Automatic tea pressing machine
By designing an automatic tea press, and automatically extruding tea leaves using drying barrel heating and extrusion devices, the problems of low pressing efficiency and poor molding quality of traditional tea are solved, and efficient and tight tea molding and manpower are achieved.
Patent Information
- Application Number
- CN202420854289.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Traditional tea pressing and tea forming operation is low, and artificial tea pressing is small, which leads to the easy scattering of tea leaves and affects subsequent packaging.
An automatic tea press is designed, including a chassis, a cutting device, an extrusion device and an automatic controller. The tea leaves are automatically extruded through the drying barrel heating and extrusion mechanism to ensure that the tea leaves are formed tightly.
Automatic tea suppression is achieved, avoiding the shortage of artificial tea pressing, the tea molding quality is better, saving manpower, and improving the efficiency of subsequent packaging.
Smart Images
Figure CN222603641U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea production and processing, in particular to an automatic tea pressing machine. Background Art
[0002] Tea is one of the beverages that most people often use nowadays. The processing of tea is a relatively complicated process, including drying, rolling, fermentation, packaging and other processes. In the overall tea processing steps, the tea needs to be packaged and sold after it is made. In most cases, the tea needs to be squeezed into blocks before packaging.
[0003] Traditional tea pressing and molding operations mostly involve manually piling the tea leaves together and then using pressing tools to apply pressure to the tea leaves. However, the manual pressing method is not only inefficient, but also the force of human hands in pressing the tea leaves is weak. The tea leaves after pressing and molding are still relatively easy to scatter, which affects the subsequent tea packaging.
[0004] For this reason, a kind of automatic tea pressing machine is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic tea pressing machine, which heats and presses tea leaves by setting a fully automatic tea pressing machine to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An automatic tea pressing machine comprises a chassis and a support frame, wherein the support frame is fixedly mounted on the top wall of the chassis, a material receiving box is placed in the chassis, and an automatic controller is provided, a material discharge mechanism is provided on one side of the support frame, a pressing mechanism is provided on the side of the support frame symmetrical to the material discharge mechanism, a material pressing barrel is provided on the top wall of the chassis, and the material pressing barrel is located at the center of the top of the chassis.
[0008] Preferably, the unloading mechanism includes: a slide rail 1, a sliding plate, a unloading cylinder, a mounting plate, a drying barrel, and a right cylinder; the slide rail 1 is fixedly mounted on the support frame, the sliding plate is slidably mounted on the slide rail 1, the mounting plate is fixedly mounted on the sliding plate, the drying barrel is fixedly mounted on the mounting plate, the unloading cylinder is fixedly mounted on the sliding plate, a baffle plate is slidably mounted in the mounting plate, the output end of the unloading cylinder is fixedly connected to one end of the baffle plate, and the right cylinder is fixedly mounted on the top of the support frame.
[0009] Preferably, the extrusion mechanism includes: a second slide rail, a pressure cylinder, a second cylinder, and a conical pressure plate, the second slide rail is fixedly mounted on the top wall of the support frame, a slider is slidably mounted on the second slide rail, the pressure cylinder is fixedly mounted on the slider, the output end of the pressure cylinder passes through the support block and extends downward, the conical pressure plate is fixedly mounted on the bottom of the output end of the pressure cylinder, the second cylinder is fixedly mounted on the top wall of the support frame, and the output end of the second cylinder is fixedly connected to the side wall of the support block.
[0010] Preferably, a cross frame is fixedly mounted on the top wall of the chassis, a small cylinder is fixedly mounted on the cross frame, a baffle plate is slidably mounted on the cross frame, and an output end of the small cylinder is fixedly connected to the baffle plate.
[0011] Preferably, a plurality of cone pressure holes are provided on the cone pressure plate.
[0012] Preferably, a heating device is provided in the drying barrel, and the heating device is electrically connected to the controller.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is provided with a chassis, a feeding device, and an extruding device, and a controller is provided in the chassis. The feeding device and the extruding device are automatically controlled by the controller. The tea leaves are put into a drying barrel for drying and then automatically fall into a receiving box at the bottom. The extruding device then automatically squeezes the tea leaves, thereby avoiding the situation in which insufficient pressure is caused by manual extrusion of the tea leaves, resulting in poor extrusion quality of the tea leaves, and saving manpower.
