Full-automatic four-head drilling machine

Through the design of a fully automatic four-head drilling machine, the use of a dual-row conveyor belt and a four-head laser module, combined with the side push and down pressure positioning mechanism, the problems of low drilling efficiency and drilling offset in the existing technology are solved, and efficient and precise processing effects are achieved.

CN222588433UActive Publication Date: 2025-03-11SHENZHEN INTE LASER TECH
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Patent Information

Application Number
CN202420391785.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-11
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

When the existing laser hole drilling technology deals with crystal strips with triangular cross-sections, it is inefficient and prone to hole drilling deviation.

Method used

A fully automatic four-head drilling machine is designed, using a dual-row alternately running conveyor belt and a four-head laser module, combined with a side push and down pressure positioning mechanism to ensure the stability and accuracy of the product during processing.

Benefits of technology

Through the fully automated processing process, the efficiency of drilling of crystal strips is significantly improved, the occurrence of drilling offset is reduced, and the need for efficient processing is met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The full-automatic four-head drilling machine comprises a supporting platform, a feeding mechanism, a laser drilling mechanism and a product positioning mechanism, the feeding mechanism comprises two rows of conveying belts which are arranged at the upper end of the supporting platform side by side and operate alternately, V-shaped limiting grooves are formed in the surfaces of the two rows of conveying belts, and the laser drilling mechanism is arranged on the supporting platform. The laser drilling mechanism comprises a four-head laser module and a translation mechanism, wherein the four-head laser module is fixed to the supporting platform and located above one end of the double-row conveying belt, and the translation mechanism can drive the four-head laser module to stretch across the double-row conveying belt to do reciprocating motion. The product positioning mechanism comprises a first side pushing positioning mechanism and a second side pushing positioning mechanism which are arranged at the upper end of the supporting platform and located on the two sides of the double-row conveying belt respectively. The punching device is simple in structure, and the punching efficiency of products can be greatly improved by arranging the double rows of conveying belts for alternate feeding and arranging the four-head laser module capable of translating.
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Description

Technical Field

[0001] The utility model relates to the field of laser drilling, in particular to a full-automatic four-head drilling machine. Background Art

[0002] The crystal bars in the crystal lamps need to be punched at the ends during the production process to play a connecting role during installation. Many crystal lamps are spliced ​​with crystal bars with a triangular cross-section. The existing methods of punching holes in the crystal bars with a triangular cross-section are either manual or laser. The efficiency of manual drilling is too low and few people use it at present. The existing laser drilling generally places the crystal bars on a conveyor belt and then uses a single laser head to punch holes in sequence. However, since the crystal bars are placed manually, the front and back positions and angles are difficult to control, and the drilling offset phenomenon is prone to occur. Moreover, the processing efficiency cannot meet the requirements when drilling holes in sequence with a single laser head. Utility Model Content

[0003] In order to solve the problem of low processing efficiency in the prior art, the utility model provides a fully automatic four-head drilling machine.

[0004] The utility model provides a fully automatic four-head drilling machine, including a supporting platform, a feeding mechanism, a laser drilling mechanism and a product positioning mechanism, the feeding mechanism includes double-row conveyor belts arranged in parallel at the upper end of the supporting platform and running alternately, the surfaces of the double-row conveyor belts are provided with V-shaped limit grooves, the laser drilling mechanism includes a four-head laser module fixed on the supporting platform and located above one end of the double-row conveyor belt and a translation mechanism capable of driving the four-head laser module to reciprocate across the double-row conveyor belt, the product positioning mechanism includes a first side-pushing positioning mechanism and a second side-pushing positioning mechanism arranged at the upper end of the supporting platform and respectively located on both sides of the double-row conveyor belt.

[0005] As a further improvement of the present invention, the product positioning mechanism further includes a first downward pressing positioning mechanism and a second downward pressing positioning mechanism respectively located above the double-row conveyor belts.

[0006] As a further improvement of the present invention, the double-row conveyor belt includes a first conveyor belt and a second conveyor belt. A dust extraction mechanism is provided between the first conveyor belt and the second conveyor belt and below the laser drilling mechanism. The dust extraction mechanism includes a dust extraction pipe. The dust extraction pipe is respectively provided with strip-shaped dust extraction holes corresponding to the first conveyor belt and the second conveyor belt.

[0007] As a further improvement of the present invention, the first side-push positioning mechanism includes a side-push support plate, a side-push driving mechanism fixed on the support platform and capable of driving the side-push support plate to move forward and backward, and four groups of side-push push rods fixed on the side-push support plate, each group of the side-push push rods includes three push rods, and the second side-push positioning mechanism has the same structure as the first side-push positioning mechanism.

