Automatic tank brushing device for sedimentation tank
By designing an automatic pool brushing device, the combination of motor drive and sliding bracket is used to realize automatic cleaning of the sedimentation pool wall, solving the problems of high manual cleaning costs and safety hazards in the prior art, and improving cleaning efficiency and effluent water quality.
Patent Information
- Application Number
- CN202421290388.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The prior art is difficult to efficiently and automatically clean the walls and edges of the second sedimentation tank or similar sedimentation tanks, which leads to high labor costs and safety hazards.
设计一种沉淀池自动刷池器,安装在桁架上,通过电机驱动传动轴,结合滑动支架和弹簧架,实现清洁刷头的自动贴合和圆周运动,清除池壁上的绿藻及其他杂物。
It realizes automatic cleaning of green algae and other debris in the sedimentation pool wall, reducing labor costs, improving the cleaning efficiency of the pool wall and the effluent quality, and reducing the impact on the subsequent treatment process.
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Figure CN222607463U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sewage treatment, and in particular relates to an automatic pool cleaning device for a sedimentation pool. Background Art
[0002] The secondary sedimentation tank is one of the most important and widely used structures in sewage treatment. The secondary sedimentation tank is usually set after the biological treatment structure. In the activated sludge process, it is used to precipitate and separate the activated sludge and provide sludge return. In the biofilm treatment process, it is used to precipitate and remove the biofilm separated by the biofilm method. In the activated sludge process, the working effect of the secondary sedimentation tank will directly affect the quality of the return sludge, and then affect the effluent quality of the system.
[0003] During the operation of the secondary sedimentation tank, green algae will form on the inner and outer walls of the effluent weir. If not cleaned in time, it will affect the treatment effect of the secondary sedimentation tank and the effluent water quality. The daily cleaning of green algae, slag and other debris on the walls and edges of the secondary sedimentation tank requires manual scrubbing by operation and maintenance personnel. Although manual cleaning is performed every day, green algae and other debris are generated quickly, the labor cost is high and there are safety hazards.
[0004] How to efficiently and automatically clean secondary sedimentation tanks or similar sedimentation tanks has become a technical challenge in this technical field. Utility Model Content
[0005] In response to the above technical problems, the utility model provides an automatic pool brush for a sedimentation tank, which can automatically remove naturally grown green algae and other debris on the wall, effectively reducing labor costs, and improving the cleaning efficiency of the sedimentation tank wall and the effluent water quality, reducing the impact on subsequent treatment processes.
[0006] The utility model solves the above problems through the following technical means:
[0007] An automatic pool brush for a sedimentation tank, characterized in that it is installed on a truss and moves in a circle around the water outlet weir of the sedimentation tank with the truss, comprises a mounting frame, a horizontal slide rail, a sliding bracket, a motor, a transmission shaft, a transmission assembly, a cleaning brush head, a spring frame, and a spring, wherein: a roller seat is installed at the bottom of the end of the truss, a roller is installed on the roller seat, and the roller moves along the annular groove on the upper side of the outer wall of the water outlet weir; a plurality of the mounting frames are vertically fixed on the truss; the upper and lower horizontal slide rails are symmetrically fixed on the mounting frame respectively; the sliding bracket is movably installed between the upper and lower horizontal slide rails; the motor and the transmission shaft are both fixedly connected to the sliding bracket, and the rotating shaft of the motor drives the transmission shaft to rotate through the transmission assembly; the cleaning brush head is detachably installed at the bottom of the transmission shaft; the spring frame is vertically fixed on the truss and is located on the inner side of the mounting frame; the spring is connected between the spring frame and the sliding bracket, or between the sliding bracket and the roller seat.
[0008] Preferably, the sliding bracket includes a Japanese-shaped frame, with multiple pulleys installed on the upper and lower sides of the frame, two bearing seats for installing the transmission shaft are vertically arranged on the front side of the frame, and first connecting seats for connecting springs are provided on both sides of the frame.
[0009] Preferably, a second connecting seat for connecting the spring is provided on the spring frame.
[0010] Preferably, a third connecting seat for connecting a spring is provided on the inner side of the roller seat.
[0011] Preferably, the transmission assembly includes a driving wheel, a transmission wheel and a belt, wherein: the driving wheel is mounted on the rotating shaft of the motor, the transmission wheel is mounted on the top end of the transmission shaft, and the belt is sleeved on the driving wheel and the transmission shaft.
