Double-station casting cinder ladle removing system

Abstract

The utility model discloses a double-station casting cinder ladle removal system, which relates to the technical field of casting cinder ladle removal, and comprises a rack, a lower punching assembly and an upper punching assembly which correspond to each other are arranged in the rack, the lower punching assembly comprises a placing table fixed on the rack, a placing disc is arranged on the placing table, and the upper punching assembly comprises a lower punching assembly and a lower punching assembly which correspond to each other. Limiting columns are arranged on the outer side of the containing disc. The upper punching assembly comprises an upper air cylinder fixed to the rack, an air cylinder installation frame is fixedly installed on a piston rod of the upper air cylinder, a lifting plate is installed at the bottom of the air cylinder installation frame, and an upper punching cutter is arranged at the bottom of the lifting plate. Due to the arrangement of the lower punching assembly and the upper punching assembly, high efficiency is achieved, labor cost is saved, and meanwhile full-automatic cinder ladle removal is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting slag removal, in particular to a double-station casting slag removal system. Background Art

[0002] During the trial casting process after the die-casting mold is completed, no matter how the process parameters are adjusted, defects such as insufficient pouring, cyclones or bubbles will occur in the parts of the product far away from the gate. At this time, it is necessary to consider adding slag collection bags or exhaust ducts in these parts, and adding exhaust blocks to achieve the purpose of slag collection and exhaust, so as to achieve the purpose of good molding. This results in slag bags on the products after die-casting, which need to be removed in time to avoid affecting the product quality. Therefore, slag bag removal equipment has been developed.

[0003] The existing slag removal bag has the following defects:

[0004] With the increasing complexity of die-casting products, the number of slag bags attached to die-casting products is large and complex. Manual removal of slag bags has many disadvantages. It is not only time-consuming but also difficult to remove the slag bags cleanly. The high temperature of the product makes manual operation inconvenient.

[0005] Existing slag bag removal equipment is generally equipped with a pneumatic hammer or a pneumatic edge punching machine alone. The complexity of the slag bag makes the removal of the slag bag time-consuming and inflexible, and sometimes the slag bag cannot be completely removed. Utility Model Content

[0006] The purpose of the utility model is to provide a double-station casting slag removal system to solve the following technical problems: With the complexity of die-casting products, the number of slag bags attached to die-casting products is large and complex, and manual slag removal has many disadvantages. It is not only time-consuming but also difficult to remove the slag bags cleanly. The high temperature of the product makes manual operation inconvenient.

[0007] Existing slag bag removal equipment is generally equipped with a pneumatic hammer or a pneumatic edge punching machine alone. The complexity of the slag bag makes the removal of the slag bag time-consuming and inflexible, and sometimes the slag bag cannot be completely removed.

[0008] The purpose of the utility model can be achieved through the following technical solutions:

[0009] A double-station casting slag removal system comprises a frame, wherein a corresponding lower punching assembly and an upper punching assembly are arranged inside the frame, wherein the lower punching assembly comprises a placing table fixed on the frame, wherein a placing plate is arranged on the placing table, and a limiting column is arranged on the outer side of the placing plate;

[0010] The upper punching and cutting assembly comprises an upper cylinder fixed on a frame, a cylinder mounting frame is fixedly mounted on the piston rod of the upper cylinder, a lifting plate is mounted on the bottom of the cylinder mounting frame, and an upper punching and cutting knife is arranged at the bottom of the lifting plate.

[0011] As a further solution of the utility model: both sides of the cylinder installation frame are movably connected with movable arms, and the top of the movable arm is movably connected to the frame.

[0012] As a further solution of the utility model: a pre-stressing cylinder is fixedly installed inside the cylinder mounting frame, and a piston rod of the pre-stressing cylinder passes through the lifting plate and is connected to the pre-stressing block.

[0013] As a further solution of the utility model: a cylinder support block is arranged on one side of the placing table, a lower cylinder is fixedly installed on the top of the cylinder support block, and a lower punch cutter is fixedly installed on the piston rod of the lower cylinder.

[0014] As a further solution of the utility model: one side of the cylinder support block is set as an inclined surface, both sides of the cylinder support block are provided with inclined blocks, and a plurality of inclined plates are provided on the frame.

[0015] As a further solution of the utility model: the interior of the frame is a hollow structure and is provided with two moving carts.

[0016] As a further solution of the utility model: a plurality of blowing nozzles are arranged on the frame corresponding to the lower punching assembly and the upper punching assembly.

[0017] Beneficial effects of the utility model:

[0018] The utility model is not only highly efficient and saves labor costs through the arrangement of the lower punching and cutting components, but also realizes full-automatic slag removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is an isometric structural schematic diagram of the utility model;

[0022] Figure 3 It is another isometric structural schematic diagram of the utility model;

[0023] Figure 4 It is a schematic diagram of the overall structure of the punching assembly of the utility model;

[0024] Figure 5 It is another overall structural schematic diagram of the punching assembly of the utility model.

