High-efficiency motor drive control device

By designing the heat dissipation mechanism of the transverse snake tube and the longitudinal snake tube in the motor drive control device, combined with the use of the circulation pump and the cooling fan, the problem of poor heat dissipation effect of the motor drive control device in the prior art is solved, and a more efficient cooling effect and a longer service life are achieved.

CN222602861UActive Publication Date: 2025-03-11XIANGYANG SHIYANG ELECTROMOTOR
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Patent Information

Application Number
CN202421117244.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-11
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

When the existing motor drive control devices are driven by high-efficiency motors, the heat dissipation effect is poor, and the control motherboard is prone to overheating, affecting the service life.

Method used

A high-efficiency motor drive control device is designed, and a heat dissipation mechanism composed of a transverse snake tube and a longitudinal snake tube is used to realize the circulation of cooling water through a circulation pump and a heat dissipation fan, and the heat dissipation efficiency is improved in combination with external heat dissipation fins.

Benefits of technology

It effectively improves the cooling efficiency of the control device, prevents excessive internal temperature, extends service life, and improves the overall heat dissipation effect.

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Abstract

The utility model discloses a high-efficiency motor drive control device which comprises a placing plate, the top of the placing plate is fixedly connected with a control box, a first control mainboard is arranged in the control box, a second control mainboard is arranged below the first control mainboard, and a heat dissipation mechanism is arranged in the control box. The heat dissipation mechanism comprises a transverse coiled pipe arranged in the control box. The utility model relates to the technical field of motor drive controllers. According to the high-efficiency motor drive control device, heat exchange and cooling can be carried out on the first control mainboard and the second control mainboard in the control box by means of cooling water circulating in the transverse coiled pipe through the arranged heat dissipation mechanism, so that the cooling efficiency is improved, and the situation that normal work of related components is affected due to the fact that the internal temperature is too high is prevented; and when cooling water enters the longitudinal coiled pipe, the longitudinal coiled pipe can be cooled through the cooling fan, so that the cooling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor drive controllers, in particular to a high-efficiency motor drive control device. Background Art

[0002] A motor is an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. It can be divided into DC motors, asynchronous motors and synchronous motors according to its structure and working principle. A high-efficiency motor is a motor with higher efficiency, and its efficiency should meet the relevant energy efficiency level requirements. A high-efficiency motor needs to be used in conjunction with a drive control device.

[0003] Publication No. CN 206948232 U discloses a motor drive control device, including a housing and a control mainboard built in the housing, with aluminum substrates disposed on both sides of the control mainboard, the aluminum substrates sequentially including an aluminum layer, an insulating layer and a copper layer, the copper layer being disposed inwardly, and a plurality of power tubes being distributed on the copper layer; the aluminum layer being disposed outwardly and attached to the inner side of the housing. The device has good heat dissipation effect, high efficiency and simple production.

[0004] However, the drive control device has the following shortcomings: when in use, the device can improve its overall heat dissipation effect by means of multiple aluminum substrates distributed on the outside of the shell. However, since multiple control mainboards are often installed in some shells to drive multiple high-efficiency motors, this causes more heat to be dissipated inside the shell. The heat dissipation effect of the mainboard itself cannot meet the heat dissipation requirements, and the control mainboard is prone to overheating, which affects its service life.

[0005] Therefore, the utility model provides a high-efficiency motor drive control device to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a high-efficiency motor drive control device to solve the above problems.

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a high-efficiency motor drive control device, comprising a placement plate, a control box is fixedly connected to the top of the placement plate, a first control mainboard is arranged in the control box, a second control mainboard is arranged below the first control mainboard, and a heat dissipation mechanism is arranged in the control box;

[0008] The heat dissipation mechanism includes a transverse serpentine tube arranged in a control box, the transverse serpentine tube is located between the first control main board and the second control main board, both ends of the transverse serpentine tube extend outside the control box, the bottom of the control box is fixedly connected to a cooling box, both ends of the transverse serpentine tube are fixedly connected to connecting pipes, one end of the corresponding connecting pipe is fixedly connected to a longitudinal serpentine tube, one end of the longitudinal serpentine tube extends into the cooling box, one end of the corresponding connecting pipe is fixedly connected to a return pipe, one end of the return pipe extends into the cooling box, a circulating pump is fixedly connected in the cooling box, the water inlet end of the circulating pump is connected to the longitudinal serpentine tube, the water outlet end of the circulating pump is connected to the return pipe, and a plurality of cooling fans are fixedly connected to the top inner wall of the cooling box.

[0009] Preferably, a ventilation port is provided at the bottom of the cooling box, and a dust filter is fixedly connected to the ventilation port. The ventilation port and the dust filter are used together to facilitate ventilation inside the cooling box, thereby facilitating heat circulation and heat dissipation.