[0015] 2. A heating device is installed in the drying barrel to heat the tea leaves once. After heating, the tea leaves are put into the receiving box for extrusion, which makes the extrusion tighter and is more conducive to the packaging of the tea leaves in the subsequent process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural oblique view of the utility model;
[0017] Figure 2 This is a structural schematic diagram of the unloading device of the utility model;
[0018] Figure 3 This is the overall structural front view of the utility model;
[0019] Figure 4 This is a schematic diagram of the left side structure of the support frame of the utility model;
[0020] Figure 5 This is a schematic diagram of the drying barrel structure of the utility model.
[0021] Figure 6 for Figure 1 Enlarged view of point A in the middle.
[0022] In the figure: 1. support frame; 2. chassis; 3. drying barrel; 4. mounting plate; 5. right cylinder; 6. material baffle plate; 7. mounting seat; 8. slide rail one; 9. small cylinder; 10. cylinder two; 11. unloading cylinder; 12. pressure cylinder; 13. left cylinder; 14. slider; 15. baffle plate; 16. cone pressure plate; 17. sliding plate; 18. slide rail two; 19. material pressure barrel; 20. cross frame. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 6 The utility model provides an automatic tea pressing machine, and the technical solution is as follows:
[0025] An automatic tea pressing machine includes a chassis 2 and a support frame 1. The support frame 1 is fixedly mounted on the top wall of the chassis 2. A material receiving box is placed in the chassis 2 and an automatic controller is provided. A material unloading mechanism is provided on one side of the support frame 1, and a squeezing mechanism is provided on the side of the support frame 1 symmetrical to the material unloading mechanism. A material pressing barrel 19 is provided on the top wall of the chassis 2, and the material pressing barrel 19 is located at the center of the top of the chassis 2.
[0026] like Figure 4 As shown, the unloading mechanism includes: a slide rail 8, a sliding plate 17, a discharge cylinder 11, a mounting plate 4, a drying barrel 3, and a right cylinder 5; the slide rail 8 is fixedly installed on the support frame 1, the sliding plate 17 is slidably installed on the slide rail 8, the mounting plate 4 is fixedly installed on the sliding plate 17, the drying barrel 3 is fixedly installed on the mounting plate 4, the discharge cylinder 11 is fixedly installed on the sliding plate 17, a baffle plate 6 is slidably installed in the mounting plate 4, the output end of the discharge cylinder 11 is fixedly connected to one end of the baffle plate 6, and the right cylinder 5 is fixedly installed on the top of the support frame 1.
[0027] The tea leaves are transported by an external material transport device or a material transport pipeline and put into the drying barrel 3. After the drying barrel 3 is heated for a certain period of time, the right cylinder 5 is started, and the output end of the right cylinder 5 extends outward to contact the drying barrel 3 to push the drying barrel 3 to move to the left, and at the same time, it also drives the mounting plate 4 and the sliding plate 17 to move to the left, thereby driving the entire unloading mechanism to move to the left. When the output end of the right cylinder 5 extends to the limit position, the sliding plate 17 just moves to the limit position of the slide rail 8. At this time, the discharge port at the bottom of the drying barrel 3 is just aligned with the pressing barrel 19 of the material receiving box, and the output end of the unloading cylinder 11 contracts and drives the baffle plate 6 to move to the right. The baffle plate 6 cancels the blocking effect on the tea leaves in the drying barrel 3, and the tea leaves fall into the material receiving box. The controller sets the contraction time of the output end of the unloading cylinder 11 to 6s to 10s. After the time is reached, the baffle plate 6 is automatically pushed to move to seal the discharge port at the bottom of the drying barrel 3.
[0028] A left cylinder 13 is also fixedly mounted on the support frame 1 on a side symmetrical to the second slide rail 18. When the baffle plate 6 automatically seals the bottom outlet of the drying barrel 3, the output end of the left cylinder 13 extends outward to contact the drying barrel 3 and pushes the drying barrel 3 to move to the right.
[0029] The extrusion mechanism includes: a second slide rail 18, a pressure cylinder 12, a second cylinder 10, and a conical pressure plate 16. The second slide rail 18 is fixedly installed on the top wall of the support frame 1. A slider 14 is slidably installed on the second slide rail 18. The pressure cylinder 12 is fixedly installed on the slider 14. The output end of the pressure cylinder 12 extends downward through the slider 14. The conical pressure plate 16 is fixedly installed at the bottom of the output end of the pressure cylinder 12. The second cylinder 10 is fixedly installed on the top wall of the support frame 1. The output end of the second cylinder 10 is fixedly connected to the side wall of the slider 14.
