Equipment for phosphating steel wire

By designing a treatment box containing a pickling chamber and a phosphating chamber, the problem of insufficient mixing and pickling in the wire rope phosphating treatment is solved, and more efficient wire rope phosphating treatment and longer service life are achieved.

CN222594007UActive Publication Date: 2025-03-11JIAXING FENGCHENG HARDWARE CO LTD
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Patent Information

Application Number
CN202421116803.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-11
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the phosphating process of the wire rope, the mixing of the acid solution and the phosphating liquid leads to poor phosphating effect, and at the same time, the contact between the pickling solution and the wire rope is insufficient, affecting the phosphating effect.

Method used

A treatment box containing a pickling chamber and a phosphating chamber is designed. The pickling chamber is equipped with a drive device to move the pickling cylinder to ensure that the pickling liquid is in full contact with the steel wire rope. A water tank and a spray head are provided on the top of the phosphating chamber for flushing the excess acid to avoid mixing with the phosphating liquid.

Benefits of technology

Through sufficient pickling and effective acid rinsing, the phosphating effect of the wire rope is improved, the processing efficiency is improved and the service life of the wire rope is extended.

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Abstract

The utility model discloses equipment for phosphating steel wires. The equipment comprises a treatment box, a partition plate is arranged in the treatment box, an acid pickling chamber is arranged on the left side of the partition plate, a phosphating chamber is arranged on the right side of the partition plate, an acid pickling cylinder is arranged in the acid pickling chamber, and a driving device is arranged on one side of the acid pickling cylinder; a baffle is arranged in the phosphating chamber, and a collecting chamber and a phosphating cavity are arranged on the two sides of the baffle correspondingly; a water tank and a drying box are arranged at the top of the phosphating chamber. According to the equipment, the pickling chamber and the phosphating chamber are arranged in the same treatment box, processing treatment can be conducted at the same time, and the processing efficiency is improved; a driving device is arranged on one side of the pickling cylinder and can drive the pickling cylinder to move left and right during pickling, and then pickling liquid in the pickling cylinder can make full contact with the steel wire rope; during phosphating, redundant acid liquor on the steel wire rope is flushed through the water tank and the spray heads, then phosphating treatment is conducted, and the situation that the phosphating effect is affected due to mixing of the acid liquor and phosphating liquor is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire processing equipment, in particular to equipment used for phosphating treatment of steel wire. Background Art

[0002] Wire rope refers to a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Since the steel wire rope is exposed to the outdoors for a long time during use, it is easy to rust, which in turn affects its service life. Therefore, the corresponding phosphating equipment is required to treat the steel wire rope during the production and processing of the steel wire rope.

[0003] When processing the steel wire rope, the surface of the steel wire rope will have acid after pickling. A large amount of acid will enter the phosphating treatment pool along with the steel wire rope. During the phosphating treatment, the acid will mix with the phosphating solution and affect the phosphating effect. In addition, during pickling, the steel wire rope is directly placed in the pickling solution for immersion. The pickling solution is prone to insufficient contact with the steel wire rope. The surface of the steel wire rope has not been fully pickled, which is easy to affect the subsequent phosphating process and reduce the phosphating effect. Utility Model Content

[0004] The main purpose of the utility model is to provide a device for phosphating steel wire to solve the above technical problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for phosphating steel wire, comprising a treatment box, a partition is provided in the treatment box, a pickling chamber is provided on the left side of the partition, a phosphating chamber is provided on the right side of the partition, a pickling cylinder is provided in the pickling chamber, and a driving device is provided on one side of the pickling cylinder; a baffle is provided in the phosphating chamber, and a collecting chamber and a phosphating chamber are provided on both sides of the baffle respectively; a water tank and a drying box are provided on the top of the phosphating chamber.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: a first guide wheel is provided in the pickling chamber, a second guide wheel is provided in the pickling cylinder, a third guide wheel is provided on the top of the partition, a fourth guide wheel is provided in the collecting chamber, and a fifth guide wheel, a sixth guide wheel and a seventh guide wheel are provided in the phosphating chamber.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the driving device includes a cylinder arranged on the top of the processing box, the output end of the cylinder is provided with a connecting block, a slide rail is provided below the connecting block, a slider is provided in the slide rail, the top of the slider is connected to the connecting block, the bottom of the slider is provided with a connecting rod, and the bottom end of the connecting rod is connected to the side end of the pickling cylinder.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the bottoms of the pickling chamber and the phosphating chamber are both provided with funnel grooves.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: a nozzle is provided at the bottom of the water tank, and the output end of the nozzle is facing the steel wire rope on the right side of the third guide wheel; an air nozzle is provided at the bottom of the drying box, and the output end of the air nozzle is facing the steel wire rope on the left side of the seventh guide wheel.

