Multi-spinning infiltration treatment device
By designing a multi-channel spinning infiltration treatment device, the simultaneous liquid immersion treatment of multiple spinning rollers and wire guide mechanisms are used to realize the simultaneous liquid immersion treatment of multiple spinning, and the liquid management is optimized through the liquid level detection and control system, the problem of low multi-channel spinning treatment in the prior art is solved, and the production efficiency and liquid management effect are improved.
Patent Information
- Application Number
- CN202323492088.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2033-12-20
AI Technical Summary
The existing spinning liquid immersion treatment process is difficult to efficiently process multiple spinning at the same time, resulting in low production efficiency.
A multi-channel spinning infiltration treatment device is designed, including a liquid infiltration treatment mechanism, a liquid supply mechanism and a driving mechanism. The simultaneous liquid infiltration treatment of multiple spinning is realized through the liquid infiltration roller and a wire guide mechanism, and the liquid supply and discharge are optimized through the liquid level detection and control system.
The simultaneous liquid immersion treatment of multiple spinning lines is realized, which improves production efficiency, maintains the separation and orderliness of spinning, avoids liquid waste and overflow, and ensures uniform flow of liquid.
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Figure CN222594110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spinning processing equipment, in particular to a multi-channel spinning impregnation processing device. Background Art
[0002] During the spinning process, an immersion treatment process is required to optimize the spinning performance. The commonly used treatment process is to use an oil agent (such as silicone oil) to treat the spinning. The immersion treatment can reduce the friction between fibers, reduce the wear and breakage of spinning, and improve the efficiency and quality of spinning; it can also reduce the friction between fibers and equipment, reduce the wear and energy consumption of equipment; the antistatic agent in the oil agent can effectively inhibit the generation and accumulation of static electricity in the fiber, and reduce the interference of static electricity on the spinning process. Static electricity will cause the aggregation and entanglement of fibers, affecting the continuity and uniformity of spinning; the antioxidant in the oil agent can prevent the fiber from being affected by oxidation during the spinning process and extend the service life of the fiber. Oxidation will cause the fiber to break and turn yellow, affecting the quality and appearance of spinning; the antibacterial agent can inhibit the growth and reproduction of bacteria and fungi on the fiber surface, keep the fiber clean and hygienic, and the growth of bacteria and fungi will cause odor and pollution during the spinning process, affecting the quality and environment of spinning, and the antibacterial agent can effectively solve this problem. Through lubrication, anti-static, anti-oxidation and antibacterial functions, the smooth spinning process and the quality of the fiber are guaranteed. In the future, with the continuous development and progress of the textile industry, the spinning liquid treatment process will also be further improved and upgraded to meet the growing market demand. Therefore, a solution with a simple and reasonable design and the ability to improve the treatment efficiency has become a focus of this field. Utility Model Content
[0003] The utility model provides a multi-pass spinning impregnation treatment device, which can perform impregnation treatment on multiple spinning passes at the same time, thereby improving production efficiency.
[0004] In order to achieve the above-mentioned utility model purpose, the utility model adopts the following technical solutions:
[0005] A multi-pass spinning impregnation treatment device comprises an immersion treatment mechanism, a liquid supply mechanism and a driving mechanism, wherein the immersion treatment mechanism comprises a liquid storage container and an immersion roller, wherein the immersion roller is rotatably arranged in the liquid storage container, wherein the liquid storage container is provided with an immersion window, wherein a roller surface portion of the immersion roller is exposed in the immersion window; wherein the liquid supply mechanism supplies liquid to the liquid storage container, wherein the driving mechanism is transmission-connected to the immersion roller, and wherein the driving mechanism drives the immersion roller to rotate; wherein the immersion roller contacts the liquid in the liquid storage container, and as the immersion roller rotates, the liquid is stained on the entire roller surface.
