Automatic stainless steel welding frame

By designing a stainless steel automatic welding frame with rotary welding mechanism and blowing mechanism, the problems of low automation and high cost in the prior art are solved, and an efficient and automated welding process is achieved, and product quality and production efficiency are improved.

CN222588593UActive Publication Date: 2025-03-11广西南职资产经营有限公司
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Patent Information

Application Number
CN202421316846.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-11
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing stainless steel automatic welding technology has low degree of automation, high cost, and the welding joints are not firm or transitional welding, which affects the product yield rate.

Method used

A stainless steel automatic welding frame is designed, using a rotary welding mechanism and a blowing mechanism to realize a fully automated welding process, including automatic rotary welding angle, automatic welding and automatic blowing.

Benefits of technology

It improves the degree of automation, reduces production costs, ensures the stability and good quality of solder joints, and significantly improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of assembly machinery, and particularly relates to an automatic stainless steel welding frame, which solves the problems of low automation degree and high cost in the prior art, and comprises a fixed base, a rotary welding mechanism and an air blowing mechanism are respectively mounted on the fixed base, and one side of the fixed base is fixedly connected with a buffer base through a screw. The fixed base is fixedly connected with an air blowing base through screws, the rotary welding mechanism comprises a rotatable jig base, a jig is placed on the top of the jig base, and through the arrangement of the structures such as the rotary welding mechanism and the air blowing base, full automation is adopted, the welding efficiency is improved, and the welding quality is improved. After an operator only needs to set relevant technical parameters, automatic rotating of the welding angle, automatic welding, automatic rotating of the blowing rotating arm and automatic blowing can be achieved, undifferentiated matching use with an assembly machine is achieved, the automation degree is high, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly machinery, in particular to a stainless steel automatic welding frame. Background Art

[0002] At present, laser automatic welding is often required in the automatic assembly process of stainless steel mechanical parts. Due to the small, precise and thin parts, there are problems such as loose welds, over-welding and black welds during the welding process. The product yield is low, resulting in a low degree of automation.

[0003] The authorization announcement number in the prior art is: CN211680664U, and the name is a stainless steel automatic welding positioning mechanism, which is mainly composed of components such as a workbench, a fixed box, a welding port and a positioning mechanism. A fixed box is fixedly installed on the workbench, and the upper end surface of the fixed box is provided with a welding port for welding operations. Above the workbench, positioning mechanisms are symmetrically installed on the left and right sides. The main function of these positioning mechanisms is to accurately position the stainless steel before welding to ensure that it is in the correct welding position. In order to achieve precise positioning, the positioning mechanism adopts key components such as a guide rod, a first bevel gear and a pressure plate. The synergistic effect of these components enables the stainless steel to remain stable during the automatic welding process and is not prone to offset. This patent effectively solves the problem of easy offset of the fixture during automatic welding of stainless steel in the prior art, thereby avoiding the occurrence of stainless steel positioning welding errors and greatly improving the welding quality of stainless steel. However, this patent requires manual fixed welding and has a low degree of automation.

[0004] The application publication number in the prior art is: CN116329712A, and the name is a stainless steel welded pipe automatic processing equipment and method. The core part of the argon arc welding pipe automatic welding machine, in addition to its welding function, also adds a rotating mechanism for more flexibly adjusting the welding angle and direction, making the welding process smoother and more efficient. The patent is also equipped with a sealing mechanism. Before welding, the seal will move to the side close to each other, thereby automatically sealing the front and back sides of the stainless steel welded pipe. In addition, by fixing the sealing frame and rotating the sealing frame, the patent can also effectively seal the gap between the stainless steel welded pipe and the machine cover and the argon arc welding pipe automatic welding machine. This design enables the stainless steel welded pipe to automatically complete the sealing work before welding begins, without the need for additional manual sealing operations, which not only greatly saves time and improves welding efficiency, but also effectively prevents gas leakage during welding, thereby ensuring welding quality. However, this patent has the same problem as the above-mentioned patent. Although the sealing is better, the degree of automation is low. Utility Model Content

[0005] The utility model aims to provide a stainless steel automatic welding frame, which solves the problems of low automation and high cost.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stainless steel automatic welding frame, comprising a fixed base, on which a rotary welding mechanism and a blowing mechanism are respectively installed, one side of the fixed base is fixedly connected to a buffer base by screws, and the upper part of the fixed base is fixedly connected to a blowing base by screws.

[0007] Preferably, the rotary welding mechanism comprises a rotatable jig base, a jig is placed on the top of the jig base, a product is fixed on the jig, a positioning card and a positioning cylinder are arranged on the top of the jig, and there is only a 45-degree rotating cylinder at the bottom of the jig base.

[0008] Preferably, the blowing mechanism comprises a double-hole blowing nozzle, a 90-degree rotating arm for fixing the double-hole blowing nozzle, and a blowing push cylinder.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] 1. The utility model adopts full automation through the arrangement of structures such as a rotary welding mechanism and a blowing base. The operator only needs to set relevant technical parameters to realize automatic rotary welding angle, automatic welding, automatic rotary blowing arm and automatic blowing, so that it can be used in conjunction with the assembly machine without any difference, has a high degree of automation, and improves work efficiency.

[0011] 2. The utility model has accurate and fast assembly through the arrangement of the fixture base and the blowing mechanism, the welding points do not turn black and remain good for a long time, which can greatly improve the production efficiency and the quality rate of the products and reduce the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the right side structure of the utility model;

[0013] Figure 2 It is a front structural schematic diagram of the utility model;

[0014] Figure 3 It is a schematic diagram of the left structure of the utility model;

[0015] Figure 4 This is a front structural schematic diagram of the utility model from another viewing angle.

