Wheel type lamp strip testing device
By designing a wheeled light strip test device, the automatic detection and stable delivery of LED light strips are achieved using conductive test wheel components and lead mechanisms, which solves the problem of fixing products and alignment positions during the inspection process in the prior art, and improves the flexibility and efficiency of testing.
Patent Information
- Application Number
- CN202420986980.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The prior art requires fixing the product and aligning the position when detecting LED light sources, which limits the flexibility and efficiency of the test.
A wheeled light strip testing device is designed, including a base, a test mechanism and a lead mechanism. The test mechanism realizes automatic power-on detection of the lamp strip through the conductive test wheel assembly and the first lifting drive member, and the lead mechanism realizes stable conveying and limiting of the lamp strip through the lead channel.
The device does not require manual operation, and the light strip can be moved forward or backward at will without affecting power-on, which improves the flexibility and efficiency of the light strip test and is suitable for automated production equipment.
Smart Images

Figure CN222599805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of light strip production, in particular to a wheel-type light strip testing device. Background Art
[0002] LED light strips are widely used because they can be curled into any desired shape to create a variety of rich patterns. The light source of LED light strips is composed of LED lamp beads installed on a strip circuit board to form an LED light strip light source. In order to ensure product quality, the LED light strip light source needs to be tested during the production process to detect whether each lamp bead is normally lit when powered on. At present, the common lighting method in the industry is to contact the exposed test points of the circuit layer with a probe to form a contact circuit power-on test or an alligator clip contact test point test. However, when using this mode of testing, the product needs to be fixed and aligned. During the test, the product needs to be in a relatively static state without moving back and forth. Each test requires the FPC to stop moving before it is performed, which limits the flexible use of the test single process in the process flow. At the same time, each test requires the probe to perform actions such as pressing down and docking, resulting in low overall testing efficiency of the light strip. Utility Model Content
[0003] The utility model aims to provide a wheel-type light strip testing device to solve the technical problems in the background technology.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions:
[0005] A wheel-type light strip testing device comprises a base, on which a testing mechanism and a material feeding mechanism are installed, the testing mechanism comprises a mounting frame, a first lifting drive member and a conductive test wheel assembly, the mounting frame is fixed on the base, the first lifting drive member is fixed in the mounting frame and is drivingly connected to the conductive test wheel assembly, the first lifting drive member drives the conductive test wheel assembly to move up and down, the conductive test wheel assembly comprises a conductive wheel and a supporting frame, the conductive wheel is rotatably mounted on the supporting frame, the first lifting drive member is fixedly mounted on the supporting frame, the conductive wheel is above the material feeding mechanism and is in contact with the light strip in the material feeding mechanism to be energized.
[0006] The support frame includes a top plate, a first partition plate and a second partition plate. The first partition plate and the second partition plate have the same structure. The first partition plate and the second partition plate are symmetrically installed at left and right intervals below the top plate and above the material guiding mechanism. The conductive wheel is rotatably connected between the first partition plate and the second partition plate through a rotating shaft.
[0007] The conductive wheel includes a support ring, a first copper ring and a second copper ring, the first copper ring and the second copper ring are mounted on the left and right ends of the outer side of the support ring, the support ring is made of non-conductive material, the support ring, the first copper ring and the second copper ring are coaxially installed, the rotating shaft passes through the support ring and is coaxially installed and fixed with the support ring, an isolation ring made of non-conductive material is provided between the first copper ring and the second copper ring, a first conductive brush is installed between the first copper ring and the first partition plate for contacting the first copper ring to form a positive current, a second conductive brush is provided between the second copper ring and the second partition plate for contacting the second copper ring to form a negative current, and the first conductive brush and the second conductive brush have the same structure.
[0008] The first conductive brush includes a first copper sheet and a first copper block installed at one end of the first copper sheet. The other end of the first copper sheet is fixedly connected to the first partition by a first screw. The first screw is connected to the electrical connection device for conduction. The first copper block contacts the side of the first copper ring.
[0009] The material guide mechanism includes a first material guide plate and a second material guide plate. The first material guide plate and the second material guide plate have the same structure and are symmetrically installed on the base with left and right intervals. The distance between the first material guide plate and the second material guide plate forms a material guide channel. The light strip slides in the material guide channel, and the material guide channel matches the width of the light strip.
[0010] The front and rear ends of the first material guide plate are respectively provided with first material baffle plates extending and protruding toward the second material guide plate, the first material baffle plate is above the material guide channel, and the second material guide plate is provided with a second material baffle plate symmetrically arranged with the first material baffle plate.
