Automatic vacuum packaging machine for epoxy resin cakes
By designing an automatic vacuum packaging machine for epoxy resin cakes including dust removal, material disassembly, bagging and vacuum heat-engaging mechanism, the problems of cumbersome manual operation and high product damage rate in the prior art are solved, and an efficient and automated packaging process is achieved.
Patent Information
- Application Number
- CN202421418140.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The prior art lacks a fully automatic epoxy resin cake packaging machine, which leads to cumbersome manual operation and low efficiency, and the resin cake is easily damaged due to extrusion during the packaging process.
An automatic vacuum packaging machine for epoxy resin cakes is designed, including a dust removal mechanism, a material disposing mechanism, a bagging mechanism and a vacuum heat-closing mechanism, and a fully automated process is adopted to clean dust, disposing plates, bagging and vacuum sealing.
The automatic packaging of resin cakes is realized, which improves work efficiency, reduces the time and energy of manual operation, and reduces the product damage rate through automated arrangement and packaging.
Smart Images

Figure CN222591955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product packaging, in particular to an automatic vacuum packaging machine for epoxy resin cakes. Background Art
[0002] Resin cakes are made of epoxy resin, melamine formaldehyde resin and other resin materials as the base materials. Through different formula adjustments and processes, they are stamped into columnar materials with different diameters and lengths. They can be used for plastic sealing, mold lubrication, mold cleaning and other purposes in the processing of semiconductors and optoelectronic components. However, after the resin cakes are formed, there is no fully automatic packaging machine on the market. A series of actions such as manual dust removal, typesetting, visual inspection, bagging, heat sealing, and boxing are required. During operation, the resin cakes need to be manually arranged on a plate, then bagged one by one, and finally sealed one by one with semi-automatic sealing equipment, which is time-consuming, labor-intensive and extremely inefficient. Therefore, it is urgent to develop an automatic vacuum packaging machine for epoxy resin cakes to solve the above technical problems.
[0003] In view of this, the present utility model is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic vacuum packaging machine for epoxy resin cakes, which has a simple structure and is easy to operate. It adopts fully automatic plate placement, and automatically supplies bags, supports bags, puts bags in, and exits after the plate is placed. It also adopts fully automatic vacuum sealing, which not only ensures product consistency, but also saves time and effort, greatly improves work efficiency, has broad application prospects, and is conducive to popularization and application.
[0005] In order to achieve the above-mentioned purpose, the utility model provides an automatic vacuum packaging machine for epoxy resin cakes, comprising a dust removal mechanism for removing dust from the surface of the resin cakes, a material swinging mechanism for arranging the resin cakes in order, a bagging mechanism for bagging the resin cakes, a vacuum heat sealing mechanism for vacuuming and heat-sealing the resin cakes, and a PLC touch screen control system for controlling the operation of the entire automatic resin cake packaging machine. The dust removal mechanism is connected to the discharge port of a rotary cake maker. When working, the resin cakes prepared by the rotary cake maker pass through the dust removal mechanism, the material swinging mechanism, the bagging mechanism and the vacuum heat sealing mechanism in sequence.
[0006] Preferably, the dust removal mechanism is provided with a metal material channel and a hose material channel. The soft material pipeline is connected to the metal material channel through a hose clamp. A compressed air inlet is provided on the metal material channel. When in use, an air pipe with compressed air is connected to the compressed air inlet, and the compressed air is transported to the hose material channel through the metal material channel. After the resin cake enters the dust removal mechanism from the cake making machine, compressed air is blown in all the time during the process of passing through the hose material channel. The gas will move along the surface of the resin cake to achieve dust removal of the resin cake without dead ends.
[0007] Preferably, the swing mechanism comprises an X-axis group, a Y-axis group, a Z-axis group and a swing plate jig, and the swing plate jig is installed on the Y-axis group. Through the movement of the X-axis group, the Y-axis group and the Z-axis group, the resin cakes are placed in the swing plate jig in an orderly and quantitative manner.
