Cut-off device for batch production of light guide columns

By using the clamping method between the concave pulley group and the convex pulley group in the cutoff device for mass production of light guide columns, and adjusting the clamping distance through the transmission system, the dynamic friction and cutting offset problems between the light guide columns and the inner wall of the column groove are solved, and production efficiency and cutting quality are improved.

CN222589907UActive Publication Date: 2025-03-11CHENGDU RUISI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421241521.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the mass production process of light guide columns, the dynamic friction between the light guide column and the inner wall of the column groove can easily scratch the outer wall of the light guide column, causing production losses. At the same time, the light guide column may shift vertically during cutting, resulting in uneven cuts and reducing cutting quality.

Method used

A cutoff device based on mass production of light guide columns is designed, and the clamping method is adopted in which the concave pulley group and the convex pulley group cooperate with each other. The screw is driven to rotate through the transmission motor, and the spacing between the clamping assembly and the pulley group is adjusted to ensure the stable clamping of the light guide column in the vertical and horizontal directions.

Benefits of technology

It effectively reduces friction during transmission of light guide columns, ensures the stability and applicability of light guide columns, avoids deviation of light guide columns during cutting, and improves cutting quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cut-off device for batch production based on light guide columns, which belongs to the technical field of light column production and comprises a mounting seat, support frames symmetrically distributed about the central axis of the mounting seat are fixedly connected to the bottom wall of the mounting seat, a concave belt wheel group is rotatably connected to the inner wall of the mounting seat, and a transmission slide rail is fixedly connected to the bottom wall of the mounting seat. A stable sliding groove is formed in the side wall of the mounting base. The top wall of the mounting seat is fixedly connected with a clamping assembly; a transmission assembly is arranged on the bottom wall of the mounting base and connected with the clamping assembly through a transmission sliding rail. A limiting assembly is fixedly connected to the outer wall of the mounting base and used for adjusting the cutting length of the light guide column. A cutting assembly is fixedly connected to the top wall of the mounting base and used for cutting the light guide column. In the working process, the light guide column can be protected against friction with the device, damage is avoided, meanwhile, the clamping effect is enhanced, and the flatness of the cutting end face is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of light guide column production, in particular to a cutting device for batch production of light guide columns. Background Art

[0002] Light guides are also called mixing rods, light pipes or manifolds. They are suitable for any application that requires light beam homogenization and are therefore commonly used in stage lighting and automotive applications. Their light mixing capabilities depend on the cross-section of the entrance and exit surfaces and the length of the light guide. Due to periodic total internal reflection at the side surfaces, the non-uniform light distribution is folded several times and the light distribution is homogenized by superposition, regardless of the spectral characteristics.

[0003] After searching, in the prior art, a Chinese patent with patent application number CN 216992048 U discloses a cutting device for mass production of light guide columns, comprising a cutting seat, a column groove is opened in the middle of the cutting seat, and the inner walls on both sides of the column groove are arranged with equidistant holes; a matching component, the matching component is arranged on the inner walls on both sides of the column groove of the cutting seat, the end of the matching component is movably connected to the inner wall side of the dial hole, and the matching component is used to clamp the light guide column, but there are still the following defects:

[0004] (1) When the propulsion cylinder propels the light guide column, dynamic friction occurs between the light guide column and the inner wall of the column groove, which can easily scratch the outer wall of the light guide column and cause production losses.

[0005] (2) When cutting the light guide column, the cutter exerts downward pressure on the light guide column, causing the light guide column to shift vertically in the column groove, resulting in an uneven cut and reducing the cutting quality.

[0006] Therefore, we have made improvements on this and proposed a cutting device for mass production of light guide columns. Utility Model Content

[0007] The purpose of the utility model is to address the current problem that in the process of advancing the light guide column by the propulsion cylinder, dynamic friction occurs between the light guide column and the inner wall of the column groove, which easily scratches the outer wall of the light guide column and causes production losses. When cutting the light guide column, the cutter exerts downward pressure on the light guide column, which causes the light guide column to deviate in the vertical direction in the column groove, resulting in an uneven cut of the light guide column and reduced cutting quality.

[0008] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0009] A cutting device for mass production of light guide columns, comprising a mounting seat, the bottom wall of the mounting seat is fixedly connected to a support frame symmetrically distributed about the central axis of the mounting seat, the inner wall of the mounting seat is rotatably connected to a concave pulley group, the bottom wall of the mounting seat is fixedly connected to a transmission slide rail, and the side wall of the mounting seat is provided with a stabilizing slide groove;

[0010] The top wall of the mounting seat is fixedly connected with a clamping assembly, and the clamping assembly cooperates with the concave pulley assembly to clamp and transmit the light guide column;

[0011] The bottom wall of the mounting seat is provided with a transmission assembly, and the transmission assembly is matched with the clamping assembly through a transmission slide rail to adjust the distance between the clamping assembly and the concave pulley assembly;

[0012] The outer wall of the mounting seat is fixedly connected to a limiting component, and the limiting component is fixedly connected to the outer wall of the mounting seat for adjusting the cutting length of the light guide column;

[0013] The top wall of the mounting seat is fixedly connected with a cutting assembly, which is fixedly connected to the top wall of the mounting seat and arranged at the front end of the limiting assembly for cutting the light guide column.

