Tool for rapidly adjusting inclination angle of cutter head of cigarette making machine
By designing the tool set for the cutting edge angle of the cigarette machine, and using the combined structure of the rotary adjustment block and the adjustment screw, the problem of cumbersome and low efficiency of the cutting edge angle adjustment in the prior art is solved, and rapid and accurate adjustment is achieved, operating efficiency is improved and equipment safety is ensured.
Patent Information
- Application Number
- CN202420813580.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The inclination adjustment process of the existing cigarette machines is cumbersome, inefficient, and improper operation may lead to oil leakage in the equipment and affect product quality.
Design a tool for quickly adjusting the inclination angle of the cigarette machine, including the cutting plate fixing assembly, joint bearing, adjustment screw, adjustment block and fixing block. By rotating the adjustment block, adjusting the spacing of the adjustment screws, thereby quickly adjusting the inclination angle of the cutting plate.
It realizes rapid and accurate adjustment of the cutter wheel inclination, simplifies the operation process, reduces working strength, improves efficiency, and avoids equipment damage, ensuring the safety and reliability of the adjustment process.
Smart Images

Figure CN222590052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of adjusting tooling, in particular to a tooling for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine. Background Art
[0002] At present, there is no special tooling in the industry that can quickly and accurately adjust the inclination angle of the cutter disc of the cigarette making machine. In the existing technology, the method of adjusting the inclination angle of the cutter disc mainly relies on the experience accumulated by the maintenance worker. First, the approximate inclination angle is determined, and then the equipment is turned on for verification. If it is not appropriate, it is stopped and adjusted again, and this process is repeated until it meets the cigarette process quality standards. The existing method of adjusting the inclination angle of the cutter disc is not only cumbersome, time-consuming and labor-intensive, and has low adjustment efficiency, but improper operation may also cause equipment oil leakage and other phenomena, which has a certain impact on product quality. Utility Model Content
[0003] The utility model aims to provide a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine, which can solve the problem that the adjustment process is complicated and the adjustment efficiency is low when adjusting the inclination angle of the cutter disc of the existing cigarette making machine.
[0004] The utility model provides a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine, comprising a cutter disc fixing component, a first joint bearing, a second joint bearing, two adjusting screws, an adjusting block and a first fixing block, wherein the cutter disc fixing component is connected to the cutter disc of the cigarette making machine, one end of one of the adjusting screws is connected to the cutter disc fixing component via the first joint bearing, one end of the other adjusting screw is connected to the first fixing block via the second joint bearing, and the first fixing block is connected to a frame of the cigarette making machine; the other ends of the two adjusting screws are respectively threadedly connected to the two ends of the adjusting block, and the threads on the two adjusting screws are opposite.
[0005] According to the utility model, a tool for quickly adjusting the inclination angle of the cutter disc of a cigarette making machine is provided, which also includes a scale mechanism connected between the cutter disc fixing assembly and the first fixing block, the scale mechanism includes a third joint bearing, a connecting rod, a scale indicating block and a scale, one end of the connecting rod is connected to the cutter disc fixing assembly through the third joint bearing, the other end of the connecting rod is connected and fixed to one end of the scale indicating block, one end of the scale is connected and fixed to the first fixing block, and the scale indicating block can slide with the surface of the scale.
[0006] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, the cutter disc fixing assembly includes two fixing splints, and the two fixing splints are parallel to each other; one of the fixing splints is in contact with the back side of the cutter disc, and a first joint bearing connecting column and a second joint bearing connecting column are respectively provided on the top of the other fixing splint, the first joint bearing is sleeved on the first joint bearing connecting column, and the third joint bearing is sleeved on the second joint bearing connecting column.
[0007] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, a first limit block for preventing the first joint bearing from falling out is provided on the first joint bearing connecting column, and a second limit block for preventing the third joint bearing from falling out is provided on the second joint bearing connecting column.
[0008] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, the first ends of the two fixed clamps are connected to the cutter disc through a first connecting member, and the second ends of the two fixed clamps are connected to the cutter disc through a second connecting member.
[0009] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, a second fixing block is clamped between the two fixing clamping plates, the first connecting member and the second connecting member pass through the second fixing block respectively, and the second fixing block is used to be connected to a sharpening wheel bracket.
[0010] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, a joint bearing limiting column is provided on the first fixing block, and the second joint bearing is sleeved on the joint bearing limiting column.
[0011] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, a limiting end cap for preventing the second joint bearing from falling out is provided at the top end of the joint bearing limiting column.
[0012] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, the cross section of the adjustment block is a hexahedron, a threaded hole is provided in the adjustment block, and the other ends of the two adjustment screws extend into the two ends of the threaded hole respectively and are threadedly connected with the threaded hole.
