Automatic impregnator

By designing an automatic glue dipping machine, using walking carts, clamping components and lifting components, the problems of uneven and low efficiency of artificial glue dipping are solved, and better glue dipping effect and efficiency improvement are achieved.

CN222606906UActive Publication Date: 2025-03-14FUJIAN YONGAN JIANXING EQUIP CO LTD
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Patent Information

Application Number
CN202420609421.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-14
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

During the existing manual process of impregnating bamboo curtain plates, the impregnating glue is not uniform enough, and the efficiency and effect are not good.

Method used

An automatic glue dipping machine is designed, including a walking car, a clamping assembly and a lifting assembly. Through the coordinated work of these components, automatic glue dipping treatment of materials is realized.

Benefits of technology

The glue impregnation effect is improved, manpower is saved, efficiency is improved, and the design of multi-stage guide components and clamping frames ensures stable lifting and uniform glue impregnation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic gum dipping machine, relates to the technical field of gum dipping equipment, and solves the problems that gum dipping is not uniform enough and the gum dipping efficiency and effect are poor due to the fact that gum dipping is carried out manually in the prior art. The glue dipping device comprises a walking trolley which is arranged on a rack in a sliding manner and is used for clamping a material to be dipped in glue into a glue pool for glue dipping, the walking trolley comprises a walking frame, a walking assembly arranged on the upper portion of the walking frame and used for driving the walking trolley to slide on the rack, a clamping assembly arranged below the walking frame and used for clamping materials, and a lifting assembly arranged on the walking frame and used for driving the clamping assembly to move up and down. The lifting assembly comprises a lifting driving assembly and a lifting guiding assembly. The automatic gum dipping device has the beneficial effects that materials can be subjected to automatic gum dipping treatment through the arrangement of the walking trolley, the clamping assembly and the lifting assembly, and compared with the existing manual gum dipping, the gum dipping effect is better, the manpower is saved, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue dipping equipment, in particular to an automatic glue dipping machine. Background Art

[0002] Bamboo curtain board is made of bamboo, which is abundant in my country. The bamboo is split tangentially into bamboo curtains as the constituent units, pre-condensed and the moisture content is reduced under low temperature conditions, and the long and short bamboo curtains are cross-layered as the core layer according to the principle of symmetry. Bamboo mats or wood veneers are used as the surface layer. Under certain temperature and pressure conditions, it is hot-pressed into a board with excellent physical and mechanical properties.

[0003] The production of bamboo curtain boards usually requires the bamboo curtains to be dipped in glue. The existing method of dipping the glue is done manually, but the dipping is not uniform enough, and the efficiency and effect of the dipping are not good. Utility Model Content

[0004] The utility model aims to solve the problem that the existing manual dipping process is not uniform, and the dipping efficiency and effect are not good.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The automatic glue dipping machine includes a frame installed on a workbench, and is characterized in that it also includes a traveling trolley slidably arranged on the frame for clamping materials to be dipped in glue and putting them into a glue pool for dipping in glue, the traveling trolley includes a traveling frame, a traveling component arranged on the upper part of the traveling frame for driving the traveling trolley to slide on the frame, a clamping component arranged below the traveling frame for clamping materials, and a lifting component arranged on the traveling frame for driving the clamping component to move up and down, and the lifting component includes a lifting drive component and a lifting guide component.

[0007] A further improvement is that a feeding conveying mechanism for conveying materials to be impregnated is arranged on the left side of the workbench, and a discharging conveying mechanism for conveying impregnated materials is arranged on the right side of the workbench. The feeding conveying mechanism and the discharging conveying mechanism have the same structure and are symmetrically arranged.

[0008] A further improvement is that the traveling assembly includes a traveling gear shaft rotatably arranged on the left side of the traveling frame, and a traveling motor arranged on the middle part of the left side of the traveling frame; the output end of the traveling motor is drivingly connected to the traveling gear shaft; both ends of the traveling gear shaft extend out of the traveling frame and are fixedly connected to the traveling gear; a traveling rack is arranged on the top of the front and rear ends of the frame; the traveling gear is meshed on the traveling rack; a light rail is also arranged on the top of the front and rear ends of the frame; a slider corresponding to the light rail is arranged on the bottom of the front and rear ends of the traveling frame; the slider is slidably arranged on the light rail.

