Turntable mechanism device of three-station fungus bag production equipment for edible fungus bags

Abstract

The utility model relates to the field of edible mushroom production equipment, in particular to a turntable mechanism device of three-station edible mushroom bag production equipment, which comprises a turntable middle shaft, an upper turntable, a turntable driving motor and a turntable positioning driving cylinder, and is used for automatic bagging, blanking, stamping and bag discharging of mushroom bags. By means of the station design, the bagging work of three fungus bags can be completed in each work period, the production efficiency is remarkably improved, the stability of the upper rotating disc during high-speed rotation is ensured through the design of the rotating disc positioning mechanism and the rotating disc middle shaft bearing seat, and the bagging efficiency is improved. Through driving of the air cylinder and the motor, automatic operation is achieved, manual intervention is reduced, the operation difficulty is lowered, efficient, stable and continuous production of edible mushroom bags is achieved, and powerful support is provided for automatic production of the edible mushroom industry.

Description

Technical Field

[0001] The utility model relates to the field of edible fungus production equipment, in particular to a three-station turntable mechanism device for edible fungus bags. Background Art

[0002] Edible fungi are a kind of food with rich nutrition and unique taste. They are favored by people because of their high nutritional value and medicinal value. In the edible fungi industry, the bagging process is an important link in the production process. Traditional edible fungi bagging machines usually adopt a double-station design, that is, two bags of fungi can be bagged in each working cycle. However, with the continuous expansion of production scale and the intensification of market competition, the production efficiency of this double-station bagging machine can no longer meet the needs of modern production. Therefore, the development of a new edible fungi bagging machine that can significantly improve production efficiency has become an urgent need in the industry. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies of the prior art, the utility model provides a three-station turntable mechanism device for edible mushroom bags.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: The utility model provides a turntable mechanism device of a three-station mushroom bag production equipment for edible mushroom bags, including the following components;

[0007] The turntable center axis is used to support the upper turntable;

[0008] The upper turntable is installed on the turntable center axis and can rotate stably around the turntable center axis;

[0009] The turntable center axis bearing seat is installed on the upper and lower sides of the turntable center axis to support and stabilize the rotation of the upper turntable;

[0010] The turntable driving motor is used to drive the upper turntable to rotate;

[0011] A turntable driving gear, connected to the turntable driving motor, for transmitting driving force to the upper turntable;

[0012] The turntable positioning drive cylinder is used to position the upper turntable after it rotates to the specified position;

[0013] The turntable positioning track provides guidance for the upper turntable positioning drive cylinder;

[0014] The turntable positioning member, the teeth on which are driven by the turntable positioning drive cylinder, are kneaded with the teeth on the upper turntable to achieve positioning;

[0015] There are four workstations, namely, bagging station, unloading station, punching station and bag discharging station. Each workstation corresponds to three bagging barrels, totaling twelve bagging barrels, which are used to fill three bags of mushroom.

[0016] Preferably, each workstation on the upper turntable is provided with a bag clamping control valve and a bag clamping control driving cylinder, and bag clamping assemblies are provided on the four workstations. The bag clamping control driving cylinder drives the bag clamping control valve, and each bag clamping control valve controls three bag clamping assemblies.

[0017] Further preferably, there are three bag clamping assemblies corresponding to each workstation, and the bag clamping assembly includes a bag clamping drive cylinder, a bag clamping drive block, a bag clamping arm and a bag clamping claw. The bag clamping drive cylinder pushes the bag clamping drive block to move forward and backward, driving the bag clamping arm and the bag clamping claw to open or clamp.

[0018] Preferably again, it also includes a bag clamping control transition plate, which is installed between the bag discharging station and the bagging station, so that when the upper turntable rotates again, the bag clamping assemblies of the bag discharging station and the bagging station are always in an open state, and the bag clamping assemblies of the other stations are all in a clamped state.

[0019] Preferably, a groove is provided on the bag clamping driving block, and a bearing is provided on the bag clamping arm. The bearing rolls in the groove, so that the bag clamping arm opens or clamps as the bag clamping driving block moves.

