Online deburring device for metal-based composite material

By designing an online deburring device for metal-based composite materials, and using transmission components and lifting and adjustment components to automatically deburn, the problems of artificial deburring efficiency and unstable quality in the prior art are solved, and efficient and unified deburring effect is achieved, and product quality is improved.

CN222589114UActive Publication Date: 2025-03-11HUBEI DAYING COMPOSITE MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420816395.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-11
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

After the production of metal-based composite workpieces is completed, the surface and periphery of burrs and chamfers are prone to problems such as burrs and chamfers. The existing technology mainly relies on manual hair removal, which is inefficient and is affected by human factors, affecting the surface quality.

Method used

A metal-based composite material online deburring device is designed, including a processing table, a transmission assembly and a lifting adjustment assembly. The grinder is driven to slide radially within the stroke range of the second threaded screw through the first drive motor to automatically deburn the workpiece.

Benefits of technology

It achieves high efficiency of hair removal, saves manpower, and is not affected by human resources, ensuring the unified quality of hair removal and improving the overall quality of the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222589114U_ABST
    Figure CN222589114U_ABST
Patent Text Reader

Abstract

The utility model discloses an online deburring device for a metal matrix composite material, which belongs to the technical field of metal matrix composite material processing and comprises a processing table, and a transmission component and a lifting adjusting component are assembled on the upper end face of the processing table. The online deburring device for the metal matrix composite has the advantages of being high in deburring efficiency, saving manpower and improving the overall quality of products, the guide rod air cylinder is controlled to drive the positioning head to position a workpiece, the second driving motor is controlled to enable the workpiece to rotate, and the deburring efficiency is improved. The polishing machine is driven by controlling the arranged first driving motor to dehairing a workpiece at the lower end, the lifting adjusting assembly is driven to move by rotating the arranged rotating disc handle, the position of the polishing machine is adjusted, finally dehairing operation is completed, and compared with manual dehairing, the whole device saves more manpower, and the working efficiency is improved. Meanwhile, the influence of human factors is avoided, rapid unhairing can be carried out, manpower is saved, the unhairing quality is uniform, and the overall quality of products is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of metal-based composite material processing, and in particular relates to an online deburring device for metal-based composite materials. Background Art

[0002] Metal matrix composites are composite materials consisting of a metal matrix and non-metallic reinforcements, formed by combining the superior properties of metals (such as high strength, thermal conductivity and electrical conductivity) with the characteristics of non-metallic materials (such as light weight, corrosion resistance and high temperature performance). This combination gives metal matrix composites comprehensive performance advantages, including high strength, light weight, wear resistance, corrosion resistance and high temperature performance. Metal matrix composites are widely used in many fields such as aerospace, automotive industry, and energy, and can meet complex engineering needs and improve product performance.

[0003] After the production of metal matrix composite workpieces, burrs and chamfers are prone to appear on the surface and periphery. Currently, most deburring processes on the market are performed manually using tools such as files, sandpaper and grinders to remove burrs. However, this method consumes a lot of manpower and is inefficient. At the same time, manual deburring is affected by manpower, and it is difficult to control the strength of the hand, which easily affects the surface quality of the workpiece. Therefore, an online deburring device for metal matrix composite materials is proposed to solve the above problems. Utility Model Content

[0004] In view of one or more of the above defects or improvement needs in the prior art, the utility model provides an online deburring device for metal-based composite materials, which has the advantages of high deburring efficiency, labor saving, and improved overall product quality.

[0005] To achieve the above-mentioned purpose, the utility model provides an online deburring device for metal-based composite materials, comprising a processing table;

[0006] The upper surface of the processing table is equipped with a transmission component and a lifting and adjusting component, and the lifting and adjusting component is assembled on the upper end of the transmission component;

[0007] The lifting and adjusting assembly includes a screw seat, the upper end surface of the screw seat is equipped with a first driving motor, the output end of the first driving motor is connected to a second threaded screw and the second threaded screw passes through the upper end of the screw seat, the second threaded screw is vertically arranged and has a sliding block for external meshing and sliding, a positioning block is installed on the outside of the sliding block, a mounting block is installed on one side of the positioning block, and a grinder is installed on the mounting block.