[0009] A further improvement is that the lifting drive assembly includes a first-level lifting cylinder, a lifting connecting frame, and a second-level lifting cylinder. Two first-level lifting cylinders are provided, and the two first-level lifting cylinders are installed on the traveling frame. The output ends of the two first-level lifting cylinders are fixedly connected downward to the upper end of the lifting connecting frame. The second-level lifting cylinder is installed on the middle part of the lifting connecting frame, and the output end of the second-level lifting cylinder is fixedly connected downward to the clamping assembly.

[0010] A further improvement is that the lifting guide assembly includes a primary lifting guide assembly and a secondary lifting guide assembly.

[0011] Further improvements are: the first-level lifting guide assembly includes a lifting guide sleeve symmetrically fixedly installed at both ends of the bottom surface of the traveling frame, a lifting guide column is slidably arranged in the lifting guide sleeve, the lower end of the lifting guide column is fixedly connected to the clamping assembly, a plurality of guide pulley assemblies are arranged on the lifting guide sleeve, a guide sleeve limiting buffer assembly is arranged on the upper part of the lifting guide sleeve, and a plurality of guide column limiting blocks are arranged on the upper part of the lifting guide column.

[0012] A further improvement is that the secondary lifting guide assembly includes lifting racks symmetrically fixedly connected to both ends of the lifting connection frame, and a lifting gear corresponding to the lifting racks installed on the bottom surface of the traveling frame, and the lifting gear is meshed with the lifting racks.

[0013] Further improvements are: the clamping assembly includes a hanger, a hanger, a clamping cylinder, and a clamping frame. The middle part of the upper end of the hanger is fixedly connected to the output end of the secondary lifting cylinder, and both ends of the hanger are fixedly connected to the bottom end of the lifting guide column. There are four hangers, and the four hangers are distributed in a rectangular array at the bottom of the hanger. Several clamping cylinders are installed on the hanger, and the output ends of several clamping cylinders are fixedly connected downward to the clamping frame.

[0014] Compared with the existing technology, the above technical solution has the following beneficial effects:

[0015] The materials can be automatically dipped in glue by setting the walking trolley, the clamping assembly and the lifting assembly. Compared with the existing manual dipping, the dipping effect is better, manpower is saved and efficiency is improved;

[0016] The upper space of the equipment can be effectively reduced by the two-stage lifting cylinder setting and the two-stage lifting guide assembly;

[0017] The stability of the lifting path can be ensured by multiple guide components;

[0018] The coordination of the sling and the clamping frame can ensure the stability of material lifting during the dipping process, thus preventing the material from falling and affecting the operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 This utility model Figure 1 Schematic diagram of the main structure;

[0022] Figure 3 This utility model Figure 1 A schematic diagram of a top view structure;

[0023] Figure 4 This utility model Figure 1 A side view schematic diagram of the structure;

[0024] Figure 5 It is a schematic diagram of the structure of the utility model when the traveling trolley 5 is lowered;

[0025] Figure 6 It is a structural schematic diagram of the utility model when the traveling trolley 5 is raised.

[0026] Explanation of the accompanying drawings: workbench 1, frame 2, feed conveying mechanism 3, discharge conveying mechanism 4, walking trolley 5, glue tank 6, material 7, light rail 21, walking rack 22, walking frame 51, walking motor 52, walking gear 53, first-level lifting cylinder 54, lifting connecting frame 55, second-level lifting cylinder 56, lifting guide sleeve 57, lifting guide column 58, lifting gear 511, lifting rack 551, guide pulley assembly 571, guide sleeve limit buffer assembly 572, guide column limit block 581, clamping assembly 59, hanger 591, hanger 592, clamping cylinder 593, clamping frame 594. DETAILED DESCRIPTION

[0027] See also Figure 1-Figure 6As shown, the technical solution adopted in this specific embodiment is: an automatic glue dipping machine, including a frame 2 installed on a workbench 1, and also including a walking trolley 5 slidably arranged on the frame 2 for clamping the material 7 to be dipped in glue and putting it into the glue pool 6 for dipping in glue, the walking trolley 5 includes a walking frame 51, a walking component arranged on the upper part of the walking frame 51 for driving the walking trolley 5 to slide on the frame 2, a clamping component 59 arranged below the walking frame 51 for clamping the material 7, and a lifting component arranged on the walking frame 51 for driving the clamping component 59 to move up and down, and the lifting component includes a lifting drive component and a lifting guide component.

