Polishing device for glass fiber reinforced plastic slot wedge stay

By designing an automated grinding device for fiberglass wedge braces, the fiberglass wedge profiles are fixed and clamped by a driving mechanism, and automated grinding is performed through a grinding disc, the problems of manual grinding and uneven quality in the prior art are solved, and the grinding efficiency and uniformity are improved.

CN222589161UActive Publication Date: 2025-03-11JIAXING JIANCHENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202420535140.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-03-11
Estimated Expiration
2034-03-19

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Abstract

The utility model discloses a polishing device for a glass fiber reinforced plastic slot wedge strut. The polishing device comprises a machine table, a polishing mechanism, a horizontal moving mechanism, a lifting mechanism and a material fixing mechanism. The horizontal moving mechanism is installed on the machine table and drives the grinding mechanism to move in the X-axis direction and the Y-axis direction; the lifting mechanism is mounted on the horizontal moving mechanism and drives the grinding mechanism to vertically lift; the grinding mechanism comprises a grinding disc which is horizontally and rotatably mounted on the lifting mechanism, the lower surface of the grinding disc is a frosted surface, and the grinding disc is driven by a first rotating motor to rotate; the material fixing mechanism is installed on the machine table and located below the grinding disc and comprises a material plate, two parallel clamping strips are installed on the material plate in a sliding mode, the two clamping strips are driven by a driving mechanism to synchronously and symmetrically move, and the material plate is fixedly provided with a stopping strip located in the direction of one ends of the two clamping strips; the length direction of the stopping strip is perpendicular to the length direction of the clamping strip, manual operation is replaced, convenience and rapidness are achieved, and the grinding uniformity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing slot wedge braces, in particular to a grinding device for glass fiber reinforced plastic slot wedge braces. Background Art

[0002] Slot wedges are usually used in transformer production to form ventilation and heat dissipation channels in the transformer. Slot wedges are generally called strip-shaped, and their cross-sectional shape is rectangular. The slot wedges are inserted during production and pulled out after completion, leaving a through hole in the transformer. In order to be able to pull out the slot wedges smoothly, the surface of the slot wedges is often required to be smooth, so the surface of the slot wedges needs to be polished before use.

[0003] In the prior art, the grinding of the slot wedge support strips is usually performed by manual grinding with sandpaper. The slot wedge support strips are simply laid flat on the workbench, and there is no corresponding slot wedge support strip fixing and limiting device, which causes the slot wedge support strips to easily move, thereby affecting the grinding quality. On the other hand, during manual grinding, factors such as the friction angle, force and grinding speed between the sandpaper and the slot wedge support strips are only controlled by human operating experience. It is common that the grinding quality is uneven or the release agent is not completely removed. In addition, manual grinding operations are not only labor-intensive and inefficient, but also easily cause operator scratches or the slot wedge support strips to be scrapped. Utility Model Content

[0004] In order to solve the above-mentioned deficiencies in the prior art, the utility model provides a grinding device for a glass fiber reinforced plastic groove wedge support strip.

[0005] In order to achieve the above technical effects, the utility model adopts the following scheme:

[0006] A grinding device for a glass fiber reinforced plastic groove wedge support strip, comprising a machine platform, a grinding mechanism, a horizontal moving mechanism, a lifting mechanism and a material fixing mechanism;

[0007] The horizontal moving mechanism is installed on the machine platform and drives the grinding mechanism to move in the X-axis and Y-axis directions;

[0008] The lifting mechanism is installed on the horizontal moving mechanism and drives the grinding mechanism to lift vertically;

[0009] The grinding mechanism comprises a grinding disc which is horizontally rotatably mounted on the lifting mechanism, the lower surface of the grinding disc is a frosted surface, and the grinding disc is driven to rotate by a first rotating motor;

[0010] The material fixing mechanism is installed on the machine platform and located below the grinding disc, and includes a material plate, on which two parallel clamping strips are slidably installed. The two clamping strips are driven by a driving mechanism to move synchronously and symmetrically. The material plate is fixed with a stopper strip located at one end of the two clamping strips, and the length direction of the stopper strip is perpendicular to the length direction of the clamping strip.