[0008] As a further improvement of the present invention, the transmission assembly includes a second support frame mounted on the upper end surface of the processing table, the upper end of the second support frame has a rectangular cavity and a first threaded screw is penetrated through the rectangular cavity, and two first slide rails are also installed in the rectangular cavity of the second support frame, the two first slide rails are arranged in parallel and are located on both sides of the first threaded screw, a slider is provided on the outside of the first threaded screw for meshing and sliding, and an engaging block is provided on the two first slide rails for engaging and sliding, and the two engaging blocks and one slider are connected to the lower end of the screw seat.

[0009] As a further improvement of the present invention, the upper end surface of the processing table is equipped with a first support frame, the first support frame has a rectangular cavity and a second drive motor is installed in the cavity, the output end of the second drive motor is equipped with a connecting rod and one end of the connecting rod passes through the upper end surface of the first support frame and is equipped with a positioning seat.

[0010] As a further improvement of the present invention, a mounting frame is installed on one side of the upper end surface of the first support frame, and a guide rod cylinder is installed on the upper end surface of the mounting frame. The output end of the guide rod cylinder is equipped with a cylinder guide rod and one end of the cylinder guide rod passes through the upper end surface of the mounting frame and is equipped with a deep groove ball bearing, and a positioning head is installed on the lower end surface of the deep groove ball bearing and the positioning head corresponds to the positioning seat.

[0011] As a further improvement of the utility model, one end of the first threaded screw is equipped with a turntable handle.

[0012] As a further improvement of the utility model, two second slide rails are installed on one side of the screw seat, and two grooves are provided on one side of the positioning block and are slidably connected with the two second slide rails through the two grooves.

[0013] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:

[0014] The utility model discloses an online deburring device for metal-based composite materials, which places a workpiece on the upper end of a positioning seat, controls a guide rod cylinder to drive a positioning head to position the workpiece, controls a second driving motor to rotate the workpiece, cooperates with components in a transmission assembly and a lifting and adjusting assembly, controls a first driving motor to drive a grinder to slide radially within the stroke range of a second threaded screw, and deburrs the workpiece at the lower end, drives the lifting and adjusting assembly to move by rotating a turntable handle, and adjusts the position of the grinder to finally complete the deburring operation. The device as a whole saves more manpower than manual deburring, and is not affected by human factors, can perform quick deburring, saves manpower, and has uniform deburring quality, thereby improving the overall quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall installation structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the transmission component and the lifting and adjusting component of the utility model;

[0018] Figure 4 This is a schematic diagram of the installation structure of the lifting and adjusting component of the utility model.

[0019] In all the drawings, the same figure marks represent the same technical features, specifically: 1. processing table; 11. first support frame; 2. transmission assembly; 20. second support frame; 21. first threaded screw; 211. turntable handle; 22. first slide rail; 3. lifting adjustment assembly; 30. screw seat; 31. first drive motor; 32. second threaded screw; 33. sliding block; 34. positioning block; 341. second slide rail; 35. mounting block; 36. grinder; 37. slider; 38. fitting block; 4. second drive motor; 41. positioning seat; 5. mounting frame; 51. guide rod cylinder; 52. deep groove ball bearing; 53. positioning head. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example

[0022] Depend on Figure 1-4 Provided is an online deburring device for metal-based composite materials, comprising a processing table 1;

[0023] The upper end surface of the processing table 1 is equipped with a transmission component 2 and a lifting and adjusting component 3, and the lifting and adjusting component 3 is assembled on the upper end of the transmission component 2;

[0024] The lifting and lowering adjustment component 3 includes a screw seat 30, and a first driving motor 31 is installed on the upper end surface of the screw seat 30. The output end of the first driving motor 31 is connected to a second threaded screw 32, and the second threaded screw 32 passes through the upper end of the screw seat 30. The second threaded screw 32 is vertically arranged and has a sliding block 33 for external meshing and sliding. A positioning block 34 is installed on the outside of the sliding block 33, and a mounting block 35 is installed on one side of the positioning block 34, and a grinder 36 is installed on the mounting block 35.

[0025] In this embodiment, the workpiece is placed on the upper end of the positioning seat 41, the positioning head 53 is driven to position the workpiece by controlling the guide rod cylinder 51, the workpiece is rotated by controlling the second drive motor 4, and the components in the transmission assembly 2 and the lifting and adjusting assembly 3 cooperate with each other, and the first drive motor 31 is controlled to drive the grinder 36 to slide radially within the stroke range of the second threaded screw 32, and the workpiece at the lower end is deburred, and the lifting and adjusting assembly 3 is driven to move by rotating the turntable handle 211, and the position of the grinder 36 is adjusted to finally complete the deburring operation. The device as a whole saves more manpower than manual deburring, and is not affected by human factors. It can perform quick deburring, save manpower, and the deburring quality is uniform, thereby improving the overall quality of the product.