[0006] Preferably, a wire guiding mechanism is also included, the wire guiding mechanism includes a plurality of guide ring groups, the plurality of guide ring groups are arranged along the axial direction of the immersion roller, the guide ring group includes a front guide ring and a rear guide ring, the front guide ring and the rear guide ring are respectively arranged on the front and rear sides of the liquid storage container, a line connecting the highest point of the inner side of the front guide ring and the highest point of the inner side of the rear guide ring is lower than the highest point of the immersion roller, the spinning passing through the front guide ring and the rear guide ring spans above the liquid storage container and is tightly attached to the roller surface of the immersion roller exposed at the immersion window.
[0007] Preferably, a drain pipe is provided at the bottom of the liquid storage container.
[0008] Preferably, the liquid storage container is provided with a liquid level detection mechanism, which includes a liquid level sensor for detecting the amount of liquid in the liquid storage container, and the discharge pipe is provided with an electric control valve, and the liquid level sensor and the electric control valve are connected via a signal circuit.
[0009] Preferably, the liquid supply mechanism comprises a pre-storage tank for pre-storing the treatment liquid and a pipeline system for connecting the pre-storage tank and the liquid storage container, and the pre-storage tank injects and stops injecting liquid into the liquid storage container through the pipeline system.
[0010] Preferably, a peristaltic pump is provided on the pipeline system, and the peristaltic pump is connected to the liquid level sensor via a signal circuit.
[0011] Preferably, the liquid storage container is a tubular shell, in which a tubular cavity having a diameter greater than that of the immersion roller is provided, and the immersion roller is located in the tubular cavity and is arranged coaxially with the tubular cavity.
[0012] Preferably, the roller surface area of the immersion roller exposed in the immersion window accounts for 1 / 2 to 1 / 4 of the complete roller surface.
[0013] Compared with the prior art, the multi-pass spinning impregnation treatment device using the above technical solution has the following beneficial effects:
[0014] 1. The spinning is perpendicular to the axis of the immersion roller and close to the roller surface to complete the immersion. According to production needs, multiple spinnings can be arranged along the axis of the immersion roller, and the immersion treatment of multiple spinnings can be achieved at the same time, which is beneficial to improve production efficiency.
[0015] Second, by guiding and limiting the spinning by the front guide ring and the rear guide ring, when processing more spinning at the same time, the spinning can be kept separated, the arrangement can be ensured to prevent mutual interference between the spinning; at the same time, the spinning can be pressed tightly against the roller surface of the immersion roller.
[0016] 3. The setting of the drain pipe has the following effects: after the immersion treatment is completed or when the liquid needs to be replaced, the remaining liquid in the liquid storage container can be discharged for recycling to avoid waste; discharging the liquid through the drain pipe can prevent the liquid level in the liquid storage container from being too high and overflowing; continuous discharge of liquid through the drain pipe can make the liquid in the liquid storage container flow, maintain the fluidity and uniformity of the liquid, and avoid film formation on the liquid surface. In the preferred solution, a liquid level detection function is added. When it is detected that the liquid level in the liquid storage container is too high, a signal can be immediately given to the electric control valve to open it and discharge part of the liquid to prevent overflow.
[0017] 4. The liquid supply mechanism can control the liquid supply to the liquid storage container. When the liquid level sensor detects that the liquid height in the liquid storage container is too low, it can immediately give a signal to the peristaltic pump to supply the liquid in the pre-storage tank into the liquid storage container. When it is detected that the liquid level reaches a certain set value, the supply is stopped, which is conducive to maintaining the liquid in the liquid storage container at the optimal design height. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of an embodiment of a multi-pass spinning impregnation treatment device of the utility model.
[0019] Figure 2 It is a top view of this embodiment.
[0020] Figure 3 Schematic diagram of the working mode of this embodiment.
[0021] Figure numerals: 1. immersion processing mechanism; 10. tubular shell; 100. immersion window; 101. tube cavity; 102. discharge pipe; 11. immersion roller; 2. servo motor; 3. liquid supply mechanism; 30. pre-storage tank; 31. pipeline system; 4. guide ring group; 40. front guide ring; 41. rear guide ring; 5. electric control valve; 6. liquid level sensor; 7. peristaltic pump; 8. spinning. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings.
