Reaction kettle convenient to clean
By setting up water storage tanks, water supply pipes and cleaning components in the reactor, efficient cleaning of the inner wall of the kettle body is achieved, solving the problem of low cleaning efficiency of existing reactors, and improving the cleanliness and equipment life.
Patent Information
- Application Number
- CN202420879809.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The cleaning efficiency of existing reactors is low, resulting in the residual anti-rust oil affecting subsequent production and reducing cleaning efficiency.
A reactor for easy cleaning is designed, using a symmetrical setting of the water storage tank, a water supply pipe engaging structure, a mixing assembly and a cleaning assembly, and efficient cleaning of the inner wall of the kettle body is achieved by spraying caustic soda dilution and clean water.
It improves the cleaning efficiency and cleanliness of the reactor, ensures that there is no residue on the inner wall of the kettle body, and extends the service life of the equipment.
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Figure CN222606360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of reaction kettles, in particular to a reaction kettle which is easy to clean. Background Art
[0002] Anti-rust oil is an oil solvent with reddish-brown appearance and anti-rust function. It is composed of oil-soluble corrosion inhibitors, base oils and auxiliary additives. According to its performance and use, rust removal oil can be divided into fingerprint removal type rust prevention oil, water-diluted type rust prevention oil, solvent-diluted type rust prevention oil, rust prevention and lubrication dual-purpose oil, sealed rust prevention oil, replacement type rust prevention oil, thin layer oil, rust prevention grease and vapor phase rust prevention oil, etc. When manufacturers produce rust removal oil, they need to use reactors for production and processing.
[0003] However, the current reactor still has some shortcomings. For example, the cleaning efficiency of the existing reactor is low. Since the anti-rust oil contains more base oil, it is easy for the staff to not clean the reactor thoroughly when cleaning it, which can easily cause the anti-rust oil remaining on the inner wall of the reactor to interfere with the subsequent production of the reactor, and it is also easy to reduce the cleaning efficiency of the staff, resulting in certain usage defects.
[0004] Therefore, it is urgent to improve this shortcoming. The utility model studies and improves the existing structural deficiencies and provides a reaction kettle that is easy to clean. Utility Model Content
[0005] The purpose of the utility model is to provide a reaction kettle which is easy to clean, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reactor that is easy to clean, comprising a reactor body, a mixing assembly and a water tank, wherein the bottom of the reactor body is annularly provided with support columns at equal distances, and a sealing cover is fittedly installed on the top of the reactor body, and a flange assembly is installed on the outer surface of the sealing cover, and a limiting ring is symmetrically embedded and installed on the top of the sealing cover, the mixing assembly is installed inside the sealing cover, and a cleaning assembly is fixedly installed on the inner surface of the sealing cover, the water tank is symmetrically installed on the outer surface of the reactor body, and a water pump is fixedly installed on the outside of the water tank, and a water supply pipe is installed on the end of the water pump, and a feeding assembly is embedded and installed on the top of the water tank.
[0007] Furthermore, the inner dimension of the limiting ring is completely consistent with the outer dimension of the end of the water supply pipe, and the water supply pipe and the limiting ring form a snap-fit structure.
[0008] Furthermore, the mixing assembly includes a driving shaft, a stirring blade and a driving motor, wherein the stirring blade is fixedly mounted on the bottom of the driving shaft, the driving motor is mounted on the top of the driving shaft, and the side of the driving shaft is rotatably connected to the inside of the sealing cover.
[0009] Furthermore, the cleaning component includes an annular hollow connecting plate, a water pipe and a flushing nozzle, and the water pipe is symmetrically installed on the top of the annular hollow connecting plate, and the flushing nozzle is installed in annular shape and equidistantly on the bottom of the annular hollow connecting plate, and the top of the water pipe is fixedly connected to the bottom of the limiting ring.
[0010] Furthermore, the top of the flushing nozzle is fixedly connected to the bottom of the annular hollow connecting plate, and the side of the annular hollow connecting plate is fixedly connected to the inner surface of the sealing cover, and the flushing nozzle forms a fixed structure with the sealing cover through the annular hollow connecting plate.
[0011] Furthermore, the feeding assembly includes a feeding hopper, a connecting shaft, a blocking plate, a knob and a torsion spring, and the internal rotation of the feeding hopper is connected to the connecting shaft, and the outer surface of the connecting shaft is fixedly connected to the blocking plate, and the end of the connecting shaft is fixedly installed with a knob, and a torsion spring is arranged on the outside of the connecting shaft.
