Filter plate installation size profiling inspection tool

By designing a mold-based inspection tool for the installation size of the filter plate including a movable ruler and a linkage mechanism, the problem of difficulty in accurately detecting the installation position of the filter plate in the prior art is solved, and fast and accurate measurement is achieved, production costs are reduced, and it is suitable for the inspection of filter plates of various sizes.

CN222598688UActive Publication Date: 2025-03-11SHENZHEN MAXTOR ALUMINUM EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421307127.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The prior art is difficult to accurately detect the installation position dimensions of the filter plates in the filter box, and the use of standard filter plates for measurements will lead to increased filter plate losses and production costs.

Method used

A filter plate installation size mold inspection tool is designed including a movable ruler and a linkage mechanism. Through the linkage mechanism, the movable ruler is synchronized to achieve accurate measurement of the position size of the filter plate.

Benefits of technology

This tool can quickly and accurately measure the installation position size of the filter plate, reduce losses to standard filter plates, improve detection efficiency, and is suitable for inspection of filter plates of various sizes.

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Abstract

The utility model discloses a filter plate installation size profiling inspection tool comprising a plurality of movable guiding rules used for measuring the size of a box body filter plate, the plurality of movable guiding rules are encircled to form a frame body through a linkage mechanism, a linkage strip seat is arranged at the center above the frame body, and a plurality of rail bars are arranged on the side wall of the linkage strip seat along the parallel direction of the diagonal line of the frame body. A bearing seat is installed in the center of the linkage strip seat, a center screw rod is vertically and rotatably installed on the bearing seat, and an adjusting mechanism used for driving the center screw rod to rotate is installed at the top end of the center screw rod; according to the utility model, the base is made of a substitute material with the same inclination as that of a standard filter plate, and the tool is placed in the mounting position of the filter plate to achieve the same purpose as that of placing the standard filter plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of installation of aluminum liquid purification filter plates in the aluminum industry, in particular to a filter plate installation size profiling inspection tool. Background Art

[0002] Whether the installation position and size of the filter plate meet the requirements is one of the most important indicators of whether the filter box lining is qualified.

[0003] Because the filter plate itself has an installation slope and the filter box lining is generally deep, it is difficult to judge whether it meets the requirements using only ordinary measuring tools (such as tape measures, etc.) during actual testing.

[0004] If a standard filter plate is actually placed for measurement, although the detection purpose can be achieved, it will cause damage to the filter plate itself and increase production costs. In addition, there are many types of filter plates. If each size needs to be actually placed and measured, it will be very inconvenient.

[0005] Based on this, the utility model designs a filter plate installation dimension profiling inspection tool to solve the above problem. Utility Model Content

[0006] The utility model aims to provide a filter plate installation size profiling inspection tool to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] 4. The repairing kit for automotive dents, according to claim 1, wherein the at least one movable ruler is a steel plate, and the steel plate is connected along a vertical cam path to the bottom of the shaft to contact the bottom of the foot stand, wherein the at least one movable ruler is a steel plate, and the steel plate is connected along a horizontal cam path to the bottom of the foot stand.

[0009] Preferably, each of the movable rulers comprises a support plate and a side abutment plate, the support plate is horizontally arranged, and two side abutment plates are respectively fixed to adjacent sides of the support plate away from the outer side of the enclosed center.

[0010] Preferably, the surface of the rail is provided with scales.

[0011] Preferably, the adjustment mechanism includes an adjustment handle fixed to the top end of the central screw.

[0012] Preferably, a turns sensor for calculating the turns is disposed at the top end of the central screw, and one side of the sensor is equipped with a controller for receiving sensor signals and a display unit for displaying parameters.

[0013] Preferably, a pressure sensor is installed on the outer wall of the movable ruler, a warning light is provided on the top of the center screw, the pressure sensor is connected to the input end of the real-time controller, the control end of the warning light is electrically connected to the output end of the controller, and a battery for power supply is integrated at the top of the real-time center screw.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model uses a substitute material with the same slope as the standard filter plate as the base. The tool can be placed in the installation position of the filter plate to achieve the same purpose as placing the standard filter plate. There is no need to use an external tape measure to measure deep into the box. This solves the problem that the filter plate is built inside the box and the personnel cannot measure the position and size of the filter plate with simple tools. It greatly improves the efficiency of detection and reduces the loss of the filter plate caused by the actual placement of the standard filter plate. It can be used repeatedly and can be applicable to the detection of filter plates of various sizes, which is more economical and applicable.