[0023] like Figures 1 to 3The multi-pass spinning impregnation treatment device shown comprises an immersion treatment mechanism 1, a liquid supply mechanism 3 and a driving mechanism, wherein the liquid supply mechanism 3 supplies liquid to the liquid storage container, and the driving mechanism drives the immersion roller 11 to rotate. The immersion treatment mechanism 1 comprises a liquid storage container and an immersion roller 11, wherein the liquid storage container is a tubular shell 10, wherein a tube cavity 101 having a diameter greater than that of the immersion roller 11 is provided in the tubular shell 10, wherein the liquid / oil agent used for the impregnation treatment is stored in the tube cavity 101, wherein the immersion roller 11 is rotatably arranged in the tube cavity 101, and the immersion roller 11 is arranged coaxially with the tube cavity 101; wherein an immersion window 100 is arranged at the upper half of the liquid storage container, wherein the roller surface of the immersion roller 11 is partially exposed in the immersion window 100, and the roller surface area of the immersion roller 11 exposed in the immersion window 100 accounts for 1 / 3 of the complete roller surface.
[0024] The driving mechanism adopts a servo motor 2, which is arranged at one end of the tubular shell 10. The rotating shaft of the immersion roller 11 passes through the end of the tubular shell 10 and is coaxially connected to the rotating shaft of the servo motor 2. The servo motor 2 drives the immersion roller 11 to rotate in the tubular shell 10. The immersion roller 11 contacts the liquid medicine / oil agent in the tubular cavity 101, and as the immersion roller 11 rotates, the liquid medicine / oil agent is stained on the entire roller surface.
[0025] The wire guide mechanism also includes a plurality of guide ring groups. In this embodiment, five guide ring groups are used as an example. The five guide ring groups are arranged equidistantly along the axial direction of the immersion roller 11. The guide ring group 4 includes a front guide ring 40 and a rear guide ring 41. The front guide ring 40 and the rear guide ring 41 are respectively arranged on the front and rear sides of the tubular shell 10. The line connecting the highest point of the inner side of the front guide ring 40 and the highest point of the inner side of the rear guide ring 41 is lower than the highest point of the immersion roller 11. The spinning 8 passing through the front guide ring 40 and the rear guide ring 41 spans the top of the tubular shell 10 and is closely attached to the roller surface of the immersion roller 11 exposed at the immersion window 100.
[0026] A liquid discharge pipe 102 is also provided at the bottom of the tubular shell 10, and an electrically controlled valve 5 is arranged on the liquid discharge pipe 102; the tubular shell 10 is provided with a liquid level detection mechanism, which includes a liquid level sensor 6 for detecting the amount of liquid in the tubular cavity 101, and the liquid level sensor 6 is connected to the electrically controlled valve 5 through a signal circuit.
[0027] The liquid supply mechanism 3 includes a pre-storage tank 30 and a pipeline system 31. The pre-storage tank 30 is used to pre-store liquid medicine / oil. The pipeline system 31 is used to connect the pre-storage tank 30 and the tubular shell 10. The pipeline system 31 is connected to the end of the tubular shell 10 away from the servo motor 2. A peristaltic pump 7 is arranged on the pipeline system 31. The peristaltic pump 7 is connected to the liquid level sensor 6 through a signal circuit. The peristaltic pump 7 is controlled to enable the pre-storage tank 30 to inject and stop injecting liquid into the tubular cavity 101 through the pipeline system 31.
[0028] When the liquid level sensor 6 detects that the liquid level in the lumen 101 is too low, a signal can be immediately given to the peristaltic pump 7 to supply the liquid in the pre-storage tank 30 into the lumen 101. When the liquid level reaches a certain set value, the supply is stopped to maintain the liquid in the lumen 101 at the optimal design height. After the immersion treatment is completed or when the liquid needs to be replaced, the remaining liquid in the lumen 101 can be discharged for recycling by opening the electrically controlled valve 5; if the liquid supply mechanism 3 fails and causes the liquid level in the lumen 101 to rise to the highest threshold set by the triggering liquid level sensor 6, the electrically controlled valve 5 is immediately opened to discharge the liquid to avoid overflow from the immersion window 100. During the immersion treatment process, the peristaltic pump 7 can also be controlled to input at a set flow rate, and the electrically controlled valve 5 can be controlled to discharge at a set flow rate, so that the liquid medicine / oil in the lumen 101 flows continuously to maintain the fluidity and uniformity of the liquid.