[0025] In the figure: 1. frame; 2. lower punching assembly; 3. upper punching assembly; 4. blowing nozzle; 11. inclined plate; 12. moving trolley; 13. inclined block; 21. cylinder support block; 22. inclined surface; 23. lower cylinder; 24. lower punching knife; 25. placing table; 26. placing plate; 27. limiting column; 31. upper cylinder; 32. movable arm; 33. cylinder mounting frame; 34. lifting plate; 35. upper punching knife; 36. pre-pressing cylinder; 37. pre-pressing block. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1 , Figure 4 and Figure 5 As shown, the utility model is a double-station casting slag removal system, including a frame 1, the frame 1 assembly is mainly welded by square tubes, including upper and lower frame structures, which is convenient for transportation, and the frame 1 has a sealing plate, which plays a role in partial dust prevention and personal safety protection. The interior of the frame 1 is provided with a corresponding lower punching assembly 2 and an upper punching assembly 3, which is convenient for punching at the same time, improving work efficiency and achieving better punching effect. The lower punching assembly 2 includes a placement table 25 fixed on the frame 1, and a placement plate 26 is fixedly installed on the placement table 25, and a plurality of limit columns 27 are fixedly installed on the outer side of the placement plate 26;

[0028] The upper punching assembly 3 includes an upper cylinder 31 fixed on the frame 1, a cylinder mounting frame 33 is fixedly installed on the piston rod of the upper cylinder 31, a lifting plate 34 is fixedly installed on the bottom of the cylinder mounting frame 33, a guide rod 38 is arranged between the lifting plate 34 and the frame 1, the end of the guide rod 38 passes through the frame 1 and is fixedly connected to the limit plate 39, a vertical rod 39 is fixedly installed on the frame 1, two limit columns 310 are symmetrically arranged on the vertical rod 39, the limit columns 310 are fixedly connected to the vertical rod 39, the limit columns 310 are adapted to the limit plate 39, the guide rod 38 is used for guiding, to ensure that the punching and pre-stressing cylinders are not subjected to radial force during operation, thereby extending the life of the cylinder, the setting of the limit columns 310 and the limit plate 39 plays the role of upper and lower limit, a plurality of upper punching knives 35 are arranged around the bottom of the lifting plate 34, and the upper punching knives 35 are arc-shaped.

[0029] The die-cast product is placed on the placement plate 26, inserted on the limit column 27, and then the cylinder 31 is started to drive the upper punch cutter 35 to descend and punch out the slag bag, which can be removed in time to avoid affecting the product quality.

[0030] Both sides of the cylinder mounting frame 33 are movably connected with movable arms 32, and the movable arms 32 are two rotatably connected plates, and the top of the movable arms 32 is movably connected to the frame 1 to ensure movement stability.

[0031] A pre-pressing cylinder 36 is fixedly installed inside the cylinder mounting frame 33, and a piston rod of the pre-pressing cylinder 36 passes through the lifting plate 34 and is fixedly connected to the pre-pressing block 37;

[0032] Before punching, start the pre-pressing cylinder 36 to drive the pre-pressing block 37 to descend, press the die-cast product, and ensure that the product can be stable when punching the slag bag to avoid shaking; during the punching process, since the lifting plate 34 continues to descend, the pre-pressing cylinder 36 will continue to contract to ensure that it can achieve punching.

[0033] A cylinder support block 21 is provided on one side of the placing table 25, a lower cylinder 23 is fixedly installed on the top of the cylinder support block 21, a lower punch cutter 24 is fixedly installed on the piston rod of the lower cylinder 23, the lower punch cutter 24 is arc-shaped, and the lower punch cutter 24 and the upper punch cutter 35 are used in conjunction with each other without conflict. In this application, the lower punch cutter 24 and the upper punch cutter 35 are appropriately set according to the casting. Start the lower cylinder 23 to drive the lower punch cutter 24 to rise, punch from the bottom, and then realize the punching of the slag bag at the upper and lower double stations.

[0034] See also Figure 2 and Figure 3 As shown, one side of the cylinder support block 21 is provided with an inclined surface 22, and both sides of the cylinder support block 21 are provided with inclined blocks 13, which are inclined toward both sides, and the frame 1 is provided with a plurality of inclined plates 11, which are inclined toward the inside. By providing the inclined blocks 13, the inclined plates 11 and the inclined surface 22, the slag bag after punching can be collected.

[0035] The interior of the frame 1 is a hollow structure and is provided with two mobile carts 12 for transporting the collected slag bags.

[0036] A plurality of air blowing nozzles 4 are arranged on the frame 1 and corresponding to the lower punching assembly 2 and the upper punching assembly 3 to blow away the debris during the punching process.

[0037] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A double-station casting slag removal system, characterized in that: The machine comprises a frame, wherein a corresponding lower punching assembly and an upper punching assembly are arranged inside the frame, wherein the lower punching assembly comprises a placing table fixed on the frame, wherein a placing plate is arranged on the placing table, and a limiting column is arranged on the outer side of the placing plate; The upper punching and cutting assembly comprises an upper cylinder fixed on a frame, a cylinder mounting frame is fixedly mounted on the piston rod of the upper cylinder, a lifting plate is mounted on the bottom of the cylinder mounting frame, and an upper punching and cutting knife is arranged at the bottom of the lifting plate.

2. A double-station casting slag removal system according to claim 1, characterized in that: Both sides of the cylinder installation frame are movably connected with movable arms, and the tops of the movable arms are movably connected to the frame.

3. A double-station casting slag removal system according to claim 1, characterized in that: A pre-pressing cylinder is fixedly installed inside the cylinder installation frame, and a piston rod of the pre-pressing cylinder penetrates the lifting plate and is connected with the pre-pressing block.

4. A double-station casting slag removal system according to claim 1, characterized in that: A cylinder support block is arranged on one side of the placing table, a lower cylinder is fixedly installed on the top of the cylinder support block, and a lower punch cutter is fixedly installed on the piston rod of the lower cylinder.

5. A double-station casting slag removal system according to claim 4, characterized in that: One side of the cylinder support block is arranged as an inclined surface, both sides of the cylinder support block are arranged with inclined blocks, and a plurality of inclined plates are arranged on the frame.

6. A double-station casting slag removal system according to claim 1, characterized in that: The interior of the frame is a hollow structure and is provided with two moving carts.

7. A double-station casting slag removal system according to claim 1, characterized in that: A plurality of blowing nozzles are arranged on the frame corresponding to the lower punching assembly and the upper punching assembly.

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