[0020] Further preferably, the three bagging barrels corresponding to the bagging station, the unloading station, the punching station and the bagging station are arranged in a straight line.

[0021] Preferably again, a plurality of turntable positioning inserts are provided around the sides of the upper turntable, and the turntable positioning inserts are located between every two workstations, and the turntable positioning inserts are adapted to the turntable positioning pieces.

[0022] (III) Beneficial effects

[0023] Compared with the prior art, the utility model provides a three-station turntable mechanism device for edible mushroom bags, which has the following beneficial effects:

[0024] High efficiency: The three-station design enables three bags of mushrooms to be packed in each work cycle, significantly improving production efficiency.

[0025] Strong stability: The design of the turntable positioning mechanism and the bearing seat ensures the stability of the turntable during high-speed rotation.

[0026] High flexibility: Different workstations correspond to different operation processes and can adapt to different production needs.

[0027] Easy to operate: driven by cylinders and motors, it realizes automated operation, reduces manual intervention and reduces operating difficulty.

[0028] Compact structure: The overall design is reasonable, the components fit closely together, reducing space occupancy and facilitating installation and maintenance.

[0029] In summary, the turntable mechanism device of the three-station edible fungus bag production equipment realizes the efficient, stable and continuous production of edible fungus bags through reasonable mechanical structure design, providing strong support for the automated production of the edible fungus industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the top view of the upper turntable of the utility model;

[0031] Figure 2 This is a schematic diagram of the overall front structure of the utility model;

[0032] Figure 3 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0033] Figure 4 This is a schematic diagram of the structure of the bag clamping assembly of the utility model;

[0034] In the figure: 1. upper turntable; 2. punching station; 3. bagging station; 4. bag discharging station; 5. bagging barrel; 6. turntable positioning insert; 7. turntable positioning drive cylinder; 8. turntable positioning track; 9. turntable positioning piece; 10. turntable center axis bearing seat; 11. turntable center axis; 12. bag clamping control drive cylinder; 13. bag clamping control valve; 14. bag clamping control transition plate; 15. turntable drive motor; 16. turntable drive gear; 17. bag clamping drive cylinder; 18. bag clamping claw; 19. bag clamping drive block; 20. bag clamping arm; 21. bag clamping assembly. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] See also Figure 1-3 The utility model discloses a turntable mechanism device for a three-station edible mushroom bag production device, comprising the following components;

[0037] The turntable center axis 11 is used to support the upper turntable 1;

[0038] The upper turntable 1 is mounted on the turntable center axis 11 and can stably rotate around the turntable center axis 11;

[0039] The turntable center axis bearing seat 10 is installed on the upper and lower sides of the turntable center axis 11 to support and stabilize the rotation of the upper turntable 1;

[0040] The turntable driving motor 15 is used to drive the upper turntable 1 to rotate;

[0041] The turntable driving gear 16 is connected to the turntable driving motor 15 and is used to transmit driving force to the upper turntable 1;

[0042] The turntable positioning drive cylinder 7 is used to position the upper turntable 1 after it rotates to a specified position;

[0043] The turntable positioning track 8 provides guidance for the positioning drive cylinder 7 of the upper turntable 1;

[0044] The teeth on the turntable positioning member 9 are engaged with the teeth on the upper turntable 1 under the push of the turntable positioning drive cylinder 7 to achieve positioning;

[0045] The four workstations are respectively configured as a bagging station 3, a material unloading station, a punching station 2, and a bag discharging station 4. Each workstation corresponds to three bagging barrels 5, and a total of twelve bagging barrels 5 are used to fill three bags of mushrooms.

[0046] Turntable support and rotation mechanism:

[0047] The turntable center axis 11 serves as the support center of the turntable to ensure the stability of the upper turntable 1 during rotation.

[0048] The upper turntable 1 is installed on the turntable center axis 11 and supported by the turntable center axis bearing seat 10 so as to stably rotate around the turntable center axis 11 .

