized in that: include: Machine; The punching assembly includes a positioning jig and a hydraulic punching machine, wherein the positioning jig is arranged on the machine platform, the positioning jig has a positioning slot and a positioning shaft, the positioning shaft is located at the center axis of the positioning slot, the hydraulic punching machine has four and are spaced apart on the side of the positioning jig, and the punching knife of the hydraulic punching machine can extend into the positioning slot; A rotary alignment assembly, comprising a rotary base, a lifting linear motor, a lifting seat, a buffer seat, a buffer spring, a rotary mechanism and a clamping mechanism, wherein the rotary base is arranged on one side of the positioning fixture, the lifting linear motor is connected to the output end of the rotary base, the lifting seat is connected to the output end of the lifting linear motor, the buffer seat is movably arranged on the lifting seat, the buffer spring is connected between the buffer seat and the lifting seat, the rotary mechanism is arranged on the buffer seat, and the clamping mechanism is connected to the rotary mechanism; The collecting component is located at one side of the machine platform.

2. The automatic punching device for metal pipes according to claim 1, characterized in that: The positioning fixture is provided with a plurality of through grooves connected with the positioning grooves, and the punching knife of the hydraulic punching machine can be movably arranged in the through grooves.

3. The automatic punching device for metal pipes according to claim 2, characterized in that: An extending direction of the positioning groove is perpendicular to an extending direction of the through groove.

4. The automatic punching device for metal pipes according to claim 1, characterized in that: The positioning shaft is cylindrical.

5. The automatic punching device for metal pipes according to claim 1, characterized in that: A punching angle locator is provided on one side of the positioning fixture.