[0012] Preferably, the cleaning brush head consists of a central tube and an outer brush, and the cleaning brush head is used to clean the inner wall and the outer wall of the water outlet weir.
[0013] Preferably, a threaded rod is provided at the bottom of the transmission shaft, and the threaded rod is used to connect to the inner wall thread of the central tube of the cleaning brush head, and a locking nut and a washer are also mounted on the threaded rod.
[0014] Preferably, a plurality of positioning holes are symmetrically arranged at the bottom of the transmission shaft, and the positioning holes are fixedly connected to the top hole of the central tube by positioning bolts.
[0015] Preferably, it also includes a scraper, which is arranged at the bottom of the water outlet weir. An upper U-shaped seat is provided on the top of the scraper. The upper U-shaped seat is connected to the bottom of the drag rod through a rotating shaft, and the top of the drag rod is installed in the lower U-shaped seat at the bottom of the truss through the rotating shaft.
[0016] The utility model of an automatic sedimentation tank cleaning device has the following beneficial effects:
[0017] 1) The pool brush is installed on the truss and moves in a circle around the outlet weir of the sedimentation tank with the truss. In the circular motion, the sliding bracket of the pool brush is movably installed between the horizontal slide rails. A spring is connected between the spring frame and the sliding bracket, or between the sliding bracket and the roller seat. Under the action of the spring, the cleaning brush head can be tightly attached to the inner wall or outer wall of the outlet weir, automatically removing the naturally grown green algae and other debris on the wall, effectively reducing labor costs, and improving the cleaning efficiency of the sedimentation tank wall and the effluent water quality, reducing the impact on subsequent treatment processes.
[0018] 2) The scraper of the pool brush is also installed on the truss and moves in a circle around the water outlet weir of the sedimentation tank with the truss. Both ends of the drag rod are connected with a rotating shaft to ensure that the scraper fits the bottom surface smoothly. The scraper can effectively clean the silt or debris at the bottom of the water weir, and scrape the green algae cleaned by the cleaning brush head into the bottom sewage outlet.
[0019] 3) The cleaning brush head of the pool brush machine is connected to the transmission shaft by a threaded connection or a bolted connection scheme to ensure that the height of the cleaning brush head is adjustable, which is convenient for cleaning water outlet weirs at different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the implementation mode will be briefly introduced below. Obviously, the drawings described below are only some implementation modes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the installation position of the utility model;
[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 3 It is a schematic diagram of the connection between the sliding bracket and the horizontal slide rail of the utility model;
[0024] Figure 4 It is a schematic diagram of the threaded rod connection of the utility model;
[0025] Figure 5 It is a schematic diagram of the positioning bolt connection of the utility model.
[0026] Among them, 1-truss, 101-roller seat, 102-roller, 103-third connecting seat, 2-water outlet weir, 3-mounting frame, 4-horizontal slide rail, 5-sliding bracket, 501-frame, 502-pulley, 503-bearing seat, 504-first connecting seat, 6-motor, 7-drive shaft, 701-threaded rod, 702-locking nut, 703-washer, 704-positioning hole, 705-positioning bolt, 8-transmission assembly, 801-drive wheel, 802-drive wheel, 803-belt, 9-cleaning brush head, 901-center tube, 902-brush, 903-top hole, 10-spring frame, 1001-second connecting seat, 11-spring, 12-scraper, 1201-upper U-shaped seat, 1202-drag rod, 1203-lower U-shaped seat. DETAILED DESCRIPTION
[0027] In the description of the present utility model, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0028] The present invention will be described in detail below with reference to the accompanying drawings.
[0029] like Figures 1 to 5 As shown, the automatic pool brush of the sedimentation tank is installed on the truss 1 and moves in a circle around the outlet weir 2 of the sedimentation tank with the truss 1, including a mounting frame 3, a horizontal slide rail 4, a sliding bracket 5, a motor 6, a transmission shaft 7, a transmission assembly 8, a cleaning brush head 9 and a spring frame 10, a spring 11, wherein: a roller seat 101 is installed at the bottom of the end of the truss 1, a roller 102 is installed on the roller seat 101, and the roller 102 moves along the annular groove on the upper side of the outer wall of the outlet weir 2.