[0010] The beneficial effects of the utility model are as follows: in this equipment, the pickling chamber and the phosphating chamber are arranged in the same processing box, and processing can be carried out at the same time, thereby improving processing efficiency; a driving device is provided on one side of the pickling cylinder. During pickling, the driving device can drive the pickling cylinder to move left and right, so that the pickling liquid in the pickling cylinder can fully contact with the steel wire rope; during phosphating, the excess acid on the steel wire rope is washed away by the water tank and the nozzle, and then the phosphating treatment is carried out to avoid mixing of the acid and the phosphating liquid and affecting the phosphating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model. DETAILED DESCRIPTION

[0012] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0013] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0014] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0015] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0016] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0017] See attached figure Figure 1 In this embodiment, a device for phosphating steel wire comprises a treatment box, a partition 5 is provided in the treatment box, a pickling chamber 1 is provided on the left side of the partition 5, a phosphating chamber is provided on the right side of the partition 5, a pickling cylinder 4 is provided in the pickling chamber, and a driving device is provided on one side of the pickling cylinder 4; a baffle 200 is provided in the phosphating chamber, and a collecting chamber 2 and a phosphating chamber 3 are provided on both sides of the baffle 200; a water tank 7 and a drying box 8 are provided on the top of the phosphating chamber.

[0018] Furthermore, a first guide wheel 10 is provided in the pickling chamber 1, a second guide wheel 40 is provided in the pickling cylinder 4, a third guide wheel 50 is provided on the top of the partition 5, a fourth guide wheel 20 is provided in the collecting chamber 2, and a fifth guide wheel 30, a sixth guide wheel 31 and a seventh guide wheel 32 are provided in the phosphating chamber 3.

[0019] Furthermore, the driving device includes a cylinder 6 arranged on the top of the processing box, a connecting block 60 is provided at the output end of the cylinder 6, a slide rail 62 is provided below the connecting block 60, a slider 61 is provided in the slide rail 62, the top of the slider 61 is connected to the connecting block 60, and a connecting rod 63 is provided at the bottom of the slider 61, and the bottom end of the connecting rod 63 is connected to the side end of the pickling cylinder 4.

[0020] Furthermore, a funnel trough 9 is provided at the bottom of the pickling chamber 1 and the phosphating chamber.

[0021] Furthermore, a nozzle 70 is provided at the bottom of the water tank 7, and the output end of the nozzle 70 is facing the steel wire rope on the right side of the third guide wheel 50; an air nozzle 80 is provided at the bottom of the drying box 8, and the output end of the air nozzle 80 is facing the steel wire rope on the left side of the seventh guide wheel 32.

[0022] In the present device, the pickling chamber 1 and the phosphating chamber are arranged in the same processing box, and processing can be carried out at the same time, thereby improving processing efficiency; a driving device is arranged on one side of the pickling cylinder 4, and during pickling, the driving device can drive the pickling cylinder 4 to move left and right, thereby allowing the pickling liquid in the pickling cylinder 4 to fully contact with the steel wire rope; during phosphating, the excess acid on the steel wire rope is washed through the water tank 7 and the nozzle 70, and then the phosphating treatment is carried out to avoid mixing of the acid and the phosphating liquid and affecting the phosphating effect.

[0023] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for phosphating steel wire, characterized in that: It comprises a processing box, wherein a partition is arranged in the processing box, a pickling chamber is arranged on the left side of the partition, a phosphating chamber is arranged on the right side of the partition, a pickling cylinder is arranged in the pickling chamber, and a driving device is arranged on one side of the pickling cylinder; a baffle is arranged in the phosphating chamber, and a collecting chamber and a phosphating chamber are arranged on both sides of the baffle respectively; a water tank and a drying box are arranged on the top of the phosphating chamber.

2. The device for phosphating steel wire according to claim 1, characterized in that: A first guide wheel is provided in the pickling chamber, a second guide wheel is provided in the pickling cylinder, a third guide wheel is provided on the top of the partition, a fourth guide wheel is provided in the collecting chamber, and a fifth guide wheel, a sixth guide wheel and a seventh guide wheel are provided in the phosphating chamber.

3. The device for phosphating steel wire according to claim 2, characterized in that: The driving device includes a cylinder arranged on the top of the processing box, a connecting block is provided at the output end of the cylinder, a slide rail is provided below the connecting block, a slider is provided in the slide rail, the top of the slider is connected to the connecting block, a connecting rod is provided at the bottom of the slider, and the bottom end of the connecting rod is connected to the side end of the pickling cylinder.

4. The device for phosphating steel wire according to claim 3, characterized in that: The bottoms of the pickling chamber and the phosphating chamber are both provided with funnel grooves.

5. The device for phosphating steel wire according to claim 3, characterized in that: A nozzle is provided at the bottom of the water tank, and the output end of the nozzle is directed toward the steel wire rope on the right side of the third guide wheel; an air nozzle is provided at the bottom of the drying box, and the output end of the air nozzle is directed toward the steel wire rope on the left side of the seventh guide wheel.