[0011] Compared with the prior art, the wheel-type light strip testing device of the present application has a simple structure and is easy to operate. It does not require manual operation. The light strip passes through the material guide channel, the back side contacts the material guide channel, and the positive and negative test points on the front side contact the positive and negative poles of the conductive wheel to complete the test. The light strip can move forward or backward at will without affecting the power supply. It can be flexibly used in automated production equipment to effectively improve the overall testing efficiency of the light strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 : A schematic diagram of the three-dimensional structure of the present application;
[0013] Figure 2 : A side view of the present application;
[0014] Figure 3 : Installation structure diagram of the conductive wheel, the first conductive brush and the second conductive brush;
[0015] Figure 4 : Side view of the conductive wheel;
[0016] Figure 5 : Side view of the feeding mechanism. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0018] Specific embodiment 1: Please refer to Figures 1 to 5 In an embodiment of the utility model, a wheel-type light strip testing device comprises a base 1, on which a testing mechanism and a feeding mechanism 10 are mounted, the testing mechanism comprises a mounting frame 2, a first lifting drive member 3 and a conductive test wheel assembly 4, the mounting frame 2 is fixed on the base 1, the first lifting drive member 3 is fixed in the mounting frame 2 and is drivingly connected to the conductive test wheel assembly 4, the first lifting drive member 3 drives the conductive test wheel assembly 4 to move up and down, in this embodiment, the first lifting drive member 3 is an existing cylinder structure, the conductive test wheel assembly 4 comprises a conductive wheel 6 and a support frame 5, the conductive wheel 6 is rotatably mounted on the support frame 5, the first lifting drive member 3 is fixedly mounted on the support frame 5, the conductive wheel 6 is above the feeding mechanism 10 and is in contact with the light strip in the feeding mechanism 10 and is energized.
[0019] In the present application, the support frame 5 includes a top plate 501, a first partition plate 502 and a second partition plate 503. The first partition plate 502 and the second partition plate 503 have the same structure. The first partition plate 502 and the second partition plate 503 are symmetrically installed at left and right intervals below the top plate 501 and above the material feeding mechanism 10. The conductive wheel 6 is rotatably connected between the first partition plate 502 and the second partition plate 503 through a rotating shaft 9. The left and right ends of the rotating shaft 9 are rotatably installed with the first partition plate 502 and the second partition plate 503 respectively.
[0020] In the present application, the conductive wheel 6 includes a support ring 603, a first copper ring 601 and a second copper ring 602, the first copper ring 601 and the second copper ring 602 are mounted on the left and right ends of the outer side of the support ring 603, the support ring 603, the first copper ring 601 and the second copper ring 602 are coaxially installed, the support ring 603 is made of non-conductive material, the rotating shaft 9 passes through the support ring 603 and is coaxially installed and fixed with the support ring 603, an isolation ring 604 made of non-conductive material is provided between the first copper ring 601 and the second copper ring 602, in this embodiment, the isolation ring 604 and the support ring 603 are both made of silicone material, a first conductive brush 7 is installed between the first copper ring 601 and the first partition 502 for contacting the first copper ring 601 to form a positive current, a second conductive brush 8 is provided between the second copper ring 602 and the second partition 503 for contacting the second copper ring 602 to form a negative current, and the first conductive brush 7 and the second conductive brush 8 have the same structure.
[0021] The first conductive brush 7 includes a first copper sheet 701 and a first copper block 702 installed at one end of the first copper sheet 701. The other end of the first copper sheet 701 is fixedly connected to the first partition 502 by a first screw 703. The first screw 703 is connected to the power supply for conducting electricity. For example, an alligator clip can be used to contact the first screw 703 with an external power supply to conduct electricity to the first copper block 702, so that a contact circuit is formed when the first copper block 702 contacts the side of the first copper ring 601. That is, in this embodiment, the first copper ring 601 is equivalent to a positive circuit and the second copper ring 602 is equivalent to a negative circuit. When the light strip flows through the feed mechanism 10, it contacts the first copper ring 601 and the second copper ring 602, forming a closed loop to light up the lamp beads on the light strip. As the light strip continues to move, the first copper ring 601 and the second copper ring 602 also continuously rotate around the axis of the rotating shaft 9 and contact the light strip uninterruptedly. When an abnormality is detected or the light strip needs to be replaced, the first lifting drive member 3 drives the conductive wheel 6 to move upward and separate from the light strip.