[0008] As a further improvement of the present invention, the first downward pressing positioning mechanism includes a downward pressing support plate, a downward pressing driving mechanism fixed on the support platform and capable of driving the downward pressing support plate to move up and down, and four groups of downward pressing rods fixed on the downward pressing support plate, each group of the downward pressing rods includes three rods, and the second downward pressing positioning mechanism has the same structure as the first downward pressing positioning mechanism.

[0009] As a further improvement of the present invention, the first side-push positioning mechanism also includes a plurality of side-push guide rods disposed between the side-push support plate and the double-row conveyor belt for guiding the movement of the side-push support plate.

[0010] As a further improvement of the present invention, the first downward pressing positioning mechanism also includes a plurality of downward pressing guide rods disposed between the downward pressing support plate and the support platform for guiding the movement of the downward pressing support plate.

[0011] As a further improvement of the present invention, a slot detection sensor is respectively provided on both sides of the double-row conveyor belt.

[0012] As a further improvement of the utility model, the fully automatic four-head drilling machine also includes a feeding mechanism, which includes a cache table arranged on one side of the support platform and located below the conveying terminal of the double-row conveyor belt, and the cache table is provided with a feeding slope.

[0013] As a further improvement of the present invention, the unloading mechanism also includes a unloading connecting conveyor belt, the conveying starting end of the unloading connecting conveyor belt is located below the conveying terminal end of the double-row conveyor belt, and the conveying terminal end of the unloading connecting conveyor belt is connected to the upper end of the unloading slope of the cache table.

[0014] The beneficial effects of the utility model are as follows: the utility model has a simple structure, and can greatly improve the punching efficiency of the product by arranging a double-row conveyor belt for alternate feeding and a four-head laser module capable of translation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a fully automatic four-head drilling machine of the utility model;

[0016] Figure 2 It is a structural schematic diagram of a double-row conveyor belt of a fully automatic four-head drilling machine of the utility model;

[0017] Figure 3 This is a structural schematic diagram of a first side-pushing positioning mechanism of a fully automatic four-head drilling machine of the utility model;

[0018] Figure 4 The utility model is a structural schematic diagram of a first downward pressing positioning mechanism of a fully automatic four-head drilling machine.

[0019] Figure markings: 1-support platform; 2-double-row conveyor belt; 3-four-head laser module; 4-first side-push positioning mechanism; 5-first downward-pressing positioning mechanism; 6-buffer table; 7-unloading and connecting conveyor belt; 8-dust extraction mechanism; 21-V-shaped limiting groove; 41-side-push driving mechanism; 42-side-push supporting plate; 43-thrust rod; 44-side-push guide rod; 81-strip dust extraction hole. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be understood that if there are descriptions involving orientation, such as orientations or positional relationships indicated by up, down, front, back, left, and right, the orientation description may be based on the orientation or positional relationships shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0021] In the description of the utility model, if there is a description of quantity, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of first or second, it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0022] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0023] like Figures 1 to 4As shown, the utility model discloses a fully automatic four-head drilling machine, including a supporting platform 1, a feeding mechanism, a laser drilling mechanism and a product positioning mechanism, the feeding mechanism includes double-row conveyor belts 2 which are arranged in parallel at the upper end of the supporting platform 1 and run alternately, and the surfaces of the double-row conveyor belts 2 are provided with V-shaped limiting grooves 21 for limiting and fixing the products, the laser drilling mechanism includes a four-head laser module 3 fixed on the supporting platform 1 and located above one end of the double-row conveyor belt 2 and a translation mechanism capable of driving the four-head laser module 3 to reciprocate across the double-row conveyor belt 2, and the product positioning mechanism includes a first side-pushing positioning mechanism 4 and a second side-pushing positioning mechanism which are arranged on the upper end of the supporting platform 1 and are respectively located on both sides of the double-row conveyor belt 2.

[0024] During operation, the operator manually places the products to be processed in the V-shaped limit groove 21 at one end of the double-row conveyor belt 2, and then the double-row conveyor belt 2 conveys the processed products to the bottom of the laser drilling mechanism. At this time, the first side push positioning mechanism 4 and the second side push positioning mechanism will push the products from one side of the conveyor belt to the other side of the conveyor belt, thereby ensuring that the product processing position is consistent. Subsequently, the four-head laser module 3 of the laser drilling mechanism starts to perform laser drilling operations on the four groups of products on one of the conveyor belts. When the processing of this row of products is completed, the translation mechanism drives the four-head laser module 3 to translate to the top of another conveyor belt to perform laser drilling operations on the four groups of products on its conveyor belt. While this group of products is being processed, the other conveyor belt will transport the processed products to the front end, and then the unprocessed products wait for processing, thus forming alternating feeding processing, and its processing continuity is better. Moreover, the simultaneous processing by the four-head laser module 3 greatly improves the processing efficiency.

