Valve seat surface shot blasting treatment equipment

By setting up a hydraulic cylinder and a gear transmission system in the shot blasting device, the position and angle of the shot blasting device are adjusted, and the problem of difficulty in uniform cleaning of the valve seat surface in the prior art is solved, the cleaning effect is improved and the projectile recycling is achieved.

CN222589347UActive Publication Date: 2025-03-11XINTAI KAIYING MACHINERY CO LTD
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Patent Information

Application Number
CN202421194842.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the existing shot blasting device, the position and angle of the shot blasting device are fixed, making it difficult to evenly clean the surface cover layer of the valve seat, reducing the cleaning effect.

Method used

A valve seat surface shot blasting treatment equipment is designed, and the shot blasting device is driven to move longitudinally through the hydraulic cylinder, and combined with the setting of gears and transmission teeth, the shot blasting device is driven to rotate and adjust the angle, thereby achieving uniform cleaning of the valve seat surface.

Benefits of technology

By adjusting the position and angle of the shot blaster, the valve seat surface can be evenly cleaned, which improves the cleaning effect. The valve seat is fixed by the setting of the bottom plate and the pressure plate, and the setting of the inclined plate and the collection box is to recover the projectile.

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Abstract

The utility model discloses valve seat surface shot blasting treatment equipment, which belongs to the technical field of shot blasting devices and comprises a box body, a hydraulic cylinder is fixedly arranged on the inner wall of one side of the box body through a rectangular plate, a piston rod of the hydraulic cylinder penetrates through the rectangular plate and is fixedly provided with a fixing plate, and vertical plates are symmetrically and fixedly arranged on one side face of the fixing plate. The opposite side faces of the two vertical plates are rotationally connected with a rotating shaft, transmission teeth are symmetrically and fixedly arranged on the peripheral side of the rotating shaft, a vertical plate is fixedly arranged on the peripheral side of the rotating shaft and located between the two transmission teeth in a sleeving mode, an impeller head used for spraying shots is installed on one side face of the vertical plate, and a driving motor is fixedly arranged on one side of the bottom face of the fixing plate through a longitudinal welding plate. An output shaft of the driving motor penetrates through the welding plate to be connected with a rotating rod, and gears meshed with the transmission teeth are symmetrically and fixedly arranged on the peripheral side of the rotating rod. According to the valve seat surface shot blasting treatment equipment, the problem that the surface of a valve seat is difficult to clean uniformly is solved, and the effect of cleaning the surface of the valve seat is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shot blasting devices, in particular to valve seat surface shot blasting processing equipment. Background Art

[0002] The valve seat is a removable surface part in the valve, which is used to support the fully closed position of the valve core and form a sealing pair. Generally, the valve seat diameter is the maximum flow diameter of the valve, and the shot blasting machine is a casting equipment that uses a shot blasting device to spray high-speed projectiles to clean or strengthen the surface of the casting. In order to clean the rust, scale and other covering layers on the surface of the valve seat, a shot blasting machine is used to clean the surface of the valve seat. However, the position of the shot blasting machine in most shot blasting devices is fixed, so that the position and angle of the projectiles ejected by the shot blasting machine are the same, which makes it difficult for the shot blasting machine to evenly clean the covering layer on the surface of the valve seat, thereby reducing the effect of cleaning the surface of the valve seat.

[0003] For example, the existing Chinese publication number is: CN207953595U casting shot blasting machine, which: "comprising a shot blasting chamber provided with a shot blasting machine, a casting conveying mechanism for conveying castings into the shot blasting chamber, a dust removal mechanism for dust removal, a shot sand recovery mechanism for recovering used steel sand, and a lifting mechanism for lifting old steel sand, the casting conveying mechanism is arranged at the feeding side of the shot blasting chamber, and the shot sand recovery mechanism is arranged at the bottom of the shot blasting chamber."

[0004] It can be seen that the cited patent document has the problem that it is difficult to evenly clean the surface covering layer. Utility Model Content

[0005] The utility model aims to provide a valve seat surface shot blasting device to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve seat surface shot blasting device comprises a box body, an inner wall of one side of the box body is fixedly provided with a hydraulic cylinder through a rectangular plate, a piston rod of the hydraulic cylinder penetrates the rectangular plate and is fixedly provided with a fixed plate, a side surface of the fixed plate is symmetrically fixedly provided with a vertical plate, two sides of the vertical plates opposite to each other are rotatably connected with a rotating shaft, a peripheral side of the rotating shaft is symmetrically fixedly provided with transmission teeth, a vertical plate is fixedly sleeved on the peripheral side of the rotating shaft and located between the two transmission teeth, a shot blaster for ejecting projectiles is installed on one side of the vertical plate, a driving motor is fixedly provided on one side of the bottom surface of the fixed plate through a longitudinal welding plate, an output shaft of the driving motor penetrates the welding plate and is connected with a rotating rod, and a gear meshing with the transmission teeth is symmetrically fixedly provided on the peripheral side of the rotating rod.