[0029] The technical solution described above is a preferred implementation mode of the present utility model. A person skilled in the art may make several modifications and improvements without departing from the principle of the present utility model, and these modifications and improvements shall also be regarded as within the protection scope of the present utility model.
Claims
1. A multi-pass spinning impregnation treatment device, characterized in that: The invention comprises a liquid immersion treatment mechanism (1), a liquid supply mechanism (3) and a driving mechanism, wherein the liquid immersion treatment mechanism (1) comprises a liquid storage container and a liquid immersion roller (11), wherein the liquid immersion roller (11) is rotatably arranged in the liquid storage container, wherein the liquid storage container is provided with a liquid immersion window (100), and a roller surface portion of the liquid immersion roller (11) is exposed in the liquid immersion window (100); the liquid supply mechanism (3) supplies liquid to the liquid storage container, the driving mechanism is in transmission connection with the liquid immersion roller (11), and the driving mechanism drives the liquid immersion roller (11) to rotate; the liquid immersion roller (11) contacts the liquid in the liquid storage container, and as the liquid immersion roller (11) rotates, the liquid is contaminated on the entire roller surface.
2. The multi-pass spinning impregnation treatment device according to claim 1, characterized in that: The invention also comprises a wire guiding mechanism, the wire guiding mechanism comprising a plurality of guide ring groups, the plurality of guide ring groups being arranged along the axial direction of the immersion roller (11), the guide ring group (4) comprising a front guide ring (40) and a rear guide ring (41), the front guide ring (40) and the rear guide ring (41) being arranged on the front and rear sides of the liquid storage container respectively, the line connecting the highest point of the inner side of the front guide ring (40) and the highest point of the inner side of the rear guide ring (41) being lower than the highest point of the immersion roller (11), the spinning (8) passing through the front guide ring (40) and the rear guide ring (41) spanning above the liquid storage container and closely attached to the roller surface of the immersion roller (11) exposed at the immersion window (100).
3. The multi-pass spinning impregnation treatment device according to claim 1 or 2, characterized in that: A liquid drain pipe (102) is provided at the bottom of the liquid storage container.
4. The multi-pass spinning impregnation treatment device according to claim 3, characterized in that: The liquid storage container is provided with a liquid level detection mechanism, which includes a liquid level sensor (6) for detecting the amount of liquid in the liquid storage container. The liquid discharge pipe (102) is provided with an electric control valve (5), and the liquid level sensor (6) is connected to the electric control valve (5) via a signal circuit.
5. The multi-pass spinning impregnation treatment device according to claim 4, characterized in that: The liquid supply mechanism (3) comprises a pre-storage tank (30) for pre-storing a treatment liquid and a pipeline system (31) for connecting the pre-storage tank (30) and the liquid storage container; the pre-storage tank (30) injects and stops injecting liquid into the liquid storage container through the pipeline system (31).
6. The multi-pass spinning impregnation treatment device according to claim 5, characterized in that: A peristaltic pump (7) is provided on the pipeline system (31), and the peristaltic pump (7) is connected to the liquid level sensor (6) via a signal circuit.
7. The multi-pass spinning impregnation treatment device according to claim 1, characterized in that: The liquid storage container is a tubular shell (10), in which a tubular cavity (101) having a diameter greater than that of the immersion roller (11) is provided, and the immersion roller (11) is located in the tubular cavity (101) and is arranged coaxially with the tubular cavity (101).
8. The multi-pass spinning impregnation treatment device according to claim 1 or 7, characterized in that: The roller surface area of the immersion roller (11) exposed in the immersion window (100) accounts for 1 / 2 to 1 / 4 of the complete roller surface.