[0025] In the present invention, the product positioning mechanism further includes a first pressing positioning mechanism 5 and a second pressing positioning mechanism respectively located above the double-row conveyor belt 2. When working, after the first side-pushing positioning mechanism 4 and the second side-pushing positioning mechanism push the product sideways to position, the first pressing positioning mechanism 5 and the second pressing positioning mechanism can press the product to position it, thereby ensuring the processing stability of the product and further ensuring the processing accuracy.

[0026] In the present invention, the double-row conveyor belt 2 includes a first conveyor belt and a second conveyor belt, and a dust extraction mechanism 8 is provided between the first conveyor belt and the second conveyor belt and below the laser drilling mechanism. The dust extraction mechanism 8 includes a dust extraction pipe, and the dust extraction pipe is provided with strip dust extraction holes corresponding to the first conveyor belt and the second conveyor belt, respectively. By providing the dust extraction mechanism 8, the smoke and dust generated during laser drilling can be sucked and transported out through the dust extraction pipe, thereby improving the working environment of product processing and ensuring that the staff has a comfortable working environment.

[0027] In the present utility model, the first side-pushing positioning mechanism 4 includes a side-pushing support plate 42, a side-pushing driving mechanism 41 fixed on the support platform 1 and capable of driving the side-pushing support plate 42 to move forward and backward, and four groups of side-pushing ejector rods fixed on the side-pushing support plate 42, each group of the side-pushing ejector rods includes three ejector rods 43, and the second side-pushing positioning mechanism has the same structure as the first side-pushing positioning mechanism 4. The side-pushing driving mechanism 41 can be a cylinder mechanism or a linear motor module, which is used to drive the side-pushing support plate 42 to move forward and backward quickly, and each group of the four groups of side-pushing ejector rods includes three ejector rods 43, so that twelve products can be side-pushing positioned at the same time, ensuring the simultaneous processing of the four-head laser module 3, thereby ensuring the processing efficiency and processing accuracy.

[0028] In the utility model, the first downward pressing positioning mechanism 5 includes a downward pressing support plate, a downward pressing driving mechanism fixed on the support platform 1 and capable of driving the downward pressing support plate to move up and down, and four groups of downward pressing rods fixed on the downward pressing support plate, each group of the downward pressing rods includes three rods, and the second downward pressing positioning mechanism has the same structure as the first downward pressing positioning mechanism 5. The downward pressing driving mechanism can be a cylinder mechanism or a linear motor module, which is used to drive the downward pressing support plate to move up and down quickly. Each of the four groups of downward pressing rods includes three rods, so that twelve products can be pressed and positioned at the same time, ensuring the stable processing of the four-head laser module 3 at the same time. Of course, the first downward pressing positioning mechanism 5 can also be set by combining two groups, each group consisting of two groups of downward pressing rods, and its specific structure can be set according to actual conditions.

[0029] In the present invention, the first side-push positioning mechanism 4 also includes a plurality of side-push guide rods 44 provided between the side-push support plate 42 and the double-row conveyor belt 2 for guiding the movement of the side-push support plate 42, which are used for guiding the movement of the side-push support plate 42 to ensure the side-push stability.

[0030] In the present invention, the first downward pressing positioning mechanism 5 also includes a plurality of downward pressing guide rods provided between the downward pressing support plate and the support platform 1 for guiding the movement of the downward pressing support plate, so as to guide the movement of the downward pressing support plate and ensure the downward pressing stability.

[0031] In the utility model, a slot detection sensor is respectively provided on both sides of the double-row conveyor belt 2 for detecting the running condition of the conveyor belt. Once the conveyor belt is found to be offset, the operator can be prompted to perform position calibration, thereby ensuring the processing accuracy of the product.

[0032] In the utility model, the fully automatic four-head drilling machine also includes a unloading mechanism, which includes a buffer table 6 arranged on one side of the support platform 1 and located below the conveying terminal of the double-row conveyor belt 2. The buffer table 6 is provided with a unloading slope to prevent the product from falling directly into the receiving table and damaging the product.