[0007] Preferably, the two gears are respectively located at the same horizontal position as the two transmission teeth, and the welding plate is arranged on one side of one of the vertical plates.

[0008] Preferably, a rotating motor is fixedly provided on the inner bottom wall of the box body, and an output shaft of the rotating motor is fixedly connected to a bottom plate for placing the valve seat.

[0009] Preferably, a cylinder is fixedly provided on the inner bottom wall of the box body and located on one side of the rotating motor, and a piston rod of the cylinder is longitudinally fixedly provided with a vertical tube through a transverse plate.

[0010] Preferably, the vertical cylinder is arranged in a T-shape, and a circular groove for the output shaft of the rotating motor to pass through is formed through the top surface of the vertical cylinder.

[0011] Preferably, two pressure plates for fixing the valve seat are symmetrically fixed on the top surface of the vertical cylinder, and the two pressure plates are both arranged in an inverted L shape.

[0012] Preferably, a downwardly inclined inclined plate is fixedly provided on the lower half of the inner wall of the box body, the rotating motor and the cylinder are both arranged below the inclined plate, and a collecting box for collecting projectiles is provided on one side of the box body and at the downwardly inclined end of the inclined plate.

[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0014] The valve seat surface shot blasting equipment can drive the shot blaster to move longitudinally through the setting of the hydraulic cylinder, thereby changing the position of the shot blaster. The setting of the gears and the transmission teeth can drive the vertical plate to rotate clockwise or counterclockwise through the rotating shaft, thereby driving the shot blaster to rotate, and then adjusting the angle of the shot blaster, avoiding the problem of being unable to adjust the position and angle of the shot blaster and making it difficult to evenly blast the valve seat surface, thereby improving the effect of cleaning the valve seat surface.

[0015] By setting the bottom plate and the pressure plate, the valve seat can be fixed to facilitate the subsequent shot blasting process, while the setting of the inclined plate and the collection box can recover the projectiles ejected by the shot blasting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the box body and the collection box of the utility model;

[0019] Figure 3It is a structural schematic diagram of the rotating shaft and the transmission gear of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the rotating rod and the gear of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the rotating motor and the base plate of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the vertical cylinder and the pressing plate of the utility model.

[0023] Description of reference numerals:

[0024] In the figure: 1. box body; 2. hydraulic cylinder; 3. fixed plate; 4. vertical plate; 5. rotating shaft; 6. transmission gear; 7. vertical plate; 8. shot blaster; 9. driving motor; 10. rotating rod; 11. gear; 12. rotating motor; 13. bottom plate; 14. cylinder; 15. vertical cylinder; 16. circular groove; 17. pressure plate; 18. inclined plate; 19. collecting box. DETAILED DESCRIPTION

[0025] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0026] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

[0027] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0028] like Figures 1 to 6 The valve seat surface shot blasting treatment equipment shown includes a box body 1, a box door is provided on one side of the box body 1, a rotating motor 12 is fixedly provided on the inner bottom wall of the box body 1, and the output shaft of the rotating motor 12 is fixedly connected to a bottom plate 13 for placing the valve seat, and two limit blocks are symmetrically installed on the top surface of the bottom plate 13. The valve seat to be cleaned can be placed on the surface of the bottom plate 13 by opening the box door.

[0029] The inner bottom wall of the box body 1 is fixedly provided with a cylinder 14 on one side of the rotating motor 12. The piston rod of the cylinder 14 is longitudinally fixedly provided with a vertical cylinder 15 through a horizontal plate. The vertical cylinder 15 is arranged in a T shape. A circular groove 16 for the output shaft of the rotating motor 12 to pass through is penetrated on the top surface of the vertical cylinder 15. The output shaft of the rotating motor 12 is arranged in the inner cavity of the circular groove 16. Two pressure plates 17 for fixing the valve seat are symmetrically fixed on the top surface of the vertical cylinder 15. The two pressure plates 17 are respectively arranged on both sides of the bottom plate 13. The two pressure plates 17 are both An inverted L-shaped setting is adopted, and the top surfaces of the two pressure plates 17 are respectively arranged above the bottom plate 13, and are respectively provided with limit grooves adapted to the limit blocks. When the valve seat is placed on the surface of the bottom plate 13, the cylinder 14 is turned on, so that the cylinder 14 can drive the vertical cylinder 15 to move downward around the output shaft of the rotating motor 12, so that the vertical cylinder 15 can drive the two pressure plates 17 to move downward on both sides of the bottom plate 13, and the rectangular groove on the top surface of the pressure plate 17 passes through the rectangular block and abuts against the valve seat, so that the valve seat can be clamped and fixed.

