Tension adjusting mechanism of hosiery knitter
By designing a rotation and telescopic adjustment mechanism with motors No. 1 and No. 2 in the sock knitting machine, the problem of slow tension adjustment response speed in the prior art is solved, and the yarn tension is quickly adjusted, and the braiding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421320612.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing tension adjustment mechanism of the sock knitting machine has a slow response speed during high-speed knitting, which leads to fluctuations in the yarn tension and affects the braiding quality and production efficiency.
A rotation and telescopic adjustment mechanism including motor No. 1 and motor No. 2 is designed to drive the traction wheel to rotate and quickly adjust the yarn tension, and the motor No. 2 is used to drive the bidirectional threaded screw to adjust the distance between the traction wheels to improve the tension adjustment speed and accuracy.
It realizes rapid response to changes in yarn tension during high-speed braiding, improves tension adjustment speed and accuracy, ensures the continuity and stability of the braiding process, and improves production efficiency.
Smart Images

Figure CN222594219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stocking production, in particular to a tension regulating mechanism of a stocking knitting machine. Background Art
[0002] The tension adjustment mechanism of a hosiery machine is mainly responsible for controlling the tension of the yarn by adjusting the yarn delivery amount, which can prevent technical problems such as thread breakage during high-speed knitting operations. At present, many tension adjustment mechanisms achieve effective control of yarn tension by adjusting the lifting and lowering of the traction wheel. However, there are still some shortcomings, such as insufficient adjustment accuracy and slow response speed. During high-speed knitting, the tension adjustment mechanism must be able to quickly adapt to any changes in yarn tension. If the response speed is not fast enough, it may cause fluctuations in yarn tension, affecting knitting quality and production efficiency. Utility Model Content
[0003] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a tension adjustment mechanism for a hosiery machine. When the tension of the yarn is too large or too small, the No. 1 motor is driven forward and reversely to drive the two traction wheels No. 2 to rotate, which can quickly respond to the tension change and adjust the yarn tension in time to ensure the continuity and stability of the weaving process, and effectively improve the tension adjustment speed. The No. 2 motor is driven forward and reversely to drive the bidirectional threaded screw to rotate, driving the square rod to extend toward the outer wall of the square tube or to shrink toward the inside of the square tube, increasing the distance between the two traction wheels No. 2 or reducing the distance between the two traction wheels No. 2, effectively improving the tension adjustment efficiency and adjustment accuracy.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] A tension adjustment mechanism for a hosiery machine, comprising a yarn tension adjustment mechanism, the yarn tension adjustment mechanism comprising a workbench, a fixed seat is fixedly connected to an outer wall position of a side of the workbench close to the center, and a rotating telescopic adjustment mechanism is fixedly connected to the outer wall of the fixed seat;
[0006] The rotating, telescopic and adjusting mechanism includes a No. 1 motor, the outer wall of which is fixedly connected to the outer wall of the fixing seat, the rotating shaft of the No. 1 motor is fixedly connected to a square tube, square rods are slidably inserted inside both ends of the square tube, a round rod is fixedly connected to the outer wall of one end of the square rod, a traction wheel 2 is rotatably connected to the outer wall of one end of the round rod, an arc plate is fixedly connected to the outer wall of the workbench near the center position, an annular groove is provided on the outer wall of the arc plate, and the outer wall of one end of the round rod is slidably inserted into the annular groove.
[0007] Furthermore, a bidirectional threaded screw is rotatably connected inside the square tube, the outer wall of the square rod is screwed together with the outer wall of one side of the bidirectional threaded screw, bevel gear 2 is fixedly connected to the outer wall of the bidirectional threaded screw near the center on both sides, the outer wall of the square tube is fixedly connected to motor No. 2, the rotating shaft of motor No. 2 is fixedly connected to bevel gear 1, and the outer wall of bevel gear 1 is meshed with the outer wall of bevel gear 2 for transmission.
[0008] Preferably, the outer walls of the round rod are fixedly connected with arc frames at both sides of the traction wheel two, and the traction wheel three is rotatably connected between the outer walls of the two arc frames.
[0009] Preferably: the outer wall of the workbench is fixedly connected to a rotating seat near both sides, the outer wall of the rotating seat is rotatably connected to a traction wheel, one of the outer walls of the rotating seat is fixedly connected to an L-shaped frame, and the outer wall of one end of the L-shaped frame is fixedly connected to a through-axis tension sensor.
[0010] Preferably, the outer wall of the other rotating seat is fixedly connected with an L-shaped frame 2, and the outer wall of one end of the L-shaped frame 2 is provided with a circular hole, and a sponge ring is inserted and matched inside the circular hole.