[0030] In the figure, two mounting frames 3 are vertically fixed on the truss 1; the upper and lower horizontal slide rails 4 are symmetrically fixed on the mounting frames 3; the sliding bracket 5 is movably installed between the upper and lower horizontal slide rails 4; the motor 6 and the transmission shaft 7 are both fixedly connected to the sliding bracket 5, and the rotating shaft of the motor 6 drives the transmission shaft 7 to rotate through the transmission assembly 8; the cleaning brush head 9 is detachably installed at the bottom of the transmission shaft 7; the spring frame 10 is vertically fixed on the truss 1 and is located on the inner side of the mounting frame 3; a spring 11 is connected between the spring frame 10 and the sliding bracket 5, or between the sliding bracket 5 and the roller seat 101.
[0031] In the figure, the sliding bracket 5 includes a Japanese-shaped frame 501, and a plurality of pulleys 502 are installed on the upper and lower sides of the frame 501. Two bearing seats 503 for installing the transmission shaft 7 are vertically arranged on the front of the frame 501. The first connecting seat 504 for connecting the spring 11 is arranged on both sides of the frame 501. The second connecting seat 1001 for connecting the spring 11 is arranged on the spring frame 10. The third connecting seat 103 for connecting the spring 11 is arranged on the inner side of the roller seat 101.
[0032] In actual operation, when the inner wall of the water weir 2 needs to be cleaned, a spring 11 is installed between the second connection seat 1001 and the first connection seat 504 on the left side. At this time, under the action of the elastic force, the cleaning brush head 9 is closely attached to the inner wall of the water weir 2. When the outer wall of the water weir 2 needs to be cleaned, a spring 11 is installed between the first connection seat 504 on the right side and the third connection seat 103. At this time, under the action of the elastic force, the cleaning brush head 9 is closely attached to the outer wall of the water weir 2.
[0033] In the figure, the transmission assembly 8 includes a driving wheel 801, a transmission wheel 802 and a belt 803, wherein: the driving wheel 801 is installed on the rotating shaft of the motor 6, the transmission wheel 802 is installed on the top of the transmission shaft 7, and the belt 803 is sleeved on the driving wheel 801 and the transmission shaft 7.
[0034] In the figure, the cleaning brush head 9 is composed of a central tube 901 and an outer brush 902, and the cleaning brush head 9 is used to clean the inner wall and the outer wall of the water outlet weir 2. It should be noted that there are two connection schemes between the transmission shaft 7 and the cleaning brush head 9:
[0035] Solution 1) A threaded rod 701 is provided at the bottom of the transmission shaft 7, and the threaded rod 701 is used to connect the inner wall thread of the central tube 901 of the cleaning brush head 9, and a locking nut 702 and a washer 703 are also mounted on the threaded rod 701. In specific application, the locking nut 702 and the washer 703 are first mounted, and then the threaded rod 701 and the inner wall thread of the central tube 901 are connected. After the fixing position is reached, the locking nut 702 and the top ring of the central tube 901 squeeze the washer 703 at the same time to complete the positioning action.
[0036] Solution 2) A plurality of positioning holes 704 are symmetrically arranged at the bottom of the transmission shaft 7 , and the positioning holes 704 are fixedly connected to the top hole 903 of the center tube 901 by positioning bolts 705 .
[0037] It should be noted that a threaded connection or a bolted connection solution is adopted between the cleaning brush head and the transmission shaft of the pool scrubber to ensure that the height of the cleaning brush head is adjustable, so as to facilitate the cleaning of water outlet weirs at different heights.
[0038] The figure also includes a scraper 12, which is arranged at the bottom of the water outlet weir 2, and an upper U-shaped seat 1201 is arranged on the top of the scraper 12. The upper U-shaped seat 1201 is connected to the bottom of the drag rod 1202 through a rotating shaft, and the top of the drag rod 1202 is installed in the lower U-shaped seat 1203 at the bottom of the truss 1 through a rotating shaft. Specifically, the scraper of the pool brush is also installed on the truss and moves in a circle around the water outlet weir of the sedimentation tank with the truss. Both ends of the drag rod are connected by a rotating shaft to ensure that the scraper is smoothly attached to the bottom surface. The scraper can effectively clean the silt or debris at the bottom of the water weir, and uniformly scrape the green algae cleaned by the cleaning brush head into the bottom sewage outlet.