[0049] Turntable center axis bearing seat 10: The turntable center axis 11 is installed on both sides of the upper and lower sides to provide stable support for the rotation of the upper turntable 1.

[0050] Turntable drive motor 15 and turntable drive gear 16: The motor transmits driving force through the gears to make the upper turntable 1 rotate in a set direction.

[0051] Turntable positioning mechanism:

[0052] Turntable positioning drive cylinder 7: When the upper turntable 1 rotates to a predetermined position, positioning is achieved through the cylinder push.

[0053] Turntable positioning track 8: Provides guidance for the positioning cylinder to ensure the accuracy of positioning.

[0054] Turntable positioning member 9: The teeth on the turntable positioning member 9 are engaged with the teeth on the upper turntable 1 under the push of the cylinder to ensure the stability of the upper turntable 1 during operation.

[0055] Workstation and bag clamping mechanism:

[0056] Four workstations: respectively perform four actions of bagging, unloading, punching and bagging, and each workstation corresponds to three bagging barrels 5, for a total of twelve.

[0057] The bag clamping control valve 13 and the bag clamping control driving cylinder 12 control the opening and closing of the bag clamping assembly 21 to meet the operation requirements of different workstations.

[0058] The bag clamping assembly 21 is driven by the bag clamping driving cylinder 17 to open or clamp the bag clamping arm 20 and the bag clamping claw 18, thereby fixing or releasing the fungus bag.

[0059] Special design:

[0060] The bag clamping control transition plate 14 is installed between the bag discharging station 4 and the bagging station 3 to ensure that when the upper turntable 1 rotates, the bag clamping components 21 of the two stations are always in the open state to facilitate continuous operation.

[0061] The design of the bag clamping driving block 19 and the bag clamping arm 20: through the rolling of the bearing in the groove, the bag clamping arm 20 can be smoothly opened and clamped, thereby improving the working efficiency.

[0062] A plurality of turntable positioning inserts 6 are arranged around the side of the upper turntable 1 , and the turntable positioning inserts 6 are located between every two workstations. The turntable positioning inserts 6 are adapted to the turntable positioning members 9 , and the turntable positioning inserts 6 are used to improve the stability of the turntable positioning members 9 limiting the upper turntable 1 .

[0063] The upper turntable 1 of the three-station turntable mechanism device for edible mushroom bags is provided with four stations, namely, the bagging station 3, the unloading station, the punching station 2 and the bag discharging station 4. Each station has three bagging barrels 5, a total of 12, which are used for bagging three bags of mushrooms. The bagging barrels 5 of each station are arranged in a straight line.

[0064] The upper turntable 1 is mounted on the turntable center axis 11, and the turntable center axis 11 bearing seats 10 are mounted above and below the center axis, so that the turntable can rotate stably around the center axis.

[0065] When the action of each station is completed, the turntable drive motor 15 rotates, and is transmitted through the turntable drive gear 16 to drive the upper turntable 1 to rotate smoothly. When it rotates 90 degrees (one station), the motor stops, the turntable stops, and the turntable positioning drive cylinder 7 is activated at the same time. Under the guidance of the turntable positioning track 8, the teeth on the turntable positioning member 9 are pushed to insert into the large turntable and pinch with the teeth on the large turntable to play a positioning and protection role.

[0066] Each of the four stations of the turntable is provided with a bag clamping control valve 13 , which is four in total. Each bag clamping control valve 13 controls the opening and closing of the bag clamping assembly 21 of each station, that is, one control valve controls three bag clamping assemblies 21 .

[0067] The control of the equipment is as follows: when the upper turntable 1 reaches the station position, the bag clamping control driving cylinder 12 of the bagging station 3 is activated, pushing the bag clamping control valve 13 to operate, switching the valve of the bag clamping control valve 13, and then the three bag clamping components 21 of the corresponding station of the valve are opened. Further, the bagging station 3 of the equipment is operated to realize that the bag mouth is inserted into the three 5 bagging barrels 5, and then the bag clamping control driving cylinder 12 returns to its position, and the three bag clamping components 21 are closed, and the bag is firmly clamped on the bagging barrel 5. At the same time, the bag clamping control driving cylinder 12 of the bag discharging station 4 is also activated, and the three bag clamping components 21 of the corresponding station are opened. Further, a conventional bag discharging mechanism matching the equipment is used to connect the loaded fungus bag to the discharging barrel. Since the bag clamping control transition plate 14 is installed between the bag discharging station 4 and the bagging station 3, when the turntable rotates 90 degrees again, the bag clamping components 21 of the bag discharging station 4 and the bagging station 3 are always in an open state, and the remaining stations are in a clamped state.