[0016] In the figure: 1. Fixed base; 11. Buffer base; 12. Positioning base; 13. Blowing base; 2. Blowing mechanism; 21. Double-hole blowing nozzle; 22. 90-degree rotating arm; 23. Blowing cylinder; 3. Rotating welding mechanism; 31. Positioning cylinder; 32. Jig base; 33. Jig; 34. Product; 35. 45-degree rotating cylinder; 36. Positioning card. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4 A stainless steel automatic welding frame comprises a fixed base 1, on which a rotary welding mechanism 3 and a blowing mechanism 2 are respectively installed, one side of the fixed base 1 is fixedly connected with a buffer base 11 by screws, and the upper part of the fixed base 1 is fixedly connected with a blowing base 13 by screws. Through the arrangement of structures such as the rotary welding mechanism 3 and the blowing base 13, the utility model adopts full automation. The operator only needs to set the relevant technical parameters to realize automatic rotary welding angle, automatic welding, automatic rotary blowing rotating arm and automatic blowing, so as to realize the same matching use with the assembly machine, with a high degree of automation and improved work efficiency.

[0019] See also Figure 1-4 The rotary welding mechanism includes a rotatable jig base 32, a jig 33 is placed on the top of the jig base 32, a product 34 is fixed on the jig 33, a positioning card 36 and a positioning cylinder 31 are arranged on the top of the jig 33, and a 45-degree rotating cylinder 35 is arranged at the bottom of the jig base 32. Through the arrangement of the jig base 32 and the blowing mechanism 2 and other structures, the assembly of the utility model is accurate and fast, the welding points are not blackened, and the welding points are kept in good condition for a long time, which can greatly improve the production efficiency and the quality rate of the products and reduce the production cost.

[0020] See also Figure 1-4 The blowing mechanism includes a double-hole blowing nozzle 21, a 90-degree rotating arm 22 for fixing the double-hole blowing nozzle 21, and a blowing pushing cylinder 23.

[0021] The specific implementation process of the utility model is as follows: This stainless steel automatic welding frame is a key component in the automatic production line equipment, and needs to be used together with other components in the equipment to complete the automatic welding process. For example, the front and rear ends of the automatic welding frame need to add a conveying manipulator and a laser head for welding, etc. However, the structures such as the mechanical conveying hand are all existing technologies, so they will not be repeated;

[0022] Step 1: The 45-degree rotating cylinder 35 on the supporting base 12 is reset, the fixture base 32 returns to a horizontal state, and the double-hole blowing nozzle 21 is placed in a striking state to prepare for placing the fixture 33, and then the product 34 is placed inside the fixture 33;

[0023] Step 2: The front-end mechanical arm places the jig 33, which has already installed the product 34 in the previous station, on the jig base 32, and the positioning clamp 36 clamps the jig, and then the 45-degree rotating cylinder 35 is actuated to rotate the rotary welding mechanism 3 45 degrees;

[0024] Step 3: After the fixture is rotated into place, the air blow drives the cylinder 23 to move, driving the 90-degree rotating arm 22 to rotate 90 degrees, driving the double-hole air blowing nozzle 21 to approach the product 34 of the fixture 33 and align with the welding point on the product;

[0025] Step 4: When the matching assembly equipment system starts laser welding, the double-hole air blowing nozzle 21 sprays air until the laser welding is completed. After the delayed jet, the air blowing pushes the cylinder 23 to move again, and the double-hole air blowing nozzle 21 is reset. At the same time, the 45-degree rotating cylinder 35 is reset, and the rotary welding mechanism 3 returns to the horizontal head state, and the product 34 and the fixture 33 are sent away through the rear-end mechanical arm. At this point, the entire welding process has been completed, and then the next cycle is automatically carried out. The utility model is used in conjunction with the assembly equipment, and the operation is simple. After setting the parameters once, the equipment is started, and each mechanism automatically works each component, automatically completing the process of placing products, welding products, and conveying products. After completion, the next cycle is automatically carried out; the utility model adopts full automation, and the operator only needs to set the relevant technical parameters to realize automatic rotation welding angle, automatic welding, automatic rotation air blowing rotating arm and automatic blowing, so as to achieve the same matching use with the assembly machine, with a high degree of automation and improved production efficiency.

[0026] Furthermore, the assembly of the utility model is accurate and fast, the welding points do not turn black, and the welding points remain good for a long time, which can greatly improve production efficiency and product quality rate, reduce production costs, and the utility model has a wide range of applications and can be used in similar automated welding automated production lines.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stainless steel automatic welding frame, comprising a fixed base (1), characterized in that: The fixed base (1) is respectively mounted with a rotary welding mechanism (3) and a blowing mechanism (2); one side of the fixed base (1) is fixedly connected to a buffer base (11) by means of screws; and the upper side of the fixed base (1) is fixedly connected to a blowing base (13) by means of screws.

2. The stainless steel automatic welding frame according to claim 1, characterized in that: The rotary welding mechanism comprises a rotatable jig base (32), a jig (33) is placed on the top of the jig base (32), a product (34) is fixed on the jig (33), a positioning card (36) and a positioning cylinder (31) are arranged on the top of the jig (33), and a 45-degree rotating cylinder (35) is arranged at the bottom of the jig base (32).

3. The stainless steel automatic welding frame according to claim 1, characterized in that: The blowing mechanism comprises a double-hole blowing nozzle (21), a 90-degree rotating arm (22) for fixing the double-hole blowing nozzle (21), and a blowing pushing cylinder (23).

Citation Information

Patent Citations

  • Automatic machining equipment and method for stainless steel welded pipe

    CN116329712A

  • Automatic stainless steel welding positioning mechanism

    CN211680664U