[0039] During actual operation, the pool brush is installed on the truss and makes circular motion around the water outlet weir of the sedimentation tank with the truss. During the circular motion, the sliding bracket of the pool brush is movably installed between the horizontal slide rails. A spring is connected between the spring frame and the sliding bracket, or between the sliding bracket and the roller seat. Under the action of the spring, the cleaning brush head can be tightly attached to the inner wall or outer wall of the water outlet weir to automatically remove naturally grown green algae and other debris on the wall, effectively reducing labor costs, and improving the cleaning efficiency of the sedimentation tank wall and the water quality of the effluent, reducing the impact on subsequent treatment processes.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. An automatic pool cleaning device for a sedimentation tank, characterized in that: The device is installed on the truss (1) and moves in a circle around the water outlet weir (2) of the sedimentation tank along with the truss (1), and comprises a mounting frame (3), a horizontal slide rail (4), a sliding bracket (5), a motor (6), a transmission shaft (7), a transmission assembly (8), a cleaning brush head (9), a spring frame (10), and a spring (11), wherein: A roller seat (101) is installed at the bottom of the end of the truss (1), a roller (102) is installed on the roller seat (101), and the roller (102) moves along the annular groove on the upper side of the outer wall of the water outlet weir (2); A plurality of mounting frames (3) are vertically fixed on the truss (1); The upper and lower horizontal slide rails (4) are symmetrically fixed on the mounting frame (3); The sliding bracket (5) is movably installed between the upper and lower horizontal slide rails (4); The motor (6) and the transmission shaft (7) are both fixedly connected to the sliding bracket (5), and the rotating shaft of the motor (6) drives the transmission shaft (7) to rotate through the transmission assembly (8); The cleaning brush head (9) is detachably mounted on the bottom of the transmission shaft (7); The spring frame (10) is vertically fixed on the truss (1) and is located on the inner side of the mounting frame (3); The spring (11) is connected between the spring frame (10) and the sliding bracket (5), or between the sliding bracket (5) and the roller seat (101).
2. The automatic cleaning device for a sedimentation tank according to claim 1, characterized in that: The sliding bracket (5) comprises a Japanese-shaped frame (501), a plurality of pulleys (502) are respectively installed on the upper and lower sides of the frame (501), two bearing seats (503) for installing the transmission shaft (7) are vertically arranged on the front side of the frame (501), and first connecting seats (504) for connecting springs (11) are arranged on both sides of the frame (501).
3. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: The spring frame (10) is provided with a second connecting seat (1001) for connecting the spring (11).
4. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: A third connecting seat (103) for connecting the spring (11) is provided on the inner side of the roller seat (101).
5. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: The transmission assembly (8) comprises a driving wheel (801), a transmission wheel (802) and a belt (803), wherein: The driving wheel (801) is mounted on the rotating shaft of the motor (6), the transmission wheel (802) is mounted on the top end of the transmission shaft (7), and the belt (803) is sleeved on the driving wheel (801) and the transmission shaft (7).
6. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: The cleaning brush head (9) is composed of a central tube (901) and an outer brush (902), and the cleaning brush head (9) is used to clean the inner wall and the outer wall of the water outlet weir (2).
7. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: A threaded rod (701) is provided at the bottom of the transmission shaft (7), and the threaded rod (701) is used to connect to the inner wall thread of the central tube (901) of the cleaning brush head (9). A locking nut (702) and a washer (703) are also mounted on the threaded rod (701).
8. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: A plurality of positioning holes (704) are symmetrically arranged at the bottom of the transmission shaft (7), and the positioning holes (704) are fixedly connected to the top hole (903) of the central tube (901) via positioning bolts (705).
9. The automatic pool cleaning device for a sedimentation tank according to claim 1, characterized in that: It also includes a scraper (12), the scraper (12) being arranged at the bottom of the water outlet weir (2), an upper U-shaped seat (1201) being arranged at the top of the scraper (12), the bottom of the drag rod (1202) being connected to the upper U-shaped seat (1201) via a rotating shaft, and the top of the drag rod (1202) being installed in a lower U-shaped seat (1203) at the bottom of the truss (1) via a rotating shaft.