[0008] Preferably, the bagging mechanism includes a bag opening mechanism, a bag taking X-axis group, a transmission mechanism 1, a bag taking Y-axis group and a clip. The bag taking Y-axis group is installed on the bag taking X-axis group to form an XY-axis plane motion. The clip, the bag taking X-axis group and the transmission mechanism 1 are installed on a frame 1. A packaging bag is placed in the clip. The bag taking X-axis group and the bag taking Y-axis group take the packaging bag out of the clip and place it on the transmission mechanism 1. The packaging bag is supported by the bag opening mechanism, and the resin cake placed in the plate-setting fixture is placed in the supported packaging bag on the transmission mechanism 1 through the Y-axis group.
[0009] Preferably, the vacuum heat sealing mechanism includes a vacuum pump, a lifting mechanism, a heating strip, a sealing cover, a bag mouth clamping mechanism and a second transmission mechanism. The vacuum pump is arranged at the bottom of the lifting mechanism, and the sealing cover is arranged at the top of the lifting mechanism. The heating strip, the bag mouth clamping mechanism and the second transmission mechanism are located inside the lifting mechanism. The bag mouth clamping mechanism, the lifting mechanism, the heating strip and the second transmission mechanism are all installed on the second frame. When working, the resin cake put into the bag is transmitted to the second transmission mechanism of the vacuum heat sealing mechanism through the first transmission mechanism, and the bag mouth clamping mechanism clamps the bag mouth to ensure that the bag surface at the heat sealing point is flat. Then the lifting mechanism falls, and the vacuum pump draws vacuum accordingly. When the vacuum degree in the sealing cover reaches the requirement, the heating strip heats and seals it. After completion, it is transmitted out through the second transmission mechanism.
[0010] Preferably, the resin cake is cylindrical with a diameter of 13 mm.
[0011] The utility model provides an automatic vacuum packaging machine for epoxy resin cakes, which has the following beneficial effects.
[0012] 1. The utility model has a simple structure and convenient operation. It adopts full-automatic plate placement, automatic bag supply, bag support, bag feeding and bag withdrawal after plate placement, and full-automatic vacuum sealing, which not only ensures product consistency, but also saves time and labor, and greatly improves work efficiency.
[0013] 2. The utility model arranges the products neatly before packaging, which greatly reduces the breakage rate caused by mutual squeezing between products during the vacuuming process and improves the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of the structure of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model;
[0015] Figure 2A schematic diagram of the dust removal mechanism structure of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model;
[0016] Figure 3 A schematic diagram of the structure of a material swinging mechanism of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model;
[0017] Figure 4 This is the arrangement diagram of the resin cake in the plating fixture;
[0018] Figure 5 A schematic diagram of the bagging mechanism structure of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model;
[0019] Figure 6 The utility model provides a schematic diagram of the vacuum heat sealing mechanism structure of an automatic vacuum packaging machine for epoxy resin cakes.
[0020] In the figure:
[0021] 1. Dust removal mechanism 101. Metal channel 102. Compressed air inlet 103. Hose channel 104. Hose clamp 2. Swinging mechanism 201. Swinging fixture 202. Y-axis group 203. Z-axis group 204. X-axis group 205. Incoming material inlet 3. Bagging mechanism 301. Bag opening mechanism 302. Bag taking X-axis group 303. Transmission mechanism 1 304. Bag taking Y-axis group 305. Clip 306. Frame 1 4. Vacuum heat sealing mechanism 401. Lifting mechanism 402. Heating strip 403. Sealing cover 404. Bag mouth clamping mechanism 405. Transmission mechanism 2 406. Vacuum pump 407. Frame 2 5. Rotary cake maker 6. Resin cake. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with specific embodiments and drawings to help understand the content of the present invention.
[0023] The utility model provides an automatic vacuum packaging machine for epoxy resin cakes, comprising a dust removal mechanism 1 for removing dust from the surface of resin cakes 6, a swing mechanism 2 for orderly arranging resin cakes 6, a bagging mechanism 3 for bagging resin cakes 6, a vacuum heat sealing mechanism 4 for vacuumizing and heat sealing resin cakes 6, and a PLC touch screen control system (not shown in the figure) for controlling the operation of the entire automatic packaging machine for resin cakes. The dust removal mechanism 1 is connected to the discharge port of the rotary cake making machine 5. When working, the resin cakes 6 prepared by the rotary cake making machine 5 pass through the dust removal mechanism 1, the swing mechanism 2, the bagging mechanism 3 and the vacuum heat sealing mechanism 4 in sequence. The resin cake 6 is cylindrical with a diameter of 13 mm.