[0028] The left part of the workbench 1 is provided with a feeding conveying mechanism 3 for conveying the material to be impregnated with glue, and the right part of the workbench 1 is provided with a discharging conveying mechanism 4 for conveying the impregnated material, and the feeding conveying mechanism 3 and the discharging conveying mechanism 4 have the same structure and are symmetrically arranged. The feeding conveying mechanism 3 and the discharging conveying mechanism 4 both include conveying rollers and conveying motors that provide power to the conveying rollers.

[0029] The travel assembly includes a travel gear shaft rotatably arranged on the left side of the travel frame 51, and a travel motor 52 arranged on the middle part of the left side of the travel frame 51. The output end of the travel motor 52 is connected to the travel gear shaft in a transmission manner. Both ends of the travel gear shaft extend out of the travel frame 51 and are fixedly connected to the travel gear 53. A travel rack 22 is arranged on the top of the front and rear ends of the frame 2. The travel gear 53 is meshed on the travel rack 22. A light rail 21 is also arranged on the top of the front and rear ends of the frame 2. A slider corresponding to the light rail 21 is arranged at the bottom of the front and rear ends of the travel frame 51. The slider is slidably arranged on the light rail 21. The combination of the travel gear and the travel rack in combination with the combination of the light rail and the slider can guide the travel of the travel trolley.

[0030] Among them, the lifting drive assembly includes a first-level lifting cylinder 54, a lifting connecting frame 55, and a second-level lifting cylinder 56. The first-level lifting cylinder 54 is provided with two, and the two first-level lifting cylinders 54 are installed on the walking frame 51. The output ends of the two first-level lifting cylinders 54 are fixedly connected downward to the upper end of the lifting connecting frame 55. The second-level lifting cylinder 56 is installed on the middle part of the lifting connecting frame 55, and the output end of the second-level lifting cylinder 56 is fixedly connected downward to the clamping assembly 59.

[0031] Wherein, the lifting guide assembly includes a primary lifting guide assembly and a secondary lifting guide assembly.

[0032] Among them, the first-level lifting guide assembly includes a lifting guide sleeve 57 symmetrically fixedly installed at both ends of the bottom surface of the walking frame 51, and a lifting guide column 58 is slidably arranged in the lifting guide sleeve 57. The lower end of the lifting guide column 58 is fixedly connected to the clamping assembly 59, and a plurality of guide pulley assemblies 571 are arranged on the lifting guide sleeve 57. A guide sleeve limiting buffer assembly 572 is arranged on the upper part of the lifting guide sleeve 57, and a plurality of guide column limiting blocks 581 are arranged on the upper part of the lifting guide column 58.

[0033] The secondary lifting guide assembly includes a lifting rack 551 symmetrically fixedly connected to both ends of the lifting connection frame 55 , and a lifting gear 511 corresponding to the lifting rack 551 installed on the bottom surface of the traveling frame 51 , and the lifting gear 511 is meshed with the lifting rack 551 .

[0034] Among them, the clamping assembly 59 includes a hanger 591, a hanger 592, a clamping cylinder 593, and a clamping frame 594. The middle part of the upper end of the hanger 591 is fixedly connected to the output end of the secondary lifting cylinder 56, and the two ends of the hanger 591 are fixedly connected to the bottom end of the lifting guide column 58. There are four hangers 592, and the four hangers 592 are distributed in a rectangular array at the bottom of the hanger 591. A number of clamping cylinders 593 are installed on the hanger 591, and the output ends of the several clamping cylinders 593 are fixedly connected downward to the clamping frame 594.

[0035] The working principle of the utility model is as follows: when in use, the material with glue is placed in the material frame, and then the material frame is driven to move toward the glue pool through the feeding conveying mechanism, and then the walking trolley is driven to move above the material frame through the driving of the walking motor, and the first-level lifting cylinder of the lifting assembly is started downward to drive the clamping assembly to move downward, and the upper end of the material frame is hooked by the sling of the clamping assembly, and then the clamping frame is driven downward to clamp the material frame through the clamping cylinder, and then the first-level lifting cylinder is started to drive the clamping assembly and the material frame thereon to move upward, and then the walking trolley travels to the glue pool position, and the first-level lifting cylinder and the second-level lifting cylinder are started in turn to immerse the material and the material frame downward into the glue pool, and then the material frame is repeatedly moved up and down to make its glue dipping more uniform, and after glue dipping, the first-level lifting cylinder and the second-level lifting cylinder are started in turn to lift the material, and then the walking trolley runs in the direction of the discharging conveying mechanism, travels above the discharging conveying mechanism, and the first-level lifting cylinder is started to place the material frame on the discharging conveying mechanism, and the clamping frame and the sling are released, and the material frame is sent out by the discharging conveying mechanism to enter the subsequent procedures.