[0030] A hydraulic cylinder 2 is fixedly arranged on the inner wall of one side of the box body 1 through a rectangular plate, and a piston rod of the hydraulic cylinder 2 penetrates through the rectangular plate and is fixedly arranged on a fixed plate 3, and a vertical plate 4 is symmetrically fixedly arranged on one side of the fixed plate 3, and a rotating shaft 5 is rotatably connected on the opposite side of the two vertical plates 4, and a transmission tooth 6 is symmetrically fixedly arranged on the circumference of the rotating shaft 5, and a vertical plate 7 is fixedly sleeved on the circumference of the rotating shaft 5 and located between the two transmission teeth 6, and a shot blaster 8 for ejecting projectiles is installed on one side of the vertical plate 7. By opening the hydraulic cylinder 2, the hydraulic cylinder 2 drives the fixed plate 3 to perform longitudinal reciprocating motion, so that the fixed plate 3 can drive the shot blaster 8 to perform longitudinal reciprocating motion through the vertical plate 4, the rotating shaft 5 and the vertical plate 7, thereby changing the position of the shot blaster 8, and facilitating the adjustment of the position of ejecting projectiles, and the shot blaster 8 is set as an existing structure, and it is only necessary for the shot blaster 8 to be able to eject projectiles to clean the covering layer on the surface of the valve seat.

[0031] A driving motor 9 is fixedly arranged on one side of the bottom surface of the fixed plate 3 through a longitudinal welding plate, and the welding plate is arranged on one side of one of the vertical plates 4. The output shaft of the driving motor 9 passes through the welding plate and is connected to a rotating rod 10. A gear 11 meshing with the transmission teeth 6 is symmetrically fixed on the circumference of the rotating rod 10. The two gears 11 are respectively in the same horizontal position with the two transmission teeth 6. When it is necessary to adjust the injection angle of the shot blaster 8, the driving motor 9 is turned on to drive the rotating rod 10 to rotate, so that the rotating rod 10 can drive the gear 11 to rotate clockwise or counterclockwise. When the gear 11 rotates, it will pass The meshing transmission teeth 6 drive the rotating shaft 5 to rotate between the two vertical plates 4, so that the rotating rotating shaft 5 drives the vertical plate 7 to rotate, and then drives the shot blaster 8 to rotate clockwise or counterclockwise around the rotating shaft 5 through the vertical plate 7, so as to adjust the angle of the shot blaster 8 to spray the projectiles, and cooperate with the hydraulic cylinder 2 to adjust the position of the shot blaster 8, so that the sprayed projectiles can be evenly hit on the surface of the valve seat, and the covering layer on the surface of the valve seat can be cleaned, avoiding the problem that the position and angle of the shot blaster 8 cannot be adjusted and it is difficult to evenly clean the surface of the valve seat, thereby improving the effect of cleaning the surface of the valve seat.

[0032] A downwardly inclined inclined plate 18 is fixedly provided on the lower half of the inner wall of the box body 1. The rotating motor 12 and the cylinder 14 are both arranged below the inclined plate 18, while the bottom plate 13 and the pressure plate 17 are both arranged above the inclined plate 18. A vertical groove for the vertical cylinder 15 to pass through is opened on the top surface of the inclined plate 18. After the ejected projectiles hit the surface of the valve seat, they will fall onto the surface of the inclined plate 18, and multiple projectiles will be uniformly moved to one place through the inclined surface of the inclined plate 18 for easy collection. A collecting box 19 for collecting projectiles is provided on one side of the box body 1 and at the end of the inclined plate 18 that is inclined downward. The collecting box 19 is connected to the box body 1. When the projectiles move along the inclined surface of the inclined plate 18, they will pass through the box body 1 and fall into the collecting box 19, which is convenient for the staff to collect the ejected projectiles.