[0024] like Figure 2The figure shows a schematic diagram of the dust removal mechanism structure of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model. The dust removal mechanism 1 is provided with a metal material channel 101 and a hose material channel 103. The soft material pipeline 103 is connected to the metal material channel 101 through a throat clamp 104. The metal material channel 101 is provided with a compressed air inlet 102. When in use, the air pipe with compressed air is connected to the compressed air inlet 102, and the compressed air is transported to the hose material channel 103 through the metal material channel 101. After the resin cake 6 enters the dust removal mechanism from the cake making machine, compressed air is blown in during the process of passing through the hose material channel. The gas will move along the surface of the resin cake 6 to achieve dust removal without dead angles for the resin cake 6. The resin cake 6 is finally reached the incoming material inlet 205 through the hose material channel 103 under the action of gravity.
[0025] like Figure 3 The figure is a schematic diagram of the structure of the swing mechanism of the automatic vacuum packaging machine for epoxy resin cakes provided by the utility model. The swing mechanism 2 includes an X-axis group 204, a Y-axis group 202, a Z-axis group 203 and a swing plate fixture 201. The swing plate fixture 201 is installed on the Y-axis group 202. Through the movement of the X-axis group 204, the Y-axis group 202 and the Z-axis group 203, the resin cakes 6 are placed in the swing plate fixture 201 in an orderly and quantitative manner.
[0026] like Figure 5 The figure shows a schematic diagram of the bagging mechanism structure of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model. The bagging mechanism 3 includes a bag opening mechanism 301, a bag taking X-axis group 302, a transmission mechanism 1 303, a bag taking Y-axis group 304 and a clip 305. The bag taking Y-axis group 304 is installed on the bag taking X-axis group 302 to form an XY-axis plane motion. The clip 305, the bag taking X-axis group 302 and the transmission mechanism 1 303 are installed on a frame 1 306. A packaging bag is placed in the clip 305. The bag taking X-axis group 302 and the bag taking Y-axis group 304 take the packaging bag out of the clip 305 and place it on the transmission mechanism 1 303. The packaging bag is supported by the bag opening mechanism 301, and the resin cake 6 placed in the plate jig 201 is placed in the supported packaging bag on the transmission mechanism 1 303 through the Y-axis group 202.
[0027] like Figure 6The figure is a schematic diagram of the vacuum heat sealing mechanism structure of an automatic vacuum packaging machine for epoxy resin cakes provided by the utility model. The vacuum heat sealing mechanism 4 includes a vacuum pump 406, a lifting mechanism 401, a heating strip 402, a sealing cover 403, a bag opening clamping mechanism 404 and a second transmission mechanism 405. The vacuum pump 406 is arranged at the bottom of the lifting mechanism 401, the sealing cover 403 is arranged at the top of the lifting mechanism 401, the heating strip 402, the bag opening clamping mechanism 404, and the second transmission mechanism 405 are located inside the lifting mechanism 401, and the bag opening clamping mechanism 404, the lifting mechanism 401, the heating strip 402, The transmission mechanism 2 405 is installed on the frame 2 407. When working, the resin cake 6 in the bag is transmitted to the transmission mechanism 2 405 of the vacuum heat sealing mechanism 4 through the transmission mechanism 1 303. The bag mouth clamping mechanism 404 clamps the bag mouth to ensure that the bag surface at the heat sealing position is flat. Then the lifting mechanism 401 falls, and the vacuum pump 406 draws vacuum. When the vacuum degree in the sealing cover 403 reaches the requirement, the heating strip 402 heats and seals it. After completion, it is transmitted out through the transmission mechanism 2 405.
[0028] The working principle of the utility model is:
[0029] During operation, the resin cakes 6 that come out of the rotary cake making machine 5 in an orderly manner are firstly cleared of surface dust by the dust removal mechanism 1. After the dust removal is completed, the resin cakes 6 enter the swinging mechanism 2 through the hose material channel 101. The swinging mechanism 2 sets the parameters (resin cake 6 length, packaging quantity, etc.) manually in advance, and the equipment automatically swings the materials, and the resin cakes 6 are orderly placed in the plate jig 201, such as Figure 4 As shown, it is an arrangement diagram of the resin cake 6 in the plate jig 201. The plate jig 201 filled with resin cakes 6 enters the bagging mechanism 3 through the Y-axis group 202. After bagging, the packaging bag enters the vacuum heat sealing mechanism 4 through the transmission mechanism 1 303 to complete the vacuum heat sealing action of the resin cake 6. After the action is completed, it is transmitted through the transmission mechanism 2 405, and finally the packaged resin cake 6 is taken away manually.