[0026] Specifically, refer to Figure 1-3 The transmission assembly 2 includes a second support frame 20 assembled on the upper end surface of the processing table 1. The upper end of the second support frame 20 has a rectangular cavity and a first threaded screw 21 is penetrated in the rectangular cavity. Two first slide rails 22 are also assembled in the rectangular cavity of the second support frame 20. The two first slide rails 22 are arranged in parallel and are located on both sides of the first threaded screw 21. A slider 37 is meshed and slidably provided on the outside of the first threaded screw 21. An engaging block 38 is embedded and slidably provided on the two first slide rails 22. The two embedding blocks 38 and a slider 37 are connected to the lower end of the screw seat 30.

[0027] In this embodiment, the user holds the turntable handle 211 and rotates it to drive the first threaded screw 21 connected to the turntable handle 211. When the first threaded screw 21 rotates, the engaging block 38 slidably mounted on the outside of the first threaded screw 21 can slide within the travel range of the first threaded screw 21. At the same time, through the cooperation between the two engaged blocks 38 and the two first slide rails 22, the user can finally adjust the position of the lifting and adjusting assembly 3, so as to better perform deburring operations on the workpiece.

[0028] Specifically, refer to Figure 1-2 A first support frame 11 is mounted on the upper end surface of the processing table 1. The first support frame 11 has a rectangular cavity and a second drive motor 4 is mounted in the cavity. A connecting rod is mounted on the output end of the second drive motor 4, and one end of the connecting rod passes through the upper end surface of the first support frame 11 and is mounted with a positioning seat 41. A mounting frame 5 is mounted on one side of the upper end surface of the first support frame 11. A guide rod cylinder 51 is mounted on the upper end surface of the mounting frame 5. A cylinder guide rod is mounted on the output end of the guide rod cylinder 51, and one end of the cylinder guide rod passes through the upper end surface of the mounting frame 5 and is mounted with a deep groove ball bearing 52. A positioning head 53 is mounted on the lower end surface of the deep groove ball bearing 52, and the positioning head 53 corresponds to the positioning seat 41.

[0029] In this embodiment, the user places the workpiece to be processed on the upper end of the positioning seat 41, and starts the guide rod cylinder 51, so that the guide rod cylinder 51 drives the guide rod at the output end to extend downward, and drives the positioning head 53 so that the positioning head 53 positions the workpiece, and then starts the second drive motor 4, so that the second drive motor 4 drives the connecting rod at the output end to rotate, and at the same time, through the deep groove ball bearing 52, when the second drive motor 4 drives the positioning seat 41 to rotate, the positioned workpiece is not affected and can be rotated while being positioned.

[0030] Specifically, refer to Figure 2-3 One end of the first threaded screw 21 is equipped with a turntable handle 211.

[0031] In this embodiment, a turntable handle 211 is installed at one end of the first threaded screw 21. Through the turntable handle 211, the user can adjust and rotate the first threaded screw 21 more easily, which is more convenient.

[0032] Specifically, refer to Figure 4 One side of the screw seat 30 is equipped with two second slide rails 341, and one side of the positioning block 34 is provided with two grooves and is slidably connected with the two second slide rails 341 through the two grooves.

[0033] In this embodiment, the two second slide rails 341 are provided to limit the positioning block 34 , so that the positioning block 34 can be more stable when moving, thereby improving the overall stability of the device.