[0036] The above shows and describes the basic principle and main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents. Anything not described in detail in the utility model is a well-known technology of those skilled in the art.

Claims

1. An automatic glue dipping machine, comprising a frame mounted on a workbench, characterized in that: It also includes a traveling trolley slidably arranged on the frame for clamping the material to be dipped in glue and putting it into the glue pool for dipping in glue, the traveling trolley includes a traveling frame, a traveling assembly arranged on the upper part of the traveling frame for driving the traveling trolley to slide on the frame, a clamping assembly arranged under the traveling frame for clamping the material, and a lifting assembly arranged on the traveling frame for driving the clamping assembly to move up and down, and the lifting assembly includes a lifting drive assembly and a lifting guide assembly.

2. The automatic dipping machine according to claim 1, characterized in that: The left part of the workbench is provided with a feeding conveying mechanism for conveying materials to be impregnated with glue, and the right part of the workbench is provided with a discharging conveying mechanism for conveying materials impregnated with glue. The feeding conveying mechanism and the discharging conveying mechanism have the same structure and are symmetrically arranged.

3. The automatic dipping machine according to claim 1, characterized in that: The traveling assembly includes a traveling gear shaft rotatably arranged on the left side of the traveling frame, and a traveling motor arranged on the middle part of the left side of the traveling frame. The output end of the traveling motor is drivingly connected to the traveling gear shaft. Both ends of the traveling gear shaft extend out of the traveling frame and are fixedly connected to the traveling gear. A traveling rack is arranged on the top of the front and rear ends of the frame, and the traveling gear is meshed on the traveling rack. A light rail is also arranged on the top of the front and rear ends of the frame, and a slider corresponding to the light rail is arranged on the bottom of the front and rear ends of the traveling frame, and the slider is slidably arranged on the light rail.

4. The automatic dipping machine according to claim 1, characterized in that: The lifting drive assembly includes a first-level lifting cylinder, a lifting connecting frame, and a second-level lifting cylinder. Two first-level lifting cylinders are provided, and the two first-level lifting cylinders are installed on the traveling frame. The output ends of the two first-level lifting cylinders are fixedly connected downward to the upper end of the lifting connecting frame. The second-level lifting cylinder is installed on the middle part of the lifting connecting frame, and the output end of the second-level lifting cylinder is fixedly connected downward to the clamping assembly.

5. The automatic glue dipping machine according to claim 4, characterized in that: The lifting guide assembly includes a primary lifting guide assembly and a secondary lifting guide assembly.

6. The automatic glue dipping machine according to claim 5, characterized in that: The first-level lifting guide assembly includes a lifting guide sleeve symmetrically fixedly installed at both ends of the bottom surface of the traveling frame, a lifting guide column is slidably arranged in the lifting guide sleeve, the lower end of the lifting guide column is fixedly connected to the clamping assembly, a plurality of guide pulley assemblies are arranged on the lifting guide sleeve, a guide sleeve limiting buffer assembly is arranged on the upper part of the lifting guide sleeve, and a plurality of guide column limiting blocks are arranged on the upper part of the lifting guide column.

7. The automatic glue dipping machine according to claim 6, characterized in that: The secondary lifting guide assembly comprises lifting racks symmetrically fixedly connected to the two ends of the lifting connection frame, and a lifting gear corresponding to the lifting racks and installed on the bottom surface of the traveling frame, and the lifting gear is meshed with the lifting racks.

8. The automatic glue dipping machine according to claim 7, characterized in that: The clamping assembly includes a hanger, a hanger, a clamping cylinder, and a clamping frame. The middle part of the upper end of the hanger is fixedly connected to the output end of the secondary lifting cylinder, and both ends of the hanger are fixedly connected to the bottom end of the lifting guide column. There are four hangers, and the four hangers are distributed in a rectangular array at the bottom of the hanger. Several clamping cylinders are installed on the hanger, and the output ends of several clamping cylinders are fixedly connected downward to the clamping frame.