[0016] 2. The corresponding measurement size parameters can be directly displayed in real time on the display unit, without the need to pull out the movable ruler as a whole to read the reading, to prevent the center screw from accidentally touching and rotating during the lifting process, resulting in inaccurate parameters. The measurement is faster and more intuitive. After the measurement is completed, the center screw is directly rotated in the opposite direction to allow multiple movable rulers to be pulled out of the box in an enclosed state, which can prevent collision with the box and make the pulling action smoother;

[0017] 3. The utility model uses a linkage mechanism for synchronous adjustment, and there will be no manual measurement errors. 3. Compared with conventional filter plates, it is easier to store. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1This is a schematic diagram of the structure of the utility model from the front side perspective;

[0020] Figure 2 for Figure 1 A top view of

[0021] Figure 3 for Figure 1 Schematic diagram of the expanded structure;

[0022] Figure 4 It is a structural diagram of the movable ruler.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] Movable ruler 1, guide rail 10, connecting seat 11, side abutment plate 12, support plate 13, linkage bar seat 2, rail 20, center screw rod 3, nut slider 30, linkage rocker 31, bearing seat 32, and adjustment handle 33. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] See also Figure 1-4 , the utility model provides a technical solution:

[0028] A filter plate installation size profiling inspection tool, comprising a plurality of movable rulers 1 for measuring the size of a box filter plate, wherein the plurality of movable rulers 1 are enclosed into a frame through a linkage mechanism, wherein a linkage bar seat 2 is arranged at the center above the frame, wherein a plurality of rails 20 are arranged on the side wall of the linkage bar seat 2 in a direction parallel to the diagonal of the frame, wherein a bearing seat 32 is installed at the center of the linkage bar seat 2, wherein a central screw 3 is vertically rotatably installed on the bearing seat 32, wherein the linkage mechanism comprises a nut slider 30, a linkage rocker 31 and a connecting seat 11, wherein the nut slider 30 is threadedly sleeved on the central screw The outer ring of the rod 3, when multiple movable rulers 1 are enclosed into a frame, the nut slider 30 is located at the top position of the thread of the center screw 3, and the side walls of the nut slider 30 are respectively rotatably installed with linkage swing rods 31. Each movable ruler 1 is installed with a guide rail 10 for slidingly inserting the rail 20, and each guide rail 10 is located at the top cover of one end of the center screw 3 and is fixed with a connecting seat 11. The bottom end of the linkage swing rod 31 is rotatably installed on the connecting seat 11 on the corresponding side, and the top end of the center screw 3 is installed with an adjustment mechanism for driving the center screw 3 to rotate;

[0029] During operation, the center screw 3 is driven to rotate through the adjusting mechanism. Since the nut slider 30 is limited by the linkage rocker rods 31 on all sides and cannot rotate, the nut slider 30 will slide up and down along the rotation direction of the center screw 3. During measurement, multiple movable rulers 1 are in an enclosed state, which is convenient for multiple movable rulers 1 to measure in depth. After the bottom of the movable ruler 1 reaches the filter plate, the nut slider 30 is driven to slide downward through the adjusting mechanism. The downward sliding of the nut slider 30 will act on the guide rail 10 through the connecting seat 11, and the guide rail 10 will drive the movable ruler 1 to extend horizontally. At this time, the rail 20 remains stationary, and the guide rail 10 slides along the outer periphery of the rail 20. Then, the linkage mechanism can be used to The plurality of movable rulers 1 are simultaneously driven to extend horizontally synchronously until the movable ruler 1 reaches the inner wall of the box on one side of the filter plate. The maximum outer plate size formed by the plurality of movable rulers 1 at this time is the position size of the filter plate. The movable ruler 1 can be pulled out as a whole to conveniently measure and determine the size. There is no need to use an external tape measure to measure deep into the box, which solves the problem that the filter plate is built inside the box and personnel cannot measure the position size of the filter plate with simple tools. This greatly improves the efficiency of detection and reduces the loss of the filter plate caused by the actual placement of the standard filter plate for measurement. The filter plate can be used repeatedly and can be suitable for the detection of filter plates of various sizes, which is more economical and applicable.

[0030] As a further solution of the utility model: each of the movable rulers 1 includes a support plate 13 and a side abutment plate 12, the support plate 13 is horizontally arranged, and two side abutment plates 12 are respectively fixed to adjacent sides of the support plate 13 away from the outer side of the enclosed center;

[0031] During operation, the support plate 13 is used to abut against the plate surface of the filter plate to be measured, and the corners formed by the two side abutment plates 12 are used to abut against the inner wall of the box during movement to determine the maximum corner position at the filter plate.

[0032] As a further solution of the utility model: the surface of the rail 20 is provided with scales;

[0033] During operation, after the tight adjustment is achieved in the box, the multiple movable rulers 1 are pulled out from the box, and the measured values ​​can be quickly obtained directly through the scale values ​​on the rails 20.