[0011] Preferably, the second outer wall of the L-shaped frame is fixedly connected with a dust shield shell at the circular hole, and the second outer wall of the L-shaped frame is clamped with a storage box at the bottom of the dust shield shell.
[0012] Beneficial effects of the utility model:
[0013] 1. A fixed seat is fixedly connected to the outer wall position of one side of the workbench near the center, and a rotating telescopic adjustment mechanism is fixedly connected to the outer wall of the fixed seat. The rotating telescopic adjustment mechanism mainly includes a No. 1 motor, and the outer wall of the No. 1 motor is fixedly connected to the outer wall of the fixed seat. A square tube is fixedly connected to the rotating shaft of the No. 1 motor, and square rods are slidably inserted inside both ends of the square tube, and a round rod is fixedly connected to the outer wall of one end of the square rod, and a traction wheel 2 is rotatably connected to the outer wall of one end of the round rod. An arc plate is fixedly connected to the outer wall of the workbench near the center, and an annular groove is provided on the outer wall of the arc plate, and the outer wall of one end of the round rod is slidably inserted into the annular groove. When the tension of the yarn is too large or too small, the No. 1 motor is driven in forward and reverse directions to drive the two traction wheels 2 to rotate, which can quickly respond to the tension change and adjust the yarn tension in time, ensure the continuity and stability of the weaving process, and effectively improve the tension adjustment speed.
[0014] 2. A bidirectional threaded screw is connected by rotating inside the square tube, and the outer wall of the square rod is screwed together with the outer wall of one side of the bidirectional threaded screw, and bevel gear 2 is fixedly connected to the outer wall of the bidirectional threaded screw near the center on both sides, and the outer wall of the square tube is fixedly connected to the No. 2 motor, and the rotating shaft of the No. 2 motor is fixedly connected to the bevel gear 1, and the outer wall of the bevel gear 1 is meshed with the outer wall of the bevel gear 2 for transmission. The bidirectional threaded screw is driven by the forward and reverse driving of the No. 2 motor to rotate, and the square rod is driven to extend toward the outer wall of the square tube or to shrink toward the inside of the square tube, thereby increasing the distance between the two traction wheels 2 or reducing the distance between the two traction wheels 2, and effectively improving the tension adjustment efficiency and adjustment accuracy.
[0015] 3. The outer wall of the round rod is fixedly connected with an arc frame at both sides of the traction wheel 2, and the traction wheel 3 is rotatably connected between the outer walls of the two arc frames. By providing the traction wheel 3, the yarn can be physically restricted to prevent it from deviating from the predetermined track during the tension adjustment process, reducing the downtime caused by the yarn derailment. The stable operation of the yarn helps to improve the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the rotating telescopic adjustment mechanism in the utility model;
[0019] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the rotating telescopic adjustment mechanism in the utility model;
[0020] Figure 4 It is a schematic diagram of the second cross-sectional structure of the L-shaped frame in the utility model.
[0021] In the figure: 100, yarn tension adjustment mechanism; 110, workbench; 111, rotating seat; 112, traction wheel one; 113, L-shaped frame one; 114, fixed seat; 115, L-shaped frame two; 116, storage box; 117, round hole; 118, sponge ring; 120, through-axis tension sensor; 130, arc plate; 131, ring groove; 140, dust shield; 200, rotating telescopic adjustment mechanism; 210, No. 1 motor; 211, square tube; 212, square rod; 213, round rod; 214, traction wheel two; 220, No. 2 motor; 221, bevel gear one; 222, two-way threaded screw; 223, bevel gear two; 230, arc frame; 231, traction wheel three. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 As shown, a tension adjustment mechanism for a hosiery machine includes a yarn tension adjustment mechanism 100, the yarn tension adjustment mechanism 100 includes a workbench 110, a fixed seat 114 is fixedly connected to the outer wall position of the workbench 110 near the center, and a rotating telescopic adjustment mechanism 200 is fixedly connected to the outer wall of the fixed seat 114, and the rotating telescopic adjustment mechanism 200 includes a No. 1 motor 210, the outer wall of the No. 1 motor 210 is fixedly connected to the outer wall of the fixed seat 114, the rotating shaft of the No. 1 motor 210 is fixedly connected to a square tube 211, square rods 212 are slidably inserted inside both ends of the square tube 211, a round rod 213 is fixedly connected to the outer wall of one end of the square rod 212, and a traction wheel 214 is rotatably connected to the outer wall of one end of the round rod 213, and the outer wall of the workbench 110 is fixedly connected near the center. There is an arc-shaped plate 130, and an annular groove 131 is opened on the outer wall of the arc-shaped plate 130. The outer wall of one end of the round rod 213 is slidably plugged into the annular groove 131. A bidirectional threaded screw 222 is rotatably connected inside the square tube 211. The outer wall of the square rod 212 is screwed together with the outer wall of one side of the bidirectional threaded screw 222. The outer wall of the bidirectional threaded screw 222 is fixedly connected with bevel gear 223 at the positions on both sides of the center. The outer wall of the square tube 211 is fixedly connected with the second motor 220. The rotating shaft of the second motor 220 is fixedly connected with bevel gear 1 221. The outer wall of bevel gear 1 221 is meshed with the outer wall of bevel gear 2 223 for transmission. The outer wall of the round rod 213 is fixedly connected with an arc-shaped frame 230 at both sides of the traction wheel 214. A traction wheel 3 231 is rotatably connected between the outer walls of the two arc-shaped frames 230.