[0012] Furthermore, the side of the connecting shaft is fixedly connected to the inside of the blocking plate, and the end of the connecting shaft is rotatably connected to the inside of the upper hopper, and the blocking plate forms a rotating structure with the upper hopper through the connecting shaft.
[0013] Furthermore, the end of the torsion spring is fixedly connected to the inner surface of the upper hopper, and the other end of the torsion spring is fixedly connected to the side of the blocking plate, and the blocking plate and the upper hopper form an elastic structure through the torsion spring.
[0014] The utility model provides a reaction kettle which is easy to clean and has the following beneficial effects:
[0015] 1. The utility model arranges two water storage tanks symmetrically on the left and right sides of the reactor body, so that the staff can store clean water and caustic soda dilution respectively inside the two water storage tanks, and through the arrangement of the water supply pipe, the staff can transport the solution stored in the water storage tank into the interior of the cleaning component and spray it evenly on the inner surface of the reactor body through the cleaning component when turning on the water pump through the controller. When the caustic soda dilution contacts the rust-proof oil remaining on the inner wall of the reactor body, the rust-proof oil attached to the inner wall of the reactor body can be better cleaned off, and then the inner surface of the reactor body is rinsed by spraying clean water through the cleaning component, thereby achieving the purpose of further cleaning the inner wall of the reactor body, thereby improving the cleaning efficiency and cleanliness of the staff.
[0016] 2. The utility model provides a connecting shaft so that the blocking plate and the upper hopper can be easily flipped by the staff, and the torsion spring can be provided so that the blocking plate can be automatically flipped back to its original position when the staff loosens the knob, thereby preventing the staff from being injured by splashing caustic soda dilution when adding caustic soda into the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a reaction kettle that is easy to clean according to the utility model;
[0018] Figure 2 This is a schematic diagram of a three-dimensional structure of a sealing cover-cleaning component of a reactor that is easy to clean according to the utility model;
[0019] Figure 3 The utility model is a schematic diagram of a three-dimensional structure of an upper hopper-blocking plate split for a reaction kettle which is easy to clean.
[0020] In the figure: 1. Reactor body; 2. Support column; 3. Sealing cover; 4. Flange assembly; 5. Limiting ring; 6. Mixing assembly; 61. Drive shaft; 62. Stirring blade; 63. Drive motor; 7. Cleaning assembly; 71. Annular hollow connecting plate; 72. Water pipe; 73. Flushing nozzle; 8. Water storage tank; 9. Water pump; 10. Water supply pipe; 11. Feeding assembly; 111. Feeding hopper; 112. Connecting shaft; 113. Blocking plate; 114. Knob; 115. Torsion spring. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 and Figure 2As shown, a reactor that is easy to clean includes a reactor body 1, a mixing component 6 and a water tank 8, the bottom of the reactor body 1 is annularly equipped with support columns 2 at equal distances, and a sealing cover 3 is fitted on the top of the reactor body 1, and a flange component 4 is installed on the outer surface of the sealing cover 3, and a limit ring 5 is symmetrically embedded and installed on the top of the sealing cover 3, the mixing component 6 is installed inside the sealing cover 3, the mixing component 6 includes a driving shaft 61, a stirring blade 62 and a driving motor 63, and the stirring blade 62 is fixedly installed on the bottom of the driving shaft 61, and the driving motor 63 is installed on the top of the driving shaft 61, and the side of the driving shaft 61 is rotatably connected to the inside of the sealing cover 3, and a cleaning component 7 is fixedly installed on the inner surface of the sealing cover 3, the cleaning component 7 includes an annular hollow connecting plate 71, a water pipe 72 and a flushing nozzle 73, and the water pipe 72 is symmetrically installed on the top of the annular hollow connecting plate 71, and the bottom of the annular hollow connecting plate 71 is annularly equipped with a flushing nozzle 73. A flushing nozzle 73 is installed, the top of the flushing nozzle 73 is fixedly connected to the bottom of the annular hollow connecting plate 71, and the side of the annular hollow connecting plate 71 is fixedly connected to the inner surface of the sealing cover 3, and the flushing nozzle 73 forms a fixed structure with the sealing cover 3 through the annular hollow connecting plate 71. By setting the flushing nozzle 73 and the sealing cover 3 in a fixed structure, the flushing nozzle 73 will not be loose when flushing the inner wall of the reactor body 1 with water, and the top of the water pipe 72 is fixedly connected to the bottom of the limiting ring 5, the water storage tank 8 is symmetrically installed on the outer surface of the reactor body 1, and a water pump 9 is fixedly installed on the outside of the water storage tank 8, and a water supply pipe 10 is installed at the end of the water pump 9, the internal size of the limiting ring 5 is completely consistent with the external size of the end of the water supply pipe 10, and the water supply pipe 10 and the limiting ring 5 form a snap-fit structure, and the water supply pipe 10 and the limiting ring 5 are set in a snap-fit structure, so that the end of the water supply pipe 10 is convenient for the staff to quickly disassemble and assemble.