[0030] When the left cylinder 13 pushes the drying barrel 3 to leave the top of the pressing barrel 19, the output end of the cylinder 2 10 pushes the slider 14 to move to the right to the limit of the slide rail 2 18. At this time, the center of the pressure cylinder 12 is aligned with the center of the receiving box, and the output end of the pressure cylinder 12 moves downward, so that the cone pressure plate 16 contacts the tea leaves below and continues to apply pressure to the tea leaves, thereby achieving the purpose of squeezing the tea leaves. The squeezing force applied to the tea leaves is large, and the quality of the tea leaves extruded is better.
[0031] like Figure 6 As shown, a cross frame 20 is fixedly installed on the top wall of the chassis 2, a small cylinder 9 is fixedly installed on the cross frame 20, a baffle plate 15 is slidably installed on the cross frame 20, the output end of the small cylinder 9 is fixedly connected to the baffle plate 15, and the baffle plate 15 crosses the bottom of the pressing barrel 19.
[0032] After the pressure cylinder 12 and the cone pressure plate 16 squeeze the tea leaves in the pressing barrel 19, the small cylinder 9 is powered on and started, and its output end contracts, driving the blocking plate 15 to slide in the direction of the small cylinder 9, thereby removing the obstruction to the tea leaves, and the pressed tea leaves fall into the chassis 2, in which a basket for collecting tea leaves is placed.
[0033] The drying barrel 3 is provided with a heating device, and the heating device is electrically connected to the controller. The heating device heats the barrel wall of the drying barrel 3, and further heats the tea leaves in the drying barrel 3.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic tea pressing machine, characterized in that: include, A chassis (2), a support frame (1), wherein the support frame (1) is fixedly mounted on the top wall of the chassis (2), a material receiving box is placed inside the chassis (2), and an automatic controller is provided, a material discharge mechanism is provided on one side of the support frame (1), and a pressing mechanism is provided on the side of the support frame (1) symmetrical to the material discharge mechanism, and a material pressing barrel (19) is provided on the top wall of the chassis (2), and the material pressing barrel (19) is located at the center of the top of the chassis (2).
2. The automatic tea pressing machine according to claim 1, characterized in that: The unloading mechanism comprises: a slide rail (8), a sliding plate (17), a discharge cylinder (11), a mounting plate (4), a drying barrel (3), and a right cylinder (5); the slide rail (8) is fixedly mounted on the support frame (1), the sliding plate (17) is slidably mounted on the slide rail (8), the mounting plate (4) is fixedly mounted on the sliding plate (17), the drying barrel (3) is fixedly mounted on the mounting plate (4), the discharge cylinder (11) is fixedly mounted on the sliding plate (17), a baffle plate (6) is slidably mounted in the mounting plate (4), the output end of the discharge cylinder (11) is fixedly connected to one end of the baffle plate (6), and the right cylinder (5) is fixedly mounted on the top of the support frame (1).
3. The automatic tea pressing machine according to claim 2, characterized in that: The extrusion mechanism comprises: a second slide rail (18), a pressure cylinder (12), a second cylinder (10), and a conical pressure plate (16); the second slide rail (18) is fixedly mounted on the top wall of the support frame (1); a slider (14) is slidably mounted on the second slide rail (18); the pressure cylinder (12) is fixedly mounted on the slider (14); the output end of the pressure cylinder (12) passes through the slider (14) and extends downward; the conical pressure plate (16) is fixedly mounted on the bottom of the output end of the pressure cylinder (12); the second cylinder (10) is fixedly mounted on the top wall of the support frame (1); and the output end of the second cylinder (10) is fixedly connected to the side wall of the slider (14).
4. The automatic tea pressing machine according to claim 2, characterized in that: A cross frame (20) is fixedly mounted on the top wall of the chassis (2), a small cylinder (9) is fixedly mounted on the cross frame (20), a baffle plate (15) is slidably mounted on the cross frame (20), and an output end of the small cylinder (9) is fixedly connected to the baffle plate (15).
5. The automatic tea pressing machine according to claim 3, characterized in that: The cone pressure plate (16) is provided with a plurality of cone pressure holes.
6. The automatic tea pressing machine according to claim 2, characterized in that: A heating device is provided in the drying barrel (3), and the heating device is electrically connected to the controller.