[0033] In the present invention, the unloading mechanism further comprises an unloading connecting conveyor belt 7, the conveying start end of the unloading connecting conveyor belt 7 is located below the conveying terminal of the double-row conveyor belt 2, and the conveying terminal of the unloading connecting conveyor belt 7 is connected to the upper end of the unloading slope of the buffer station 6. It can facilitate the connection between the double-row conveyor belt 2 and the buffer station 6, and can also ensure that the products will not be piled up at the conveying terminal of the double-row conveyor belt 2.

[0034] The four-head laser module 3 in the utility model is four laser heads and each laser head can punch three products in sequence, so that four laser heads can punch twelve products. The four-head laser module 3 is an existing laser equipment, and its technology is very mature, so it will not be described here.

[0035] The utility model has a simple structure, and can greatly improve the punching efficiency of products by arranging double-row conveyor belts 2 for alternate feeding and four-head laser modules 3 capable of translation.

[0036] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A fully automatic four-head drilling machine, characterized in that: It includes a supporting platform, a feeding mechanism, a laser drilling mechanism and a product positioning mechanism. The feeding mechanism includes double-row conveyor belts which are arranged in parallel at the upper end of the supporting platform and run alternately, and the surfaces of the double-row conveyor belts are provided with V-shaped limit grooves. The laser drilling mechanism includes a four-head laser module fixed on the supporting platform and located above one end of the double-row conveyor belt and a translation mechanism capable of driving the four-head laser module to reciprocate across the double-row conveyor belt. The product positioning mechanism includes a first side-pushing positioning mechanism and a second side-pushing positioning mechanism which are arranged at the upper end of the supporting platform and respectively located on both sides of the double-row conveyor belt.

2. The fully automatic four-head drilling machine according to claim 1 is characterized in that: The product positioning mechanism also includes a first downward pressing positioning mechanism and a second downward pressing positioning mechanism respectively located above the double-row conveyor belts.

3. The fully automatic four-head drilling machine according to claim 1 is characterized in that: The double-row conveyor belt includes a first conveyor belt and a second conveyor belt. A dust extraction mechanism is provided between the first conveyor belt and the second conveyor belt and below the laser drilling mechanism. The dust extraction mechanism includes a dust extraction pipe. The dust extraction pipe is respectively provided with strip-shaped dust extraction holes corresponding to the first conveyor belt and the second conveyor belt.

4. The fully automatic four-head drilling machine according to claim 1 is characterized in that: The first side-push positioning mechanism includes a side-push support plate, a side-push driving mechanism fixed on the support platform and capable of driving the side-push support plate to move forward and backward, and four groups of side-push push rods fixed on the side-push support plate, each group of the side-push push rods includes three push rods, and the second side-push positioning mechanism has the same structure as the first side-push positioning mechanism.

5. The fully automatic four-head drilling machine according to claim 2 is characterized in that: The first downward pressing positioning mechanism includes a downward pressing support plate, a downward pressing driving mechanism fixed on the support platform and capable of driving the downward pressing support plate to move up and down, and four groups of downward pressing rods fixed on the downward pressing support plate, each group of downward pressing rods includes three rods, and the second downward pressing positioning mechanism has the same structure as the first downward pressing positioning mechanism.

6. The fully automatic four-head drilling machine according to claim 4 is characterized in that: The first side-pushing positioning mechanism also includes a plurality of side-pushing guide rods disposed between the side-pushing support plate and the double-row conveyor belt for guiding the movement of the side-pushing support plate.

7. The fully automatic four-head drilling machine according to claim 5, characterized in that: The first downward pressing positioning mechanism also includes a plurality of downward pressing guide rods disposed between the downward pressing support plate and the support platform and used for guiding the movement of the downward pressing support plate.

8. The fully automatic four-head drilling machine according to claim 1 is characterized in that: A slot detection sensor is also provided on both sides of the double-row conveyor belt.

9. The fully automatic four-head drilling machine according to claim 1, characterized in that: The fully automatic four-head drilling machine also includes a material unloading mechanism, which includes a buffer table arranged on one side of the support platform and located below the conveying terminal of the double-row conveyor belt, and the buffer table is provided with a material unloading inclined surface.

10. The fully automatic four-head drilling machine according to claim 9, characterized in that: The unloading mechanism also includes an unloading connecting conveyor belt, the conveying starting end of the unloading connecting conveyor belt is located below the conveying terminal end of the double-row conveyor belt, and the conveying terminal end of the unloading connecting conveyor belt is connected to the upper end of the unloading slope of the cache table.