[0023] like Figure 1 and Figure 3As shown, the water tank 8 is symmetrically installed on the outer surface of the reactor body 1, and a water pump 9 is fixedly installed on the outer side of the water tank 8, and a water supply pipe 10 is installed at the end of the water pump 9, and a feeding assembly 11 is embedded and installed on the top of the water tank 8, and the feeding assembly 11 includes a feeding hopper 111, a connecting shaft 112, a blocking plate 113, a knob 114 and a torsion spring 115, and the interior of the feeding hopper 111 is rotatably connected to the connecting shaft 112, and the outer surface of the connecting shaft 112 is fixedly connected to the blocking plate 113, the side of the connecting shaft 112 is fixedly connected to the inside of the blocking plate 113, and the end of the connecting shaft 112 is rotatably connected to the interior of the feeding hopper 111, and the blocking plate 113 is connected to the blocking plate 113 through the connecting shaft 11 2 forms a rotating structure with the upper hopper 111. The blocking plate 113 and the upper hopper 111 are configured as a rotating structure, so that the blocking plate 113 is convenient for the staff to flip over. The end of the connecting shaft 112 is fixedly installed with a knob 114. At the same time, a torsion spring 115 is arranged on the outside of the connecting shaft 112. The end of the torsion spring 115 is fixedly connected to the inner surface of the upper hopper 111, and the other end of the torsion spring 115 is fixedly connected to the side of the blocking plate 113. The blocking plate 113 and the upper hopper 111 form an elastic structure through the torsion spring 115. The blocking plate 113 and the upper hopper 111 are configured as an elastic structure, so that the blocking plate 113 can automatically flip back to its original position when the staff releases the knob 114.
[0024] In summary, the reactor that is easy to clean is first Figures 1 to 3, the worker grasps the knob 114 and drives the connecting shaft 112 to rotate inside the upper hopper 111 through it, so as to achieve the purpose of flipping and adjusting the blocking plate 113. Then the worker injects water into the water storage tank 8 through the upper hopper 111, and then the worker loosens the knob 114. At this time, the connecting shaft 112 drives the blocking plate 113 to flip back to its original position through the rebound force of the torsion spring 115. Similarly, the worker fills the other water storage tank 8 with clean water, and then the worker places caustic soda on the upper surface of the blocking plate 113 on the top of the right water storage tank 8. As the weight of the caustic soda increases, the blocking plate 113 automatically flips over, so that its top The placed caustic soda automatically falls into the water tank 8. When the caustic soda on the top of the blocking plate 113 falls into the water tank 8, it automatically turns back to its original position to ensure that the caustic soda dilution in the water tank 8 will not splash out. When the concentration of the caustic soda dilution in the water tank 8 reaches the required concentration, the caustic soda is stopped. Then the staff injects the rust-proof oil preparation raw materials into the reactor body 1 in sequence, and then covers the sealing cover 3 on the top of the reactor body 1 and completes the locking work through the cooperation of the flange assembly 4. Then the staff snaps the water supply pipe 10 into the limit ring 5. At this time, the end of the water supply pipe 10 is completely fitted with the top of the water pipe 72. When the reactor is closed, it works. The staff turns on the driving motor 63 through the controller. When the driving motor 63 starts to run, the driving shaft 61 drives the stirring blade 62 to rotate inside the reactor body 1, so as to speed up the reaction speed between the rust-proof oil raw materials. When the rust-proof oil is prepared, it is discharged through the discharge port at the bottom of the reactor body 1. When the staff needs to clean the reactor regularly, the staff turns on the water pump 9 outside the right water tank 8 through the controller. When the water pump 9 starts to run, the caustic soda dilution in the right water tank 8 is transported into the inside of the annular hollow connecting plate 71 through the cooperation of the water supply pipe 10 and the water delivery pipe 72, and then evenly sprayed on the inner wall of the reactor body 1 through the flushing nozzle 73. In this way, the purpose of automatic oil removal is achieved. Then the staff uses the controller to close the water pump 9 outside the right water tank 8 and open the water pump 9 outside the left water tank 8. Similarly, through the cooperation of the left water supply pipe 10 and the water delivery pipe 72, clean water is injected into the interior of the annular hollow connecting plate 71, and then it is evenly sprayed on the inner wall of the reactor body 1 through the flushing nozzle 73, so as to achieve the purpose of further flushing the inner wall of the reactor body 1, thereby ensuring that there will be no caustic soda diluent and rust-proof oil residue on the inner wall of the reactor body 1. Finally, the waste liquid is discharged through the drain port at the bottom of the reactor body 1. When the reactor is cleaned, the staff will carry out subsequent production of rust-proof oil.