Bathroom hardware punching machine capable of automatically replacing punch

By designing a gear system that automatically replaces stamping heads and molds, the problem of low efficiency of existing stamping machines when replacing punches is solved, automatic replacement is achieved, and production efficiency and equipment stability are improved.

CN222607699UActive Publication Date: 2025-03-14ZHANGZHOU SHIJUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420836385.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-14
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

When existing stamping machines need to be replaced manually, they need to be replaced by manual presses, which is complicated and time-consuming, resulting in reduced production efficiency.

Method used

A bathroom hardware stamping machine with automatic punch replacement is designed. The servo motor drives the gear system to automatically rotate, realizing the automatic replacement of the stamping rod and the stamping head, and the gear system drives the stamping mold to rotate, avoiding the need to replace the stamping mold separately.

Benefits of technology

It realizes automatic replacement of stamping heads, saves time and effort, improves production efficiency, and saves time to replace stamping molds, enhancing the stability and convenience of use of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bathroom hardware punching machine capable of automatically replacing a punch, which comprises a base, and a stand column is fixed on the upper surface of the base; a connecting plate is fixed to the inner side of the stand column, a gear ring is slidably connected to the inner side of the connecting plate, the inner side of the gear ring is fixed to a rotating disc, a stamping rod is vertically arranged on the surface of the rotating disc in a penetrating mode, and a stamping head is fixed to the lower end of the stamping rod. A servo motor is fixed to the upper surface of the connecting plate through bolts, a rotating shaft is fixed to the output end of the servo motor, a first gear is fixed to the outer side face of the rotating shaft, and the outer side face of the first gear is meshed with the gear ring. According to the bathroom hardware punching machine capable of automatically replacing the punching head, the punching rod and the punching head do not need to be manually replaced, time and labor are saved in the process, the production efficiency is greatly improved, a punching die does not need to be independently replaced, time is greatly saved, bathroom hardware in the punching groove is conveniently taken out, and the production efficiency is improved. And then new bathroom hardware is put in.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching machines, in particular to a punching machine for bathroom hardware with automatic punch replacement. Background Art

[0002] In the production process of sanitary valve core gaskets, switch water dividers, etc., a stamping machine is usually required for stamping and manufacturing. The stamping head is driven by a cylinder to stamp the sanitary valve core gaskets and switch water dividers. For example, in the patent number "CN220717394U" and the patent name "A stamping machine", a stabilizing device is set. When the workpiece is placed on the machine body, the pressing block is pressed against the workpiece. At this time, the rotating rod is rotated to press against the sliding sleeve to complete the positioning. The air pump can squeeze the workpiece for stamping, and the rotating rod is rotated. At this time, the pressure spring loses its restraint and generates elastic force to push the pressing block away from the workpiece to remove the workpiece. By setting a stabilizing device, the situation where the workpiece position does not correspond to the air pump is effectively reduced, the stability of the equipment is increased, processing is convenient, and the situation where errors in workpiece stamping are reduced. However, the above structure still has the following problems during actual use:

[0003] In the process of stamping sanitary valve core gaskets, switch water dividers, etc., due to their different production specifications, the required stamping heads and molds are also different. When the punch needs to be replaced, the above-mentioned stamping machine not only needs to be replaced manually, but the replacement process is also complicated and time-consuming, thus greatly reducing the production efficiency.

[0004] Therefore, we proposed a bathroom hardware punching machine with automatic punch replacement that can solve the above problems well. Utility Model Content

[0005] The purpose of the utility model is to provide a bathroom hardware punching machine with automatic punch replacement, so as to solve the problem raised by the above background technology that when the punch of the punching machine on the market needs to be replaced, not only does it need to be replaced manually, but the replacement process is complicated and time-consuming, thus greatly reducing the production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punching machine for bathroom hardware with automatic punch replacement, comprising a base, a column being fixed to the upper surface of the base;

[0007] It also includes: a connecting plate is fixed on the inner side of the column, and a gear ring is slidably connected to the inner side of the connecting plate, and the inner side of the gear ring is fixed to the turntable, and a punching rod is vertically penetrated through the surface of the turntable, and a punching head is fixed to the lower end of the punching rod;

[0008] A servo motor is fixed to the upper surface of the connecting plate by bolts, a rotating shaft is fixed to the output end of the servo motor, a first gear is fixed to the outer side of the rotating shaft, and the outer side of the first gear is meshed with the gear ring.