[0022] The material guiding mechanism 10 comprises a first material guiding plate 1001 and a second material guiding plate 1002. The first material guiding plate 1001 and the second material guiding plate 1002 have the same structure and are symmetrically installed on the base 1 at a left-right interval. The distance between the first material guiding plate 1001 and the second material guiding plate 1002 forms a material guiding channel 1003. The light strip slides in the material guiding channel 1003. The material guiding channel 1003 matches the width of the light strip. The first material blocking plate 1001 is provided at the front and rear ends thereof and extends toward the second material guiding plate 1002. 01-1, similarly, the second material guide plate 1002 is provided with a second material baffle plate 1002-1 symmetrically arranged with the first material baffle plate 1001-1, the first material baffle plate 1001-1 is above the material guide channel 1003, the light strip is slid and transported in the material guide channel 1003, and the left and right positions of the light strip are limited. At the same time, the first material baffle plate 1001-1 and the second material baffle plate 1002-1 limit the upper and lower positions of the light strip, which effectively ensures the stability of the light strip in the material guide mechanism 10, and ensures the accuracy and stability of the test.
[0023] Compared with the prior art, the wheel-type light strip testing device of the present application has a simple structure and is easy to operate. It does not require manual operation. The light strip passes through the material guide channel, the back side contacts the material guide channel, and the positive and negative test points on the front side contact the positive and negative poles of the conductive wheel to complete the test. The light strip can move forward or backward at will without affecting the power supply. It can be flexibly used in automated production equipment to effectively improve the overall testing efficiency of the light strip.
[0024] It is obvious to those skilled in the art that the present invention is not limited to the details of the foregoing exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A wheel-type light strip testing device, characterized in that: It includes a base, on which a test mechanism and a material feeding mechanism are installed, the test mechanism includes a mounting frame, a first lifting drive member and a conductive test wheel assembly, the mounting frame is fixed on the base, the first lifting drive member is fixed in the mounting frame and is drivingly connected to the conductive test wheel assembly, the first lifting drive member drives the conductive test wheel assembly to move up and down, the conductive test wheel assembly includes a conductive wheel and a support frame, the conductive wheel is rotatably mounted on the support frame, the first lifting drive member is fixedly mounted on the support frame, the conductive wheel is above the material feeding mechanism and is in contact with the light strip in the material feeding mechanism to be energized.
2. A wheel-type light strip testing device according to claim 1, characterized in that: The support frame includes a top plate, a first partition plate and a second partition plate. The first partition plate and the second partition plate have the same structure. The first partition plate and the second partition plate are symmetrically installed at left and right intervals below the top plate and above the material guiding mechanism. The conductive wheel is rotatably connected between the first partition plate and the second partition plate through a rotating shaft.
3. A wheeled light strip testing device according to claim 2, characterized in that: The conductive wheel includes a support ring, a first copper ring and a second copper ring, the first copper ring and the second copper ring are mounted on the left and right ends of the outer side of the support ring, the support ring is made of non-conductive material, the support ring, the first copper ring and the second copper ring are coaxially installed, the rotating shaft passes through the support ring and is coaxially installed and fixed with the support ring, an isolation ring made of non-conductive material is provided between the first copper ring and the second copper ring, a first conductive brush is installed between the first copper ring and the first partition plate for contacting the first copper ring to form a positive current, a second conductive brush is provided between the second copper ring and the second partition plate for contacting the second copper ring to form a negative current, and the first conductive brush and the second conductive brush have the same structure.
4. The wheel-type light strip testing device according to claim 3, characterized in that: The first conductive brush includes a first copper sheet and a first copper block installed at one end of the first copper sheet. The other end of the first copper sheet is fixedly connected to the first partition by a first screw. The first screw is connected to the electrical connection device for conduction. The first copper block contacts the side of the first copper ring.
5. The wheel-type light strip testing device according to claim 4, characterized in that: The material guide mechanism includes a first material guide plate and a second material guide plate. The first material guide plate and the second material guide plate have the same structure and are symmetrically installed on the base with left and right intervals. The distance between the first material guide plate and the second material guide plate forms a material guide channel. The light strip slides in the material guide channel, and the material guide channel matches the width of the light strip.
6. A wheel-type light strip testing device according to claim 5, characterized in that: The front and rear ends of the first material guide plate are respectively provided with first material baffle plates extending and protruding toward the second material guide plate, the first material baffle plate is above the material guide channel, and the second material guide plate is provided with a second material baffle plate symmetrically arranged with the first material baffle plate.