[0014] As a preferred technical solution of the utility model, the clamping assembly includes a mounting frame fixedly connected to the top wall of the mounting seat and symmetrically distributed about the central axis of the mounting seat, the outer wall of the mounting frame is provided with a limiting slide groove symmetrically distributed about the central axis of the mounting frame, the inner wall of the limiting slide groove is slidably connected to the limiting frame, the side wall of the limiting frame is rotatably connected to a convex pulley group, the convex pulley group and the concave pulley group cooperate with each other to achieve clamping of the light guide column.

[0015] As a preferred technical solution of the utility model, the transmission assembly includes a transmission motor, the transmission motor is fixedly connected to the side wall of the support frame, the output end of the transmission motor is fixedly connected to a screw, the outer wall of the screw is threadedly connected to a threaded sleeve, the side wall of the threaded sleeve is rotatably connected to a linkage arm symmetrically distributed about the central axis of the threaded sleeve, and the threaded sleeve cooperates with the clamping assembly through a transmission slide rail and a linkage arm.

[0016] As a preferred technical solution of the utility model, the limit assembly is fixedly connected to the side wall of the mounting seat and includes a hydraulic rod symmetrically distributed about the central axis of the mounting seat, a collection box slidably connected to the inner wall of the mounting seat, and an induction baffle fixedly connected to the output end of the hydraulic rod, wherein the induction baffle is slidably connected to the stabilizing slide groove.

[0017] As a preferred technical solution of the utility model, the cutting assembly includes a cutting frame, a hydraulic cylinder fixedly connected to the top wall of the cutting frame, a cutting seat slidably connected to the inner wall of the cutting frame and cooperating with the hydraulic cylinder, and a cutting knife fixedly connected to the bottom wall of the cutting seat.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] In the solution of the utility model:

[0020] 1. By setting the distance between the concave belt pulley set and the convex belt pulley set to the diameter of the raw material of the light guide column, the friction generated during the transmission of the light guide column is reduced while ensuring the stability and applicability of the light guide column clamping, and solving the problem in the prior art that the light guide column and the inner wall of the column groove generate dynamic friction during the process of the propulsion cylinder propulsing the light guide column, which easily scratches the outer wall of the light guide column and causes production losses;

[0021] 2. The transmission motor is set to drive the screw to rotate, so that the threaded sleeve moves along the extension direction of the screw, and at the same time, the threaded sleeve 33 pushes the linkage arm to move along the inner wall of the transmission slide groove, and the linkage arm pushes the limit frame to move along the inner wall of the limit slide groove, thereby completing the adjustment of the distance between the clamping assembly and the concave pulley assembly, thereby achieving a stable clamping of the raw materials of the light guide column in the vertical and horizontal directions, and solving the problem in the prior art that in the process of the propulsion cylinder propeling the light guide column, dynamic friction occurs between the light guide column and the inner wall of the column groove, which easily scratches the outer wall of the light guide column and causes production losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is one of the overall structural schematic diagrams of a cutting device for mass production of light guide columns provided by the utility model;

[0023] Figure 2 The second overall structural schematic diagram of a cutting device for mass production of light guide columns provided by the utility model;

[0024] Figure 3 The third overall structural schematic diagram of a cutting device for mass production of light guide columns provided by the utility model;

[0025] Figure 4 The utility model provides a schematic cross-sectional structure of a cutting device for mass production of light guide columns.

[0026] Indicated in the figure:

[0027] 1. Mounting seat; 11. Support frame; 12. Concave pulley assembly; 2. Mounting frame; 21. Limiting slide; 22. Limiting frame; 23. Convex pulley assembly; 3. Transmission motor; 31. Screw; 32. Transmission slide rail; 33. Threaded sleeve; 34. Linkage arm; 4. Hydraulic rod; 41. Stabilizing slide; 42. Induction baffle; 43. Collection box; 5. Cutting frame; 51. Hydraulic cylinder; 52. Cutting seat; 53. Cutter. DETAILED DESCRIPTION

[0028] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0029] like Figure 1 and Figure 3 As shown, this embodiment proposes a cutting device for mass production of light guide columns, including a mounting seat 1, a bottom wall of the mounting seat 1 is fixedly connected to a support frame 11 symmetrically distributed about the central axis of the mounting seat 1, an inner wall of the mounting seat 1 is rotatably connected to a concave pulley group 12, a bottom wall of the mounting seat 1 is fixedly connected to a transmission slide rail 32, and a side wall of the mounting seat 1 is provided with a stabilizing slide groove 41;