[0011] A preferred technical solution, the driving mechanism includes a rack, a driving gear and a second rotating motor, the material plate is installed on the machine table through a bracket, there is a gap between the material plate and the machine table, a rotating driving gear is provided under the material plate, the driving gear is driven to rotate by the second rotating motor installed on the machine table, the driving gear is located at the midpoint of the line connecting the two clamping strips, two racks arranged parallel to the moving direction of the clamping strips are meshed and connected on both sides of the driving gear, the two racks are respectively fixedly connected to the two clamping strips through connecting blocks, and the material plate is penetrated by a strip-shaped through hole for the connecting block to pass and move.

[0012] According to a preferred technical solution, the clamping strip is connected to a guide structure, which includes a guide groove opened at the upper end of the material plate, the length direction of the guide groove is arranged along the moving direction of the clamping strip, and a guide slider matching the guide groove is opened at the lower end of the clamping strip, and the guide slider is embedded in the guide groove.

[0013] A preferred technical solution is that the grinding disc is detachably mounted on a lifting mechanism, a rotating mounting plate is mounted on the lifting mechanism, the first rotating motor drives the mounting plate to rotate, the grinding disc is detachably connected to the lower end of the mounting plate, a plurality of vertically arranged connecting columns are fixedly provided on the upper end of the grinding disc, the lower end of the mounting plate has a first plug hole for the connecting column to be matched and inserted, a threaded hole is extended downwardly from the upper end of the connecting column, a mounting hole connected to the threaded hole is vertically provided downwardly on the upper end of the mounting plate, and a bolt threadedly connected to the threaded hole passes through the mounting hole.

[0014] According to a preferred technical solution, a plurality of vertical reinforcing columns are fixedly provided on the upper end of the grinding disc, and a second insertion hole is provided at the lower end of the mounting plate for the reinforcing columns to be matched and inserted, and the reinforcing columns are arranged close to the edge of the grinding disc.

[0015] A preferred technical solution, the horizontal moving mechanism includes two columns respectively arranged on both sides of the material fixing mechanism, the two columns are respectively moved along the length direction of the clamping strip through a first screw mechanism, the upper ends of the two columns are connected by a cross beam, and a support frame moved by a second screw mechanism is installed on the cross beam, the moving direction of the support frame is perpendicular to the length direction of the clamping strip, and the lifting mechanism is installed on the support frame.

[0016] According to a preferred technical solution, the lifting mechanism comprises a lifting cylinder vertically mounted on a horizontal moving mechanism, the output shaft of the lifting cylinder is arranged downward and fixedly connected to a mounting frame, and the grinding disc is rotatably mounted on the mounting frame.

[0017] Compared with the prior art, the beneficial effects are:

[0018] The utility model has a simple structure and is easy to use. A driving mechanism is used to drive two clamping strips to move toward each other to clamp a plurality of glass fiber reinforced plastic wedge profiles for fixation, and then the grinding disc is used for grinding, which replaces manual work, is convenient and quick, and improves the uniformity of grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view cross-sectional schematic diagram of the utility model;

[0020] Figure 2 yes Figure 1 The enlarged structural diagram of part A in the middle;

[0021] Figure 3 It is a top view schematic diagram of the material plate in the utility model;

[0022] Figure 4 It is a bottom view schematic diagram of the material plate in the utility model;

[0023] Figure 5 It is a side view schematic diagram of the lifting mechanism in the utility model.

[0024] Figure numerals: 1. Machine table; 2. Material plate; 3. Clamp strip; 4. Rack; 5. Driving gear; 6. Second rotating motor; 7. Mounting plate; 8. Grinding disc; 9. First rotating motor; 10. Mounting frame; 11. Lifting cylinder; 12. Support frame; 13. Second screw mechanism; 14. Column; 15. First screw mechanism; 16. Connecting column; 17. First plug hole; 18. Bolt; 19. Reinforcing column; 20. Second plug hole; 21. Strip through hole; 22. Guide groove; 23. Back bar; 24. FRP groove wedge support bar. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] A grinding device for a glass fiber reinforced plastic groove wedge support strip, comprising a machine platform 1, a grinding mechanism, a horizontal moving mechanism, a lifting mechanism and a material fixing mechanism;