[0013] According to a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine provided by the utility model, the first fixing block is connected and fixed to the frame by screws.
[0014] The utility model provides a tool for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine. The cutter disc fixing assembly, a first joint bearing, a second joint bearing, two adjusting screws, an adjusting block and a first fixing block are arranged, the cutter disc fixing assembly is connected to the cutter disc of the cigarette making machine, one end of one of the adjusting screws is connected to the cutter disc fixing assembly through the first joint bearing, one end of the other adjusting screw is connected to the first fixing block through the second joint bearing, the first fixing block is connected to the frame of the cigarette making machine, the other ends of the two adjusting screws are respectively connected to corresponding threads at the two ends of the adjusting block, and the threads on the two adjusting screws are opposite; when adjusting the inclination angle of the cutter disc, the spacing between the two adjusting screws can be reduced by rotating the adjusting block clockwise, thereby increasing the inclination angle of the cutter disc; the spacing between the two adjusting screws can be increased by rotating the adjusting block counterclockwise, thereby decreasing the inclination angle of the cutter disc. Therefore, the quick adjustment tool for the inclination angle of the cutter disc of the cigarette making machine provided by the utility model can realize the quick adjustment of the inclination angle of the cutter disc of the cigarette making machine by setting the matching structure of the adjustment block and the two adjusting screws, and the connection method of the adjusting screw and the joint bearing. By rotating the adjustment block, the arc movement of the cutter disc during the adjustment of the inclination angle of the cutter disc is converted into relative linear motion between the adjustment block and the adjusting screw, which not only simplifies the adjustment process, greatly reduces the workload of adjusting the inclination angle of the cutter disc, and improves the adjustment efficiency, but also can effectively shorten the actual adjustment distance caused by the rotation of the cutter disc inclination during the adjustment of the inclination angle of the cutter disc, solves the problem of small space for adjusting the inclination angle of the cutter disc and inconvenient operation, and can also avoid damage to the original equipment during the adjustment process, and the adjustment process is safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the assembly of the tooling for quickly adjusting the inclination angle of the cutter disc of the cigarette making machine and the frame of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the tooling for quickly adjusting the inclination angle of the cutter disc of the cigarette making machine of the utility model;
[0018] Figure 3 It is a structural schematic diagram of one of the fixed clamping plates of the utility model of the quick adjustment tooling for the inclination angle of the cutter disc of the cigarette making machine, and the fixed clamping plate is provided with a first joint bearing connecting column and a second joint bearing connecting column;
[0019] Figure 4It is a cross-sectional schematic diagram of an adjustment block in a tooling for quickly adjusting the inclination angle of a cutter disc of a cigarette making machine according to the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the structure of the first joint bearing in the tooling for quickly adjusting the inclination angle of the cutter disc of a cigarette making machine.
[0021] Description of reference numerals:
[0022] 1. The first joint bearing; 2. The second joint bearing; 3. The adjusting screw; 4. The adjusting block; 401. The threaded hole; 5. The first fixing block; 6. The cutter head; 7. The frame; 8. The third joint bearing; 9. The connecting rod; 10. The scale indicating block; 11. The scale; 12. The fixing splint; 13. The first joint bearing connecting column; 131. The first limiting block; 14. The second joint bearing connecting column; 141. The second limiting block; 15. The first connecting piece; 16. The second connecting piece; 17. The second fixing block; 18. The joint bearing limiting column; 19. The screw. DETAILED DESCRIPTION
[0023] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] like Figures 1 to 5 As shown, the tool for quickly adjusting the inclination angle of the cutter disc of a cigarette making machine according to the embodiment of the utility model comprises a cutter disc fixing assembly, a first joint bearing 1, a second joint bearing 2, two adjusting screws 3, an adjusting block 4 and a first fixing block 5. The cutter disc fixing assembly is connected to the cutter disc 6 of the cigarette making machine, one end of one adjusting screw 3 is connected to the cutter disc fixing assembly through the first joint bearing 1, one end of the other adjusting screw 3 is connected to the first fixing block 5 through the second joint bearing 2, and the first fixing block 5 is connected to the frame 7 of the cigarette making machine. The other ends of the two adjusting screws 3 are respectively threadedly connected to the two ends of the adjusting block 4, and the threads on the two adjusting screws 3 are opposite.
[0027] When adjusting the inclination angle of the cutter disc 6, by rotating the adjustment block 4 clockwise, the distance between the two adjustment screws 3 can be reduced, thereby increasing the inclination angle of the cutter disc 6; by rotating the adjustment block 4 counterclockwise, the distance between the two adjustment screws 3 can be increased, thereby decreasing the inclination angle of the cutter disc 6.