[0030] A clamping assembly is fixedly connected to the top wall of the mounting seat 1, and the clamping assembly cooperates with the concave pulley assembly 12 to clamp and transmit the light guide column;

[0031] The bottom wall of the mounting seat 1 is provided with a transmission assembly, and the transmission assembly is matched with the clamping assembly through the transmission slide rail 32 to adjust the distance between the clamping assembly and the concave pulley assembly 12;

[0032] The outer wall of the mounting seat 1 is fixedly connected to a limiting component, and the limiting component is fixedly connected to the outer wall of the mounting seat 1 for adjusting the cutting length of the light guide column;

[0033] A cutting assembly is fixedly connected to the top wall of the mounting seat 1 . The cutting assembly is fixedly connected to the top wall of the mounting seat 1 and is arranged at the front end of the limiting assembly for cutting the light guide column.

[0034] like Figure 1 , Figure 2 ,and Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the clamping assembly includes a mounting frame 2 fixedly connected to the top wall of the mounting seat 1 and symmetrically distributed about the central axis of the mounting seat 1, the outer wall of the mounting frame 2 is provided with a limiting slide groove 21 symmetrically distributed about the central axis of the mounting frame 2, the inner wall of the limiting slide groove 21 is slidably connected to the limiting frame 22, the side wall of the limiting frame 22 is rotatably connected to a convex pulley group 23, the convex pulley group 23 cooperates with the concave pulley group 12, and the linkage arm 34 pushes the limiting frame 22 to move along the inner wall of the limiting slide groove 21 to complete the spacing adjustment between the clamping assembly and the concave pulley group, so that the distance between the concave pulley group 12 and the convex pulley group 23 is the set diameter of the light guide column raw material, so as to achieve the clamping of the light guide column.

[0035] like Figure 2 and Figure 4As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the transmission assembly includes a transmission motor 3, the transmission motor 3 is fixedly connected to the side wall of the support frame 11, the output end of the transmission motor 3 is fixedly connected to a screw 31, the outer wall of the screw 31 is threadedly connected to a threaded sleeve 33, the side wall of the threaded sleeve 33 is rotatably connected to a linkage arm 34 symmetrically distributed about the central axis of the threaded sleeve 33, the threaded sleeve 33 cooperates with the clamping assembly through a transmission slide rail 32 and a linkage arm 34, and the transmission motor 3 is controlled to drive the screw 31 to rotate, so that the threaded sleeve 33 moves along the extension direction of the screw 31, and at the same time, the threaded sleeve 33 pushes the linkage arm 34 to move along the inner wall of the transmission slide groove, thereby completing the power output for adjusting the clamping spacing of the device.

[0036] like Figure 1 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the limiting assembly is fixedly connected to the side wall of the mounting seat 1 and the hydraulic rod 4 is symmetrically distributed about the central axis of the mounting seat 1, the collecting box 43 is slidably connected to the inner wall of the mounting seat 1, and the induction baffle 42 is fixedly connected to the output end of the hydraulic rod 4, wherein the induction baffle 42 is slidably connected to the stabilizing slide groove 41, the hydraulic rod 4 is extended and retracted to a set length so that the horizontal distance between the induction baffle 42 and the cutter 53 is the cutting length of the light guide column, and the light guide column after cutting falls into the collecting box 43 under the action of its own gravity, completing the collection work after cutting.

[0037] like Figure 3 , Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the cutting assembly includes a cutting frame 5, a hydraulic cylinder 51 fixedly connected to the top wall of the cutting frame 5, a cutting seat 52 slidably connected to the inner wall of the cutting frame 5 and cooperating with the hydraulic cylinder 51, and a cutter 53 fixedly connected to the bottom wall of the cutting seat 52. When the light guide column is clamped and transmitted by the concave pulley group 12 and the convex pulley group 23 to reach the position of the sensing baffle 42, the hydraulic cylinder 51 pushes the cutting seat 52 and the cutter 53 to move downward quickly to complete the cutting of the light guide column. After cutting, the hydraulic cylinder 51 moves quickly to reset, and the next cutting is performed after the light guide column is transmitted to the position again.