[0027] The horizontal moving mechanism is installed on the machine table 1 and is used to drive the grinding mechanism to move in the X-axis and Y-axis directions;

[0028] The lifting mechanism is installed on the horizontal moving mechanism and is used to drive the grinding mechanism to lift vertically;

[0029] The grinding mechanism comprises a grinding disc 8 which is horizontally rotatably mounted on the lifting mechanism, the lower surface of the grinding disc 8 is a frosted surface, and the grinding disc 8 is driven to rotate by a first rotating motor 9;

[0030] The material fixing mechanism is installed on the machine table 1 and is located below the grinding disc 8, and includes a material plate 2, on which two parallel clamping strips 3 are slidably installed. The two clamping strips 3 are driven by a driving mechanism to move synchronously and symmetrically. The two clamping strips 3 move synchronously toward each other or move synchronously away from each other. The material plate 2 is fixed with a stop bar 23 located at one end of the two clamping strips 3, and the length direction of the stop bar 23 is perpendicular to the length direction of the clamping strip 3.

[0031] A plurality of FRP wedge profiles of the same specification are placed between two clamping strips 3, and one end of the FRP wedge profile is placed against the retaining strip 23, so that the plurality of FRP wedge profiles remain flush and the end is positioned, and then the driving mechanism drives the two clamping strips 3 to move toward each other synchronously, so that the plurality of FRP wedge profiles are gathered together to form a plane and fixed, and then the lifting mechanism drives the grinding disc 8 to descend to the upper end of the FRP wedge profile, and starts rotational grinding, and drives the grinding disc 8 to move along the length direction of the clamping strip 3 and perpendicular to the length direction of the clamping strip 3 through the horizontal moving mechanism, so that back and forth grinding can be performed on the plane formed by the plurality of FRP wedges. In this embodiment, the thickness of the clamping strip 3 and the retaining strip 23 is less than the thickness of the FRP wedge profile.

[0032] Through the above method, several long-strip fiberglass wedge profiles can be fixed together and the surface can be polished at the same time, and the two clamping strips 3 are driven by the driving mechanism to move toward each other to clamp the several fiberglass wedge profiles for fixation, which is convenient and quick.

[0033] The preferred technical solution is that the driving mechanism includes a rack 4, a driving gear 5 and a second rotating motor 6. The material plate 2 is installed on the machine table 1 through a bracket. There is a gap between the material plate 2 and the machine table 1. A rotating driving gear 5 is provided under the material plate 2. The driving gear 5 is driven to rotate by the second rotating motor 6 installed on the machine table 1, and the position of the driving gear 5 is fixed. The second rotating motor 6 is vertically installed on the machine table 1, and the output shaft of the second rotating motor 6 is arranged upward. The driving gear 5 is fixedly installed on the output shaft of the second rotating motor 6. The driving gear 5 is located at the midpoint of the line connecting the two clamping strips 3. Two racks 4 arranged parallel to the moving direction of the clamping strips 3 are meshed and connected on both sides of the driving gear 5. The two racks 4 are respectively fixedly connected to the two clamping strips 3 through connecting blocks. The material plate 2 is penetrated by a bar-shaped through hole 21 for the connecting block to pass and move.

[0034] The two racks 4 are respectively located on both sides of the driving gear 5 and are fixedly connected to the two clamping strips 3. The length direction of the rack 4 is perpendicular to the length direction of the clamping strip 3. When the second rotating motor 6 drives the driving gear 5 to rotate, the rack 4 meshing with the driving gear 5 moves in a direction perpendicular to the clamping strip 3, and the moving directions of the two racks 4 are opposite, thereby driving the two clamping strips 3 to move synchronously.

[0035] According to a preferred technical solution, the clamping strip 3 is connected to a guide structure, and the guide structure includes a guide groove 22 opened at the upper end of the material plate 2, and the length direction of the guide groove 22 is arranged along the moving direction of the clamping strip 3. A guide slider matching the guide groove 22 is opened at the lower end of the clamping strip 3, and the guide slider is embedded in the guide groove 22.