[0024] The outer wall of the workbench 110 is fixedly connected with a rotating seat 111 near both sides, and the outer wall of the rotating seat 111 is rotatably connected with a traction wheel 112, one of the rotating seats 111 is fixedly connected with an L-shaped frame 113 on the outer wall, and a through-axis tension sensor 120 is fixedly connected to the outer wall of one end of the L-shaped frame 113, and the outer wall of the other rotating seat 111 is fixedly connected with an L-shaped frame 115, and a circular hole 117 is opened on the outer wall at one end of the L-shaped frame 115, and a sponge ring 118 is inserted into the circular hole 117, and a dust shield shell 140 is fixedly connected to the outer wall of the L-shaped frame 115 at the circular hole 117, and a storage box 116 is clamped on the outer wall of the L-shaped frame 115 below the dust shield shell 140.
[0025] Specifically, during operation, the yarn passes through the traction wheel 1 112, the traction wheel 214 and the through-axis tension sensor 120. When the through-axis tension sensor 120 detects that the yarn tension is out of the normal tightness range, the first motor 210 drives the square tube 211 to rotate in the forward and reverse directions, drives the traction wheel 214 to rotate, and quickly drives the yarn to shrink around the rotating telescopic adjustment mechanism 200 or extend outward around the rotating telescopic adjustment mechanism 200, so as to quickly adjust the tension. When the tension amplitude is large, the second motor 220 is driven in the forward and reverse directions to drive the bevel gear 223 and the bevel gear 1 2 21 is engaged, driving the bidirectional threaded screw 222 to rotate, driving the square rod 212 to extend toward the outer wall of the square tube 211 or to shrink toward the inside of the square tube 211, increasing the distance between the two traction wheels 214 or reducing the distance between the two traction wheels 214, and then cooperating with the traction wheel 214 to rotate around the center of the No. 1 motor 210, the tension adjustment speed and the tension accuracy are effectively improved. When the yarn passes through the sponge ring 118, slight friction can remove impurities on the yarn. The dust shield 140 effectively prevents dust from spreading, and the dust falls into the storage box 116 along the port at the bottom of the dust shield 140 for collection, which is convenient for personnel to clean up.
[0026] Embodiment 1
[0027] like Figure 1-2 As shown, in this embodiment, the rotating and telescopic adjustment mechanism 200 includes a No. 1 motor 210, the outer wall of the No. 1 motor 210 is fixedly connected to the outer wall of the fixed seat 114, the rotating shaft of the No. 1 motor 210 is fixedly connected to a square tube 211, and square rods 212 are slidably inserted inside both ends of the square tube 211, and a round rod 213 is fixedly connected to the outer wall of one end of the square rod 212, and a traction wheel 2 214 is rotatably connected to the outer wall of one end of the round rod 213, and an arc plate 130 is fixedly connected to the outer wall of the workbench 110 near the center position, and an annular groove 131 is opened on the outer wall of the arc plate 130, and the outer wall of one end of the round rod 213 is slidably inserted into the annular groove 131.
[0028] In this embodiment, when the through-axis tension sensor 120 detects that the yarn tension is out of the normal tightness range, the first motor 210 drives the square tube 211 to rotate in the forward and reverse directions, drives the traction wheel 214 to rotate, and quickly drives the yarn to contract around the rotating telescopic adjustment mechanism 200 or extend outward around the rotating telescopic adjustment mechanism 200, thereby quickly adjusting the tension.
[0029] like Figure 1-3As shown, in this embodiment, a bidirectional threaded screw 222 is rotatably connected inside the square tube 211, the outer wall of the square rod 212 is screwed together with the outer wall of one side of the bidirectional threaded screw 222, and a bevel gear 223 is fixedly connected to the outer wall of the bidirectional threaded screw 222 near the center on both sides, the outer wall of the square tube 211 is fixedly connected to the second motor 220, the rotating shaft of the second motor 220 is fixedly connected to the bevel gear 1 221, and the outer wall of the bevel gear 1 221 is meshed with the outer wall of the bevel gear 2 223 for transmission.