[0038] Specifically, when the device is in use: the raw material of the light guide column is placed on the surface of the concave pulley group 12, and the raw material of the light guide column rolls down to the middle of the concave pulley group 12 under the action of its own gravity, and the transmission motor 3 is controlled to drive the screw 31 to rotate, so that the threaded sleeve 33 moves along the extension direction of the screw 31, and at the same time, the threaded sleeve 33 pushes the linkage arm 34 to move along the inner wall of the transmission slide groove, thereby completing the power output for adjusting the clamping distance of the device, and the linkage arm 34 pushes the limit frame 22 to move along the inner wall of the limit slide groove 21, thereby completing the distance adjustment between the clamping assembly and the concave pulley group 12, so that the distance between the concave pulley group 12 and the convex pulley group 23 is set. The diameter of the raw material of the light guide column is determined, the hydraulic rod 4 is extended and retracted to the set length so that the horizontal distance between the induction baffle 42 and the cutter 53 is the cutting length of the light guide column, and the concave pulley group 12 and the convex pulley group 23 are started. When the light guide column reaches the position of the induction baffle 42 after being clamped and transmitted by the concave pulley group 12 and the convex pulley group 23, the hydraulic cylinder 51 pushes the cutting seat 52 and the cutter 53 to move downward quickly to complete the cutting of the light guide column. After cutting, the hydraulic cylinder 51 moves and resets quickly, and the next cutting is carried out after the light guide column is transmitted to the position again. The cut light guide column falls into the collection box 43 under the action of its own gravity, completing the collection work after cutting.

[0039] All technical features in this embodiment can be freely combined according to actual needs.

[0040] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A cutting device for mass production of light guide columns, comprising a mounting seat (1), characterized in that: The bottom wall of the mounting seat (1) is fixedly connected to a support frame (11) symmetrically distributed about the central axis of the mounting seat (1), the inner wall of the mounting seat (1) is rotatably connected to a concave pulley group (12), the bottom wall of the mounting seat (1) is fixedly connected to a transmission slide rail (32), and the side wall of the mounting seat (1) is provided with a stabilizing slide groove (41); The top wall of the mounting seat (1) is fixedly connected with a clamping assembly, and the clamping assembly cooperates with the concave pulley assembly (12) to clamp and transmit the light guide column; The bottom wall of the mounting seat (1) is provided with a transmission assembly, and the transmission assembly is matched with the clamping assembly through a transmission slide rail (32) to adjust the distance between the clamping assembly and the concave pulley assembly (12); The outer wall of the mounting seat (1) is fixedly connected to a limiting component, and the limiting component is fixedly connected to the outer wall of the mounting seat (1) and is used to adjust the cutting length of the light guide column; The top wall of the mounting seat (1) is fixedly connected with a cutting assembly, the cutting assembly is fixedly connected to the top wall of the mounting seat (1) and is arranged at the front end of the limiting assembly and is used for cutting the light guide column.

2. A cutting device for mass production of light guide columns according to claim 1, characterized in that: The clamping assembly comprises a mounting frame (2) fixedly connected to the top wall of the mounting seat (1) and symmetrically distributed about the central axis of the mounting seat (1); the outer wall of the mounting frame (2) is provided with a limit slide groove (21) symmetrically distributed about the central axis of the mounting frame (2); the inner wall of the limit slide groove (21) is slidably connected to the limit frame (22); the side wall of the limit frame (22) is rotatably connected to a convex pulley group (23); the convex pulley group (23) cooperates with the concave pulley group (12) to achieve clamping of the light guide column.

3. The cutting device for mass production of light guide columns according to claim 1 is characterized in that: The transmission assembly comprises a transmission motor (3), the transmission motor (3) being fixedly connected to a side wall of a support frame (11), the output end of the transmission motor (3) being fixedly connected to a screw rod (31), the outer wall of the screw rod (31) being threadedly connected to a threaded sleeve (33), the side wall of the threaded sleeve (33) being rotatably connected to a linkage arm (34) symmetrically distributed about a central axis of the threaded sleeve (33), the threaded sleeve (33) being mutually coordinated with the clamping assembly via a transmission slide rail (32) and the linkage arm (34).

4. The cutting device for mass production of light guide columns according to claim 1 is characterized in that: The limit assembly comprises a hydraulic rod (4) fixedly connected to the side wall of the mounting seat (1) and symmetrically distributed about the central axis of the mounting seat (1), a collecting box (43) slidably connected to the inner wall of the mounting seat (1), and a sensing baffle (42) fixedly connected to the output end of the hydraulic rod (4), wherein the sensing baffle (42) is slidably connected to the stabilizing slide groove (41).

5. The cutting device for mass production of light guide columns according to claim 1 is characterized in that: The cutting assembly comprises a cutting frame (5), a hydraulic cylinder (51) fixedly connected to the top wall of the cutting frame (5), a cutting seat (52) slidably connected to the inner wall of the cutting frame (5) and cooperating with the hydraulic cylinder (51), and a cutting knife (53) fixedly connected to the bottom wall of the cutting seat (52).

Citation Information

Patent Citations

  • Cut-off device for batch production of light guide columns

    CN216992048U