[0036] According to the preferred technical solution, the grinding disc 8 is detachably mounted on the lifting mechanism, and a rotating mounting plate 7 is mounted on the lifting mechanism. The first rotating motor 9 drives the mounting plate 7 to rotate. The mounting plate 7 is circular in shape, and a rotating shaft is fixedly provided at the center of the upper end of the mounting plate 7. The rotating shaft is rotatably mounted on the lifting mechanism. The grinding disc 8 is detachably connected to the lower end of the mounting plate 7. A plurality of vertically arranged connecting columns 16 are fixedly provided at the upper end of the grinding disc 8. The lower end of the mounting plate 7 has a first jack 17 for the connecting column 16 to be matched and inserted. A threaded hole is extended downwardly from the upper end of the connecting column 16. A mounting hole connected to the threaded hole is vertically provided downwardly on the upper end of the mounting plate 7. A bolt 18 screwed to the threaded hole passes through the mounting hole, thereby locking the grinding disc 8 on the mounting plate 7.

[0037] Through the above method, the grinding disc 8 can be easily replaced.

[0038] According to a preferred technical solution, a plurality of vertical reinforcing columns 19 are fixedly provided on the upper end of the grinding disc 8 , and a second insertion hole 20 is provided at the lower end of the mounting plate 7 for the reinforcing columns 19 to be inserted into. The reinforcing columns 19 are arranged close to the edge of the grinding disc 8 .

[0039] Since the grinding disc 8 and the mounting plate 7 are detachably connected, when the mounting plate 7 drives the grinding disc 8 for grinding, the torque between the mounting plate 7 and the grinding disc 8 acts on the connecting column 16, but since the connecting column 16 is provided with a threaded hole, the structural strength is low. Through the above method, a plurality of reinforcing columns 19 arranged on the edge of the grinding disc 8 are inserted into the mounting plate 7, and the solid reinforcing columns 19 share the torque borne by the connecting column 16, which can greatly improve the connection strength between the mounting plate 7 and the grinding disc 8.

[0040] A preferred technical solution, the horizontal moving mechanism includes two columns 14 respectively arranged on both sides of the material fixing mechanism, the two columns 14 are moved along the length direction of the clamping strip 3 through a first screw mechanism 15 respectively, the upper ends of the two columns 14 are connected by a cross beam, and a support frame 12 is installed on the cross beam, which is moved by a second screw mechanism 13, and the moving direction of the support frame 12 is perpendicular to the length direction of the clamping strip 3, and the lifting mechanism is installed on the support frame 12.

[0041] The first screw mechanism 15 and the second screw mechanism adopt the existing technology. The first screw mechanism 15 drives the column 14 and the crossbeam to move along the length direction of the clamping strip 3, and the second screw drives the lifting mechanism to move along the length direction perpendicular to the clamping strip 3, thereby driving the grinding disc 8 to move.

[0042] The preferred technical solution is that the lifting mechanism includes a lifting cylinder 11 vertically installed on the horizontal moving mechanism, the lifting cylinder 11 is fixed on the support frame 12, the output shaft of the lifting cylinder 11 is arranged downward and fixedly connected to the mounting frame 10, the grinding disc 8 is rotatably installed on the mounting frame 10, the rotating shaft is rotatably connected to the mounting frame 10, the first rotating motor 9 is installed on the mounting frame 10, and the rotating shaft is driven to rotate by the first rotating motor 9.

[0043] In the description of the present utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present utility model.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0045] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

Claims

1. A grinding device for a glass fiber reinforced plastic groove wedge support strip, characterized in that: It includes a machine platform (1), a grinding mechanism, a horizontal moving mechanism, a lifting mechanism and a material fixing mechanism; The horizontal moving mechanism is installed on the machine platform (1) and drives the grinding mechanism to move in the X-axis and Y-axis directions; The lifting mechanism is installed on the horizontal moving mechanism and drives the grinding mechanism to lift vertically; The grinding mechanism comprises a grinding disc (8) which is horizontally rotatably mounted on the lifting mechanism, the lower surface of the grinding disc (8) being a frosted surface, and the grinding disc (8) is driven to rotate by a first rotating motor (9); The material fixing mechanism is installed on the machine table (1) and is located below the grinding disc (8), and comprises a material plate (2), on which two parallel clamping strips (3) are slidably installed, and the two clamping strips (3) are driven by a driving mechanism to move synchronously and symmetrically, and the material plate (2) is fixed with a stopper strip (23) located at one end of the two clamping strips (3), and the length direction of the stopper strip (23) is perpendicular to the length direction of the clamping strip (3).