[0009] Preferably, the lower end of the rotating shaft passes through the interior of the base, and the lower end of the rotating shaft is connected to the base bearing, and a second gear is fixed to the outer side surface of the lower end of the rotating shaft.

[0010] Preferably, a third gear is meshed on the left side of the second gear, and a rotating rod is fixed in the middle of the third gear, and the lower end of the rotating rod is fixed to the base, and the upper end of the rotating rod passes through the upper surface of the base and is fixed to the stamping die.

[0011] Preferably, a stamping groove is provided on the upper surface of the stamping die, and a stabilizing slider is fixed on the lower surface of the stamping die, and the stabilizing slider is connected to the base in a sliding engagement manner.

[0012] Preferably, the punching grooves and the punching heads are arranged in a one-to-one correspondence, and eight groups of the punching heads and the punching grooves are arranged.

[0013] Preferably, a top plate is fixed to the upper end of the column, and a cylinder is vertically fixed through the middle of the top plate, and the lower end of the cylinder is in contact with the punching rod.

[0014] Preferably, the punching rod is vertically slidably connected to the turntable via a return spring, and two ends of the return spring are respectively fixed to the punching rod and the turntable.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the punching machine for bathroom hardware with automatic punch replacement not only does not require manual replacement of the punching rod and the punching head, but also saves time and effort, greatly improves the production efficiency, and does not require a separate replacement of the punching die, which greatly saves time, and is convenient for taking out the bathroom hardware in the punching slot and then putting in new bathroom hardware. The specific contents are as follows:

[0016] (1) The servo motor drives the rotating shaft to rotate, and then the rotating shaft drives the gear ring to rotate together through the first gear, and then the gear ring drives the corresponding punch rod to move to the bottom of the cylinder through the turntable, thereby achieving the effect of automatically replacing the punch head, and there is no need to manually replace the punch rod and the punch head, and the process saves time and labor, greatly improving the production efficiency;

[0017] (2) Furthermore, the rotating shaft will also drive the second gear to rotate together, so that the second gear drives the rotating rod to rotate together through the third gear, and then the rotating rod drives the stamping die fixed at its upper end to rotate together, and then the stamping die drives the stamping slot to rotate together, so that the stamping die drives the stamping slot and the turntable to rotate synchronously, thereby achieving the corresponding punching head and the stamping slot, so that there is no need to replace the stamping die separately, which greatly saves time;

[0018] (3) When the punching die (17) rotates, the stabilizing slider (19) is also driven to rotate together. The sliding engagement connection formed between the stabilizing slider (19) and the base (1) not only makes the punching die (17) more stable when rotating, but also plays a role in supporting the punching die (17);

[0019] (4) By controlling the cylinder to rise, the cylinder no longer squeezes the punch rod. At this time, the elastic force of the reset spring drives the punch rod and the punch head to reset, making it easier to take out the bathroom hardware in the punching groove and put in new bathroom hardware;

[0020] (5) By setting eight sets of punching heads and punching grooves, the use effect is increased, so that it can punch bathroom hardware of different specifications, thereby achieving a better punching effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the cylinder descending structure of the utility model;

[0023] Figure 3 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0024] Figure 4 This is a schematic diagram of the top view of the structure of the meshing ring gear and the first gear of the utility model;

[0025] Figure 5 For this utility model Figure 1 The enlarged structural diagram at B in the middle;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the punching die of the utility model;

[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the punching rod