[0030] This article uses specific examples to explain the concept of the utility model in detail, and the description of the above embodiments is only used to help understand the core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, any obvious modifications, equivalent substitutions or other improvements made without departing from the concept of the utility model should be included in the scope of protection of the utility model.
Claims
1. An automatic vacuum packaging machine for epoxy resin cakes, characterized in that: The invention comprises a dust removal mechanism for removing dust from the surface of the resin cake, a material swinging mechanism for arranging the resin cakes in order, a bagging mechanism for bagging the resin cakes, a vacuum heat sealing mechanism for vacuum heat sealing the resin cakes, and a PLC touch screen control system for controlling the operation of the entire resin cake automatic packaging machine. The dust removal mechanism is connected to the discharge port of the rotary cake making machine. When working, the resin cakes prepared by the rotary cake making machine pass through the dust removal mechanism, the material swinging mechanism, the bagging mechanism and the vacuum heat sealing mechanism in sequence.
2. The automatic vacuum packaging machine for epoxy resin cakes according to claim 1, characterized in that: The dust removal mechanism is provided with a metal material channel and a hose material channel. The hose material channel is connected to the metal material channel through a hose clamp. The metal material channel is provided with a compressed air inlet. When in use, an air pipe with compressed air is connected to the compressed air inlet, and the compressed air is transported to the hose material channel through the metal material channel. After the resin cake enters the dust removal mechanism from the cake making machine, compressed air is blown in all the time during the process of passing through the hose material channel. The gas will move along the surface of the resin cake to achieve dust removal of the resin cake without dead ends.
3. The automatic vacuum packaging machine for epoxy resin cakes according to claim 2, characterized in that: The swing mechanism includes an X-axis group, a Y-axis group, a Z-axis group and a swing plate jig. The swing plate jig is installed on the Y-axis group. Through the movement of the X-axis group, the Y-axis group and the Z-axis group, the resin cakes are placed in the swing plate jig in an orderly and quantitative manner.
4. The automatic vacuum packaging machine for epoxy resin cakes according to claim 3, characterized in that: The bagging mechanism includes a bag opening mechanism, a bag taking X-axis group, a transmission mechanism 1, a bag taking Y-axis group and a clip. The bag taking Y-axis group is installed on the bag taking X-axis group to form an XY-axis plane motion. The clip, the bag taking X-axis group and the transmission mechanism 1 are installed on a frame 1. A packaging bag is placed in the clip. The bag taking X-axis group and the bag taking Y-axis group take the packaging bag out of the clip and place it on the transmission mechanism 1. The packaging bag is supported by the bag opening mechanism, and the resin cake placed in the plate setting fixture is placed in the supported packaging bag on the transmission mechanism 1 through the Y-axis group.
5. The automatic vacuum packaging machine for epoxy resin cakes according to claim 4, characterized in that: The vacuum heat sealing mechanism includes a vacuum pump, a lifting mechanism, a heating strip, a sealing cover, a bag mouth clamping mechanism and a second transmission mechanism. The vacuum pump is arranged at the bottom of the lifting mechanism, and the sealing cover is arranged at the top of the lifting mechanism. The heating strip, the bag mouth clamping mechanism and the second transmission mechanism are located inside the lifting mechanism. The bag mouth clamping mechanism, the lifting mechanism, the heating strip and the second transmission mechanism are all installed on the second frame. When working, the resin cake put into the bag is transmitted to the second transmission mechanism of the vacuum heat sealing mechanism through the first transmission mechanism. The bag mouth clamping mechanism clamps the bag mouth to ensure that the bag surface at the heat sealing position is flat. Then the lifting mechanism falls, and the vacuum pump draws vacuum accordingly. When the vacuum degree in the sealing cover reaches the requirement, the heating strip heats and seals it. After completion, it is transmitted out through the second transmission mechanism.
6. The automatic vacuum packaging machine for epoxy resin cakes according to claim 5, characterized in that: The resin cake is cylindrical and has a diameter of 13 mm.