2. A grinding device for a glass fiber reinforced plastic groove wedge brace as claimed in claim 1, characterized in that: The driving mechanism comprises a rack (4), a driving gear (5) and a second rotating motor (6); the material plate (2) is mounted on the machine platform (1) via a bracket; a gap is provided between the material plate (2) and the machine platform (1); a rotating driving gear (5) is provided below the material plate (2); the driving gear (5) is driven to rotate by the second rotating motor (6) mounted on the machine platform (1); the driving gear (5) is located at the midpoint of a line connecting two clamping strips (3); two racks (4) arranged parallel to the moving direction of the clamping strips (3) are meshedly connected on both sides of the driving gear (5); the two racks (4) are respectively fixedly connected to the two clamping strips (3) via a connecting block; a bar-shaped through hole (21) is penetrated through the material plate (2) for the connecting block to pass through and move.

3. A grinding device for a glass fiber reinforced plastic groove wedge brace as claimed in claim 2, characterized in that: The clamping strip (3) is connected to a guide structure, which includes a guide groove (22) provided at the upper end of the material plate (2), the length direction of the guide groove (22) being arranged along the moving direction of the clamping strip (3), and a guide slider matching the guide groove (22) being provided at the lower end of the clamping strip (3), and the guide slider being embedded in the guide groove (22).

4. A grinding device for a glass fiber reinforced plastic groove wedge brace as claimed in claim 1, characterized in that: The grinding disc (8) is detachably mounted on the lifting mechanism, a rotating mounting plate (7) is mounted on the lifting mechanism, the first rotating motor (9) drives the mounting plate (7) to rotate, the grinding disc (8) is detachably connected to the lower end of the mounting plate (7), a plurality of vertically arranged connecting columns (16) are fixedly arranged on the upper end of the grinding disc (8), the lower end of the mounting plate (7) has a first plug hole (17) for the connecting column (16) to be matched and inserted, the upper end of the connecting column (16) is provided with a threaded hole extending downward, the upper end of the mounting plate (7) is provided with a mounting hole vertically downwardly connected to the threaded hole, and a bolt (18) threadedly connected to the threaded hole passes through the mounting hole.

5. A grinding device for a glass fiber reinforced plastic groove wedge brace as claimed in claim 4, characterized in that: A plurality of vertical reinforcing columns (19) are fixedly provided at the upper end of the grinding disc (8), and a second insertion hole (20) is provided at the lower end of the mounting plate (7) for the reinforcing columns (19) to be matched and inserted, and the reinforcing columns (19) are arranged close to the edge of the grinding disc (8).

6. A grinding device for a glass fiber reinforced plastic groove wedge brace as claimed in claim 1, characterized in that: The horizontal moving mechanism comprises two columns (14) respectively arranged on both sides of the material fixing mechanism, the two columns (14) respectively move along the length direction of the clamping strip (3) through a first screw mechanism (15), the upper ends of the two columns (14) are connected by a crossbeam, and a support frame (12) is installed on the crossbeam to move through a second screw mechanism (13), the moving direction of the support frame (12) is perpendicular to the length direction of the clamping strip (3), and the lifting mechanism is installed on the support frame (12).

7. A grinding device for a glass fiber reinforced plastic groove wedge brace as claimed in claim 1, characterized in that: The lifting mechanism comprises a lifting cylinder (11) vertically mounted on the horizontal moving mechanism, the output shaft of the lifting cylinder (11) is arranged downward and fixedly connected to the mounting frame (10), and the grinding disc (8) is rotatably mounted on the mounting frame (10).