[0068] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A turntable mechanism device for a three-station edible fungus bag production device, characterized in that: Includes the following components; A turntable center shaft (11), used for supporting the upper turntable (1); The upper turntable (1) is mounted on the turntable center axis (11) and can stably rotate around the turntable center axis (11); The turntable center axis bearing seat (10) is installed on the upper and lower sides of the turntable center axis (11) to support and stabilize the rotation of the upper turntable (1); A turntable drive motor (15), used for driving the upper turntable (1) to rotate; A turntable drive gear (16), connected to the turntable drive motor (15), for transmitting a driving force to the upper turntable (1); A turntable positioning drive cylinder (7) is used to position the upper turntable (1) after it rotates to a specified position; The turntable positioning rail (8) provides guidance for the upper turntable (1) positioning drive cylinder (7); The teeth on the turntable positioning member (9) are engaged with the teeth on the upper turntable (1) under the push of the turntable positioning drive cylinder (7) to achieve positioning; The four workstations are respectively configured as a bagging station (3), a material unloading station, a punching station (2), and a bag discharging station (4). Each workstation corresponds to three bagging barrels (5), and a total of twelve bagging barrels (5) are used to fill three bags of mushrooms.

2. The turntable mechanism device of the three-station edible fungus bag production equipment according to claim 1 is characterized in that: Each workstation on the upper turntable (1) is provided with a bag clamping control valve (13) and a bag clamping control driving cylinder (12), and bag clamping assemblies (21) are provided on each of the four workstations. The bag clamping control driving cylinder (12) drives the bag clamping control valve (13), and each bag clamping control valve (13) controls three bag clamping assemblies (21).

3. The turntable mechanism device of the three-station edible fungus bag production equipment according to claim 2 is characterized in that: There are three bag clamping assemblies (21) corresponding to each workstation. The bag clamping assemblies (21) include a bag clamping driving cylinder (17), a bag clamping driving block (19), a bag clamping arm (20) and a bag clamping claw (18). The bag clamping driving cylinder (17) pushes the bag clamping driving block (19) to move forward and backward, thereby driving the bag clamping arm (20) and the bag clamping claw (18) to open or clamp.

4. The turntable mechanism device of the three-station edible fungus bag production equipment according to claim 3 is characterized in that: It also comprises a bag clamping control transition plate (14), which is installed between the bag discharging station (4) and the bagging station (3), so that when the upper turntable (1) rotates again, the bag clamping components (21) of the bag discharging station (4) and the bagging station (3) are always in an open state, and the bag clamping components (21) of the other stations are all in a clamped state.

5. The turntable mechanism device of the three-station edible fungus bag production equipment according to claim 4 is characterized in that: The bag clamping driving block (19) is provided with a groove, and the bag clamping arm (20) is provided with a bearing. The bearing rolls in the groove, so that the bag clamping arm (20) opens or clamps as the bag clamping driving block (19) moves.

6. The turntable mechanism device of the three-station edible fungus bag production equipment according to claim 5, characterized in that: The three bagging barrels (5) corresponding to the bagging station (3), the unloading station, the punching station (2) and the bag discharging station (4) are arranged in a straight line.

7. The turntable mechanism device of the three-station edible fungus bag production equipment according to claim 6 is characterized in that: A plurality of turntable positioning inserts (6) are arranged around the side of the upper turntable (1), and the turntable positioning inserts (6) are located between every two workstations. The turntable positioning inserts (6) are adapted to the turntable positioning pieces (9).

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