[0033] Working principle:

[0034] The valve seat surface shot blasting equipment opens the box door, places the valve seat to be shot blasted on the surface of the bottom plate 13, and turns on the cylinder 14, allowing the cylinder 14 to drive the pressure plate 17 to move downward through the vertical cylinder 15, so that the pressure plate 17 can clamp and fix the valve seat. At this time, the shot blaster 8 is turned on, allowing the shot blaster 8 to eject the projectiles to hit the surface of the valve seat to clean the covering layer on the surface of the valve seat. When it is necessary to adjust the position or angle of the shot blaster 8 for uniform shot blasting, the drive motor 9 is turned on, allowing the drive motor 9 to drive the two gears 11 to rotate through the rotating rod 10, so that the two gears 11 can respectively drive the transmission teeth 6 to rotate, thereby allowing the two transmission teeth 6 to drive the rotating gears 6 to rotate. The shaft 5 rotates clockwise or counterclockwise between the two vertical plates 4, so that the rotation shaft 5 will drive the shot blaster 8 to rotate through the vertical plate 7, so that the shot blaster 8 can rotate clockwise or counterclockwise with the rotation shaft 5 as the axis, and the injection angle of the shot blaster 8 can be adjusted. At this time, the hydraulic cylinder 2 is turned on, and the hydraulic cylinder 2 can drive the shot blaster 8 to move longitudinally through the fixed plate 3, so that the position of the shot blaster 8 can be adjusted when the angle is adjusted, so that the projectiles ejected by the shot blaster 8 can be evenly hit on the surface of the valve seat, avoiding the problem that the position and angle of the shot blaster 8 cannot be adjusted and it is difficult to evenly clean the surface of the valve seat, thereby improving the effect of cleaning the surface of the valve seat.

[0035] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A valve seat surface shot blasting device, comprising a housing (1), characterized in that: A hydraulic cylinder (2) is fixedly provided on an inner wall of one side of the box body (1) through a rectangular plate, a piston rod of the hydraulic cylinder (2) penetrates the rectangular plate and is fixedly provided with a fixed plate (3), a vertical plate (4) is symmetrically fixedly provided on one side of the fixed plate (3), a rotating shaft (5) is rotatably connected to the opposite side of the two vertical plates (4), a transmission tooth (6) is symmetrically fixedly provided on the peripheral side of the rotating shaft (5), a vertical plate (7) is fixedly provided on the peripheral side of the rotating shaft (5) and is located between the two transmission teeth (6), a shot blaster (8) for ejecting projectiles is installed on one side of the vertical plate (7), a driving motor (9) is fixedly provided on one side of the bottom surface of the fixed plate (3) through a longitudinal welding plate, an output shaft of the driving motor (9) penetrates the welding plate and is connected to a rotating rod (10), and a gear (11) meshing with the transmission tooth (6) is symmetrically fixedly provided on the peripheral side of the rotating rod (10).

2. The valve seat surface shot blasting equipment according to claim 1, characterized in that: The two gears (11) are respectively located at the same horizontal position as the two transmission teeth (6), and the welding plate is arranged on one side of one of the vertical plates (4).

3. The valve seat surface shot blasting equipment according to claim 1, characterized in that: A rotating motor (12) is fixedly mounted on the inner bottom wall of the box body (1), and an output shaft of the rotating motor (12) is fixedly connected to a bottom plate (13) for placing a valve seat.

4. The valve seat surface shot blasting equipment according to claim 3, characterized in that: A cylinder (14) is fixedly provided on the inner bottom wall of the box body (1) and located on one side of the rotating motor (12), and a vertical cylinder (15) is fixedly provided on the piston rod of the cylinder (14) in the longitudinal direction via a horizontal plate.

5. The valve seat surface shot blasting equipment according to claim 4, characterized in that: The vertical cylinder (15) is arranged in a T-shape, and a circular groove (16) is provided through the top surface of the vertical cylinder (15) for the output shaft of the rotating motor (12) to pass through.

6. The valve seat surface shot blasting equipment according to claim 4, characterized in that: Two pressure plates (17) for fixing the valve seat are symmetrically fixed on the top surface of the vertical cylinder (15), and the two pressure plates (17) are both arranged in an inverted L shape.

7. The valve seat surface shot blasting equipment according to claim 3, characterized in that: A downwardly inclined inclined plate (18) is fixedly provided on the lower half of the inner wall of the box body (1), the rotating motor (12) and the cylinder (14) are both arranged below the inclined plate (18), and a collecting box (19) for collecting projectiles is provided on one side of the box body (1) and at an end of the inclined plate (18) that is inclined downward.

Citation Information

Patent Citations

  • Foundry goods shot -blasting machine

    CN207953595U