[0010] Preferably, a closing cover is provided on the top of the control box, and a control panel is fixedly connected to the closing cover, so that relevant components can be conveniently controlled by the provided closing cover and the control panel.

[0011] Preferably, both side outer walls of the control box are fixedly connected with fixing plates, and the tops of the two fixing plates are fixedly connected with multiple fastening bolts, and the fastening bolts slide through the closing cover, and the multiple fastening bolts are threaded with locking nuts. By using the setting fixing plates, fastening bolts and locking nuts in combination, the closing cover can be conveniently fixed firmly on the control box, which is convenient for disassembly and assembly.

[0012] Preferably, multiple cooling fins are fixedly connected to the outer walls on both sides of the control box, and the multiple cooling fins are equidistantly distributed. The cooling fins are made of aluminum alloy. The cooling fins arranged on the outside of the control box can improve the heat dissipation efficiency of the control box, thereby facilitating the natural heat dissipation of the first control main board and the second control main board inside the control box, thereby facilitating its cooling.

[0013] Preferably, a plurality of symmetrically distributed positioning rods are fixedly connected in the control box, and a plurality of the positioning rods slide through the second control main board, and a plurality of the positioning rods slide through the first control main board. The arranged positioning rods can provide limited support for the first control main board and the second control main board, thereby facilitating their normal operation.

[0014] Preferably, the bottom of the placement board is fixedly connected to two vertical boards, and the bottoms of the two vertical boards are fixedly connected to ground pads. The placement board can be supported by the vertical boards and ground pads, so that it can be placed firmly and work normally.

[0015] Beneficial Effects

[0016] The utility model provides a high-efficiency motor drive control device. Compared with the prior art, it has the following beneficial effects:

[0017] (1) The high-efficiency motor drive control device can, through the heat dissipation mechanism, use the cooling water circulating in the horizontal serpentine tube to exchange heat and cool the first control main board and the second control main board in the control box, thereby improving the cooling efficiency and preventing the internal temperature from being too high and affecting the normal operation of related components. When the cooling water enters the longitudinal serpentine tube, it will be cooled by the heat dissipation fan, thereby improving the heat dissipation efficiency.

[0018] (2) The high-efficiency motor drive control device can improve the heat dissipation efficiency of the control box by means of heat dissipation fins arranged outside the control box, thereby facilitating the natural heat dissipation of the first control main board and the second control main board inside the control box, thereby facilitating the cooling thereof. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the exploded structure of the utility model;

[0021] Figure 3 It is a cross-sectional structural schematic diagram of the cooling box in the utility model;

[0022] Figure 4 It is a schematic diagram of the bottom structure of the cooling box in the utility model.

[0023] In the figure: 1. placement plate; 2. control box; 3. first control main board; 4. second control main board; 5. horizontal serpentine pipe; 6. cooling box; 7. connecting pipe; 8. longitudinal serpentine pipe; 9. return pipe; 10. circulation pump; 11. cooling fan; 12. ventilation port; 13. dust filter; 14. closing cover; 15. control panel; 16. fixing plate; 17. fastening bolts; 18. locking nuts; 19. cooling fins; 20. positioning rod; 21. vertical plate; 22. station pad. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figures 1 to 3 , a high-efficiency motor drive control device, comprising a placement plate 1, a control box 2 is fixedly connected to the top of the placement plate 1, a first control main board 3 is arranged in the control box 2, a second control main board 4 is arranged below the first control main board 3, and a heat dissipation mechanism is arranged in the control box 2;

[0027] The heat dissipation mechanism includes a transverse serpentine tube 5 arranged in the control box 2, the transverse serpentine tube 5 is located between the first control main board 3 and the second control main board 4, both ends of the transverse serpentine tube 5 extend to the outside of the control box 2, the bottom of the control box 2 is fixedly connected to a cooling box 6, both ends of the transverse serpentine tube 5 are fixedly connected to connecting pipes 7, one end of the corresponding connecting pipe 7 is fixedly connected to a longitudinal serpentine tube 8, one end of the longitudinal serpentine tube 8 extends into the cooling box 6, one end of the corresponding connecting pipe 7 is fixedly connected to a return pipe 9, one end of the return pipe 9 extends into the cooling box 6, a circulating pump 10 is fixedly connected in the cooling box 6, the water inlet end of the circulating pump 10 is connected to the longitudinal serpentine tube 8, the water outlet end of the circulating pump 10 is connected to the return pipe 9, and a plurality of cooling fans 11 are fixedly connected to the top inner wall of the cooling box 6.