[0030] In specific implementation, when the through-axis tension sensor 120 detects a large tension amplitude, the second motor 220 is driven forward and reversely, driving the bevel gear 223 to engage with the bevel gear 1 221, driving the bidirectional threaded screw 222 to rotate, driving the square rod 212 to extend toward the outer wall of the square tube 211 or to shrink toward the inside of the square tube 211, increasing the distance between the two traction wheels 214 or reducing the distance between the two traction wheels 214, and then cooperating with the traction wheel 214 to rotate around the center of the first motor 210, effectively improving the tension adjustment speed and tension accuracy.
[0031] Embodiment 2
[0032] like Figure 4 As shown, in this embodiment, the outer wall of another rotating seat 111 is fixedly connected to an L-shaped frame 115, a circular hole 117 is opened on the outer wall of one end of the L-shaped frame 115, a sponge ring 118 is inserted into the circular hole 117, the outer wall of the L-shaped frame 115 is fixedly connected to a dust shield shell 140 at the circular hole 117, and the outer wall of the L-shaped frame 115 is located below the dust shield shell 140 and is clamped with a storage box 116.
[0033] In specific implementation, when the yarn passes through the sponge ring 118, slight friction can remove impurities on the yarn, and the dust shield 140 effectively prevents dust from spreading. The dust falls into the storage box 116 along the port at the bottom of the dust shield 140 and is collected, making it convenient for personnel to clean up.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific characteristic structure materials or features described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific characteristic structure materials or features described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The above contents are merely examples and explanations of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.
Claims
1. A tension adjustment mechanism for a hosiery machine, characterized in that: The yarn tension adjustment mechanism (100) comprises a workbench (110), a fixed seat (114) is fixedly connected to the outer wall of the workbench (110) near the center, and a rotating telescopic adjustment mechanism (200) is fixedly connected to the outer wall of the fixed seat (114); The rotating telescopic adjustment mechanism (200) comprises a first motor (210), the outer wall of the first motor (210) is fixedly connected to the outer wall of the fixing seat (114), the rotating shaft of the first motor (210) is fixedly connected to a square tube (211), both ends of the square tube (211) are slidably plugged with square rods (212), the outer wall of one end of the square rod (212) is fixedly connected to a round rod (213), the outer wall of one end of the round rod (213) is rotatably connected to a traction wheel 2 (214), the outer wall of the workbench (110) is fixedly connected to an arc plate (130) near the center position, the outer wall of the arc plate (130) is provided with an annular groove (131), and the outer wall of one end of the round rod (213) is slidably plugged with the annular groove (131).
2. A tension adjustment mechanism for a hosiery machine according to claim 1, characterized in that: A bidirectional threaded screw rod (222) is rotatably connected inside the square tube (211); the outer wall of the square rod (212) is screwed together with the outer wall of one side of the bidirectional threaded screw rod (222); a second bevel gear (223) is fixedly connected to the outer wall of the bidirectional threaded screw rod (222) at positions on both sides of the center; a second motor (220) is fixedly connected to the outer wall of the square tube (211); a rotating shaft of the second motor (220) is fixedly connected to a first bevel gear (221); and the outer wall of the first bevel gear (221) is meshed with the outer wall of the second bevel gear (223) for transmission.
3. A tension adjustment mechanism for a hosiery machine according to claim 2, characterized in that: The outer walls of the round rod (213) are fixedly connected to arc frames (230) at both sides of the traction wheel 2 (214), and the traction wheel 3 (231) is rotatably connected between the outer walls of the two arc frames (230).
4. A tension adjustment mechanism for a hosiery machine according to claim 3, characterized in that: The outer wall of the workbench (110) is fixedly connected to a rotating seat (111) near both sides, and the outer wall of the rotating seat (111) is rotatably connected to a traction wheel (112). An L-shaped frame (113) is fixedly connected to the outer wall of one rotating seat (111), and a through-axis tension sensor (120) is fixedly connected to the outer wall of one end of the L-shaped frame (113).
5. A tension adjustment mechanism for a hosiery machine according to claim 4, characterized in that: The outer wall of the other rotating seat (111) is fixedly connected with an L-shaped frame 2 (115), and a circular hole (117) is opened on the outer wall of one end of the L-shaped frame 2 (115), and a sponge ring (118) is inserted and matched inside the circular hole (117).
6. A tension adjustment mechanism for a hosiery machine according to claim 5, characterized in that: The outer wall of the second L-shaped frame (115) is fixedly connected to a dust shielding shell (140) at the circular hole (117), and the outer wall of the second L-shaped frame (115) is clamped with a storage box (116) at a position below the dust shielding shell (140).