[0034] As a further solution of the utility model: the adjustment mechanism includes an adjustment handle 33 fixed to the top end of the central screw 3;

[0035] During operation, the adjustment handle 33 can be used as a lifting force point and can also conveniently drive the central screw 3 to rotate.

[0036] Example 2

[0037] The difference between this embodiment and embodiment 1 is that:

[0038] As a further solution of the utility model: a turn sensor for calculating the number of turns is arranged at the top end of the central screw 3, and a controller for receiving sensor signals and a display unit for displaying parameters are provided on one side of the sensor;

[0039] As a further solution of the utility model: a pressure sensor is installed on the outer wall of the movable ruler 1, a warning light is arranged on the top of the central screw 3, the pressure sensor is connected to the input end of the real-time controller, the control end of the warning light is electrically connected to the output end of the controller, and a battery for power supply is integrated on the top of the real-time central screw 3;

[0040] During operation, the pressure sensor and the number of turns sensor are both used as the input end of the controller. When the movable ruler 1 is pressed against the inner wall of the box, the pressure sensor transmits the pressure signal to the controller. When the designed threshold is reached, the controller controls the prompt light to display, reminding the operator that the action of contacting the box has been completed. At the same time, the number of turns sensor counts the number of turns of the center screw 3. Here, the center screw 3 rotates unidirectionally for a fixed number of turns, and the distance the movable ruler 1 is extended is related. The relative position of the movable ruler 1 under the number of turns of the center screw 3 can be automatically obtained by calculating the number of turns of the center screw 3, so that the corresponding measurement size parameters can be directly displayed on the display unit in real time. There is no need to pull out the movable ruler 1 as a whole to read the reading, so as to prevent the center screw 3 from accidentally touching and rotating during the lifting process, resulting in inaccurate parameters. The measurement is faster and more intuitive. After the measurement is completed, the center screw 3 is directly rotated in the opposite direction to allow multiple movable rulers 1 to be pulled out of the box in an enclosed state. This can prevent impact on the box and make the withdrawal action smoother.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A filter plate installation dimension profiling inspection tool, comprising a plurality of movable rulers (1) for measuring the dimensions of a box filter plate, characterized in that: A plurality of movable rulers (1) are combined into a frame through a linkage mechanism, a linkage bar seat (2) is arranged at the center of the upper part of the frame, a plurality of rails (20) are arranged on the side wall of the linkage bar seat (2) in a direction parallel to the diagonal line of the frame, a bearing seat (32) is installed at the center of the linkage bar seat (2), a center screw (3) is vertically rotatably installed on the bearing seat (32), the linkage mechanism comprises a nut slider (30), a linkage rocker (31) and a connecting seat (11), the nut slider (30) is threadedly sleeved on the outer ring of the center screw (3), and a plurality of movable rulers (1) are combined into a frame. When the nut slider (30) is located at the top position of the thread of the central screw (3), the side walls around the nut slider (30) are rotatably mounted with linkage swing rods (31), each of the movable rulers (1) is mounted with a guide rail (10) for slidingly inserting the rail (20), each of the guide rails (10) is located at the top cover of one end of the central screw (3) and is fixed with a connecting seat (11), the bottom end of the linkage swing rod (31) is rotatably mounted on the connecting seat (11) on the corresponding side, and the top end of the central screw (3) is mounted with an adjustment mechanism for driving the central screw (3) to rotate.

2. A filter plate installation dimension profiling inspection tool according to claim 1, characterized in that: Each of the movable rulers (1) comprises a support plate (13) and a side abutment plate (12); the support plate (13) is arranged horizontally, and two side abutment plates (12) are respectively fixed to adjacent sides of the support plate (13) away from the outer side of the enclosed center.

3. A filter plate installation dimension profiling inspection tool according to claim 1, characterized in that: The surface of the rail (20) is provided with scales.

4. A filter plate installation dimension profiling inspection tool according to claim 1, characterized in that: The adjustment mechanism comprises an adjustment handle (33) fixed to the top end of the central screw rod (3).

5. A filter plate installation dimension profiling inspection tool according to claim 1, characterized in that: A turn sensor for calculating the number of turns is arranged at the top end of the central screw (3), and one side of the sensor is equipped with a controller for receiving sensor signals and a display unit for displaying parameters.

6. A filter plate installation dimension profiling inspection tool according to claim 5, characterized in that: A pressure sensor is installed on the outer wall of the movable ruler (1), a warning light is arranged on the top of the central screw (3), the pressure sensor is connected to the input end of the real-time controller, the control end of the warning light is electrically connected to the output end of the controller, and a storage battery for power supply is integrated at the top of the real-time central screw (3).