[0028] Therefore, the quick adjustment tool for the inclination angle of the cutter disc of the cigarette making machine of the utility model embodiment, by setting the matching structural form of the adjustment block 4 and the two adjusting screws 3, and the matching connection mode of the adjusting screw 3 and the joint bearing, can realize the quick adjustment of the inclination angle of the cutter disc of the cigarette making machine by rotating the adjustment block 4, thereby converting the arc motion of the cutter disc 6 during the adjustment of the inclination angle of the cutter disc into the relative linear motion between the adjustment block 4 and the adjustment screw 3, which not only simplifies the adjustment process, greatly reduces the workload of adjusting the inclination angle of the cutter disc, and improves the adjustment work efficiency, but also can effectively shorten the actual adjustment distance caused by the rotation of the inclination angle of the cutter disc during the adjustment of the inclination angle of the cutter disc, solves the problem of small space for adjusting the inclination angle of the cutter disc and inconvenient operation, and can also avoid damage to the original equipment during the adjustment process, and the adjustment process is safer and more reliable.
[0029] The tooling for quickly adjusting the inclination angle of the cutter disc of a cigarette making machine of the utility model embodiment has strong popularization and applicability, and is not only applicable to all mainstream cigarette making machines such as ZJ17, ZJ112, and ZJ118, but also applicable to filter tip forming machines.
[0030] In some embodiments of the utility model, the quick adjustment tool for the inclination of the cutter disc of the cigarette making machine also includes a scale mechanism connected between the cutter disc fixing assembly and the first fixing block 5, the scale mechanism includes a third joint bearing 8, a connecting rod 9, a scale indicator block 10 and a scale 11, one end of the connecting rod 9 is connected to the cutter disc fixing assembly through the third joint bearing 8, the other end of the connecting rod 9 is connected and fixed to one end of the scale indicator block 10, one end of the scale 11 is connected and fixed to the first fixing block 5, and the scale indicator block 10 can slide with the surface of the scale 11 so that the connecting rod 9 and the scale 11 are parallel to each other. Therefore, when the inclination of the cutter disc 6 is adjusted, the position between the scale indicator block 10 and the scale 11 will change accordingly, so that the spacing between the two adjusting screws 3 can be reflected by the scale on the scale 11, so that the inclination change of the cutter disc 6 can be converted into the scale change on the scale 11, and then the cutter disc can be quickly and accurately adjusted to the target position, which effectively solves the problem that the existing cutter disc inclination needs to be repeatedly verified after adjustment.
[0031] The production of cigarettes of different specifications will correspond to different blade inclination angles, and the angles can be calculated. Therefore, in actual use, the blade inclination angles corresponding to cigarettes of different specifications can be standardized, and then corresponded to the corresponding scales, archived and retained, so that when making adjustments, they can be directly adjusted to the corresponding scales, and the scales can correspond to the required adjustment angles. For example, the corresponding angle of a 59mm cigarette is 12.046 degrees, and the corresponding scale is 108mm; the corresponding angle of a 54mm cigarette is 11.016 degrees, and the corresponding scale is 110mm.
[0032] In some embodiments of the utility model, the cutter disc fixing assembly includes two fixing splints 12, and the two fixing splints 12 are parallel to each other. One of the fixing splints 12 is in contact with the back of the cutter disc 6, and a first joint bearing connecting column 13 and a second joint bearing connecting column 14 are respectively provided on the top of the other fixing splint 12, and the first joint bearing 1 is sleeved on the first joint bearing connecting column 13 to achieve the connection between the first joint bearing 1 and the cutter disc fixing assembly. The third joint bearing 8 is sleeved on the second joint bearing connecting column 14 to achieve the connection between the third joint bearing 8 and the cutter disc fixing assembly.
[0033] A first limiting block 131 is provided on the first spherical bearing connecting column 13 to prevent the first spherical bearing 1 from falling out, thereby ensuring the reliability of the adjustment process.
[0034] A second limiting block 141 is provided on the second spherical bearing connecting column 14 to prevent the third spherical bearing 8 from falling out, thereby ensuring the reliability of the adjustment process.
[0035] Specifically, the first ends of the two fixed clamps 12 are connected to the cutter disc 6 via the first connecting member 15 , and the second ends of the two fixed clamps 12 are connected to the cutter disc 6 via the second connecting member 16 , thereby achieving a reliable connection between the cutter disc fixing assembly and the cutter disc 6 .