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A reactor that is easy to clean, comprising a reactor body (1), a mixing assembly (6) and a water storage tank (8), characterized in that: The bottom of the reactor body (1) is provided with support columns (2) in an annular shape and at equal distances, and a sealing cover (3) is fitted on the top of the reactor body (1), and a flange assembly (4) is installed on the outer surface of the sealing cover (3), and a limit ring (5) is symmetrically embedded and installed on the top of the sealing cover (3), the mixing assembly (6) is installed inside the sealing cover (3), and a cleaning assembly (7) is fixedly installed on the inner surface of the sealing cover (3), the water tank (8) is symmetrically installed on the outer surface of the reactor body (1), and a water pump (9) is fixedly installed on the outer side of the water tank (8), and a water supply pipe (10) is installed at the end of the water pump (9), and a feeding assembly (11) is embedded and installed on the top of the water tank (8).
2. The easy-to-clean reactor according to claim 1, characterized in that: The internal dimensions of the limiting ring (5) are completely consistent with the external dimensions of the end of the water supply pipe (10), and the water supply pipe (10) and the limiting ring (5) form a snap-fit structure.
3. The easy-to-clean reactor according to claim 1, characterized in that: The mixing assembly (6) comprises a driving shaft (61), a stirring blade (62) and a driving motor (63), wherein the stirring blade (62) is fixedly mounted on the bottom of the driving shaft (61), and the driving motor (63) is mounted on the top of the driving shaft (61), and the side of the driving shaft (61) is rotatably connected to the inside of the sealing cover (3).
4. The easy-to-clean reactor according to claim 1, characterized in that: The cleaning assembly (7) comprises an annular hollow connecting plate (71), a water pipe (72) and a flushing nozzle (73), wherein the water pipe (72) is symmetrically mounted on the top of the annular hollow connecting plate (71), and the flushing nozzles (73) are equidistantly mounted in annular shape on the bottom of the annular hollow connecting plate (71), and the top of the water pipe (72) is fixedly connected to the bottom of the limiting ring (5).
5. The easy-to-clean reactor according to claim 4, characterized in that: The top of the flushing nozzle (73) is fixedly connected to the bottom of the annular hollow connecting plate (71), and the side of the annular hollow connecting plate (71) is fixedly connected to the inner surface of the sealing cover (3), and the flushing nozzle (73) forms a fixed structure with the sealing cover (3) through the annular hollow connecting plate (71).
6. The easy-to-clean reactor according to claim 1, characterized in that: The feeding assembly (11) comprises a feeding hopper (111), a connecting shaft (112), a blocking plate (113), a knob (114) and a torsion spring (115), wherein the interior of the feeding hopper (111) is rotatably connected to the connecting shaft (112), the outer surface of the connecting shaft (112) is fixedly connected to the blocking plate (113), the end of the connecting shaft (112) is fixedly mounted with a knob (114), and a torsion spring (115) is arranged outside the connecting shaft (112).
7. The easy-to-clean reactor according to claim 6, characterized in that: The side of the connecting shaft (112) is fixedly connected to the inside of the blocking plate (113), and the end of the connecting shaft (112) is rotatably connected to the inside of the upper hopper (111), and the blocking plate (113) forms a rotating structure with the upper hopper (111) through the connecting shaft (112).
8. The easy-to-clean reactor according to claim 6, characterized in that: The end of the torsion spring (115) is fixedly connected to the inner surface of the upper hopper (111), and the other end of the torsion spring (115) is fixedly connected to the side of the blocking plate (113), and the blocking plate (113) and the upper hopper (111) form an elastic structure through the torsion spring (115).