[0034] The utility model of the metal matrix composite material online deburring device:

[0035] Step 1: In actual use, the user first connects the first drive motor 31 and the second drive motor 4 to an external power source, connects the guide rod cylinder 51 to an external air source and gives the cylinder an output value, then places the workpiece to be processed on the upper end of the positioning seat 41, starts the guide rod cylinder 51, so that the guide rod cylinder 51 drives the guide rod at the output end to extend downward, and drives the positioning head 53 so that the positioning head 53 positions the workpiece, then starts the second drive motor 4, so that the second drive motor 4 drives the connecting rod at the output end to rotate, and at the same time, through the deep groove ball bearing 52, when the second drive motor 4 drives the positioning seat 41 to rotate, the positioned workpiece is not affected and can be rotated while being positioned;

[0036] Step 2: When the workpiece is positioned, the first drive motor 31 is controlled so that the first drive motor 31 drives the second threaded screw 32 connected to the output end to rotate. The second threaded screw 32 is provided with a sliding block 33 for external meshing and sliding. When the second threaded screw 32 rotates, the sliding block 33 drives the positioning block 34 installed on one side to slide radially within the stroke range of the second threaded screw 32, and drives the grinder 36 installed on one side, so that the grinder 36 moves downward to a suitable position and performs a deburring operation on the workpiece.

[0037] Step 3: The user holds the turntable handle 211 and rotates it to drive the first threaded screw 21 connected to the turntable handle 211. When the first threaded screw 21 rotates, the engaging block 38 slidably mounted on the outside of the first threaded screw 21 can slide within the travel range of the first threaded screw 21. At the same time, through the cooperation between the two engaged blocks 38 and the two first slide rails 22, the user can finally adjust the position of the lifting and adjusting component 3 to better deburr the workpiece. When deburring is completed, the guide rod cylinder 51 is controlled to move the positioning head 53 upward and cancel the positioning of the workpiece. Then, the workpiece after deburring is removed. The above operation can be repeated to continue deburring the workpiece.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An online deburring device for metal matrix composite materials, comprising a processing table (1), characterized in that: The upper end surface of the processing table (1) is equipped with a transmission component (2) and a lifting and adjusting component (3), and the lifting and adjusting component (3) is assembled on the upper end of the transmission component (2); The lifting and lowering adjustment component (3) comprises a screw seat (30), the upper end surface of the screw seat (30) is equipped with a first driving motor (31), the output end of the first driving motor (31) is connected with a second threaded screw (32), and the second threaded screw (32) passes through the upper end of the screw seat (30), the second threaded screw (32) is vertically arranged and has a sliding block (33) on the outside for meshing and sliding, the sliding block (33) is equipped with a positioning block (34) on the outside, the positioning block (34) is equipped with a mounting block (35) on one side, and the mounting block (35) is equipped with a grinder (36).

2. The on-line deburring device for metal matrix composite materials according to claim 1, characterized in that: The transmission assembly (2) comprises a second support frame (20) mounted on the upper end surface of the processing table (1), the upper end of the second support frame (20) having a rectangular cavity and a first threaded screw (21) passing through the rectangular cavity, and two first slide rails (22) are also mounted in the rectangular cavity of the second support frame (20), the two first slide rails (22) are arranged in parallel and are located on both sides of the first threaded screw (21), a slider (37) is provided on the outside of the first threaded screw (21) for meshing and sliding, and an engaging block (38) is provided on the two first slide rails (22) for meshing and sliding, and the two engaging blocks (38) and one slider (37) are connected to the lower end of the screw seat (30).

3. The on-line deburring device for metal matrix composite materials according to claim 1, characterized in that: The upper end surface of the processing table (1) is equipped with a first support frame (11), the first support frame (11) has a rectangular cavity and a second drive motor (4) is installed in the cavity, and the output end of the second drive motor (4) is equipped with a connecting rod, and one end of the connecting rod passes through the upper end surface of the first support frame (11) and is equipped with a positioning seat (41).

4. The on-line deburring device for metal matrix composite materials according to claim 3, characterized in that: A mounting frame (5) is mounted on one side of the upper end surface of the first support frame (11), a guide rod cylinder (51) is mounted on the upper end surface of the mounting frame (5), a cylinder guide rod is mounted on the output end of the guide rod cylinder (51), one end of the cylinder guide rod passes through the upper end surface of the mounting frame (5) and is mounted on a deep groove ball bearing (52), a positioning head (53) is mounted on the lower end surface of the deep groove ball bearing (52), and the positioning head (53) corresponds to the positioning seat (41).

5. The on-line deburring device for metal matrix composite materials according to claim 2, characterized in that: One end of the first threaded screw rod (21) is equipped with a turntable handle (211).

6. The on-line deburring device for metal matrix composite materials according to claim 1, characterized in that: One side of the screw rod seat (30) is equipped with two second slide rails (341), and one side of the positioning block (34) is provided with two grooves and is slidably connected with the two second slide rails (341) through the two grooves.