[0036] A second fixing block 17 is sandwiched between the two fixing clamps 12, and the first connecting member 15 and the second connecting member 16 pass through the second fixing block 17 respectively, so as to ensure reliable assembly and fixation between the cutter disc 6, the two fixing clamps 12 and the second fixing block 17. The second fixing block 17 is used to be connected to the grinding wheel bracket to facilitate the support and inclination adjustment of the cutter disc 6.
[0037] In some embodiments of the utility model, a spherical bearing limiting column 18 is provided on the first fixing block 5 , and the second spherical bearing 2 is sleeved on the spherical bearing limiting column 18 to achieve connection between the second spherical bearing 2 and the first fixing block 5 .
[0038] Among them, a limiting end cap for preventing the second spherical bearing 2 from falling out is provided at the top end of the spherical bearing limiting column 18, thereby ensuring the reliability of the adjustment process.
[0039] In some embodiments of the utility model, the cross section of the adjustment block 4 is a hexahedron, and a threaded hole 401 is provided in the adjustment block 4. The other ends of the two adjustment screws 3 extend into the two ends of the threaded hole 401 and are threadedly connected with the threaded hole 401. The adjustment block 4 is set as a hexahedron structure, which is convenient for rotation adjustment by a wrench.
[0040] Specifically, the first fixing block 5 can be connected and fixed to the frame 7 of the cigarette making machine by two screws 19. Among them, each screw 19 passes through the first fixing block 5 and is respectively installed in cooperation with the original screw holes on the frame 7, without destroying the original equipment.
[0041] Among them, there can be three reference surfaces between the first fixed block 5 and the frame 7 for fitting, that is, the lower part, the right part and the rear part of the first fixed block 5 are in contact with the frame 7 respectively, and then with two screws 19, the stability of the tooling after installation can be ensured, and the error caused by the shaking of the tooling during operation can be reduced.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A quick adjustment tool for the inclination angle of a cutter disc of a cigarette making machine, characterized in that: It includes a cutter disc fixing assembly, a first joint bearing, a second joint bearing, two adjusting screws, an adjusting block and a first fixing block. The cutter disc fixing assembly is connected to the cutter disc of the cigarette making machine, one end of one of the adjusting screws is connected to the cutter disc fixing assembly through the first joint bearing, one end of the other adjusting screw is connected to the first fixing block through the second joint bearing, and the first fixing block is connected to the frame of the cigarette making machine; the other ends of the two adjusting screws are respectively threadedly connected to the two ends of the adjusting block, and the threads on the two adjusting screws are opposite.
2. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 1, characterized in that: It also includes a scale mechanism connected between the cutter disc fixing assembly and the first fixed block, the scale mechanism includes a third joint bearing, a connecting rod, a scale indicating block and a scale ruler, one end of the connecting rod is connected to the cutter disc fixing assembly through the third joint bearing, the other end of the connecting rod is connected and fixed to one end of the scale indicating block, one end of the scale ruler is connected and fixed to the first fixed block, and the scale indicating block can slide with the surface of the scale ruler.
3. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 2 is characterized in that: The cutter disc fixing assembly includes two fixing splints, which are parallel to each other; one of the fixing splints is in contact with the back of the cutter disc, and a first joint bearing connecting column and a second joint bearing connecting column are respectively provided on the top of the other fixing splint, the first joint bearing is sleeved on the first joint bearing connecting column, and the third joint bearing is sleeved on the second joint bearing connecting column.
4. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 3 is characterized in that: A first limit block is provided on the first spherical bearing connecting column to prevent the first spherical bearing from coming out, and a second limit block is provided on the second spherical bearing connecting column to prevent the third spherical bearing from coming out.
5. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 3 is characterized in that: The first ends of the two fixing clamps are connected to the cutter disc via a first connecting member, and the second ends of the two fixing clamps are connected to the cutter disc via a second connecting member.
6. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 5, characterized in that: A second fixing block is sandwiched between the two fixing clamps, the first connecting member and the second connecting member pass through the second fixing block respectively, and the second fixing block is used to be connected to the grinding wheel bracket.
7. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 1, characterized in that: A spherical bearing limiting column is arranged on the first fixing block, and the second spherical bearing is sleeved on the spherical bearing limiting column.
8. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 7, characterized in that: A limiting end cap for preventing the second spherical bearing from falling out is provided at the top end of the spherical bearing limiting column.
9. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 1, characterized in that: The cross section of the adjusting block is a hexahedron, and a threaded hole is provided in the adjusting block. The other ends of the two adjusting screws extend into the two ends of the threaded hole respectively and are threadedly connected with the threaded hole.
10. The quick adjustment tool for the inclination angle of the cutter head of a cigarette making machine according to claim 1, characterized in that: The first fixing block is connected and fixed to the frame by screws.