[0028] Embodiment 2:

[0029] See also Figures 1 to 4 This embodiment provides a technical solution based on the first embodiment: a ventilation port 12 is provided at the bottom of the cooling box 6, and a dust filter 13 is fixedly connected to the ventilation port 12; a closed cover 14 is provided above the control box 2, and a control panel 15 is fixedly connected to the closed cover 14, and the control panel 15 is electrically connected to the first control main board 3, the second control main board 4, the circulation pump 10 and the cooling fan 11; the outer walls of both sides of the control box 2 are fixedly connected to fixing plates 16, and the tops of the two fixing plates 16 are fixedly connected to a plurality of fastening bolts 17, and the fastening bolts 17 slide The closing cover 14 is penetrated, and locking nuts 18 are threadedly sleeved on multiple fastening bolts 17; multiple heat dissipation fins 19 are fixedly connected to the outer walls on both sides of the control box 2, and the multiple heat dissipation fins 19 are equidistantly distributed, and the heat dissipation fins 19 are made of aluminum alloy; multiple symmetrically distributed positioning rods 20 are fixedly connected inside the control box 2, and the multiple positioning rods 20 all slide through the second control main board 4, and the multiple positioning rods 20 all slide through the first control main board 3; two vertical plates 21 are fixedly connected to the bottom of the placement plate 1, and the bottoms of the two vertical plates 21 are fixedly connected to station pads 22.

[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] Working principle: When in use, the first control main board 3 and the second control main board 4 are connected to an external high-efficiency motor and operated through the control panel 15. When the first control main board 3 and the second control main board 4 are working, a large amount of heat will be emitted. At this time, the circulation pump 10 and the cooling fan 11 can be started. The cooling fan 11 blows air to the longitudinal serpentine tube 8 and the return pipe 9 to cool the cooling water inside. At the same time, the circulation pump 10 drives the cooling water to flow. At this time, the cooling water inside the longitudinal serpentine tube 8 and the return pipe 9 circulates through the connecting pipe 7 and the transverse serpentine tube 5, so that it takes away the heat in the control box 2 and achieves the cooling effect.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency motor drive control device, comprising a placement plate (1), characterized in that: The top of the placement plate (1) is fixedly connected to a control box (2), a first control main board (3) is arranged in the control box (2), a second control main board (4) is arranged below the first control main board (3), and a heat dissipation mechanism is arranged in the control box (2); The heat dissipation mechanism comprises a transverse serpentine tube (5) arranged in the control box (2), the transverse serpentine tube (5) being located between the first control main board (3) and the second control main board (4), both ends of the transverse serpentine tube (5) extending outside the control box (2), a cooling box (6) being fixedly connected to the bottom of the control box (2), both ends of the transverse serpentine tube (5) being fixedly connected to connecting tubes (7), one end of the corresponding connecting tube (7) being fixedly connected to a longitudinal serpentine tube (8), the longitudinal One end of the serpentine tube (8) extends into the cooling box (6), and one end of the corresponding connecting tube (7) is fixedly connected to a return pipe (9). One end of the return pipe (9) extends into the cooling box (6). A circulating pump (10) is fixedly connected inside the cooling box (6). The water inlet end of the circulating pump (10) is connected to the longitudinal serpentine tube (8), and the water outlet end of the circulating pump (10) is connected to the return pipe (9). A plurality of cooling fans (11) are fixedly connected to the top inner wall of the cooling box (6).

2. A high-efficiency motor drive control device according to claim 1, characterized in that: The bottom of the cooling box (6) is provided with a ventilation port (12), and a dust filter (13) is fixedly connected inside the ventilation port (12).

3. The high-efficiency motor drive control device according to claim 1, characterized in that: A closed cover (14) is provided above the control box (2), and a control panel (15) is fixedly connected to the closed cover (14).

4. A high-efficiency motor drive control device according to claim 3, characterized in that: The outer walls on both sides of the control box (2) are fixedly connected with fixing plates (16), and the tops of the two fixing plates (16) are fixedly connected with a plurality of fastening bolts (17), the fastening bolts (17) slide through the closing cover (14), and the plurality of fastening bolts (17) are threadedly sleeved with locking nuts (18).

5. The high-efficiency motor drive control device according to claim 1, characterized in that: Multiple heat dissipation fins (19) are fixedly connected to the outer walls on both sides of the control box (2); the multiple heat dissipation fins (19) are distributed at equal intervals; and the heat dissipation fins (19) are made of aluminum alloy.

6. The high-efficiency motor drive control device according to claim 1, characterized in that: A plurality of symmetrically distributed positioning rods (20) are fixedly connected inside the control box (2), and the plurality of positioning rods (20) all slide through the second control main board (4), and the plurality of positioning rods (20) all slide through the first control main board (3).

7. The high-efficiency motor drive control device according to claim 1, characterized in that: The bottom of the placement plate (1) is fixedly connected to two vertical plates (21), and the bottoms of the two vertical plates (21) are both fixedly connected to a station mat (22).

Citation Information

Patent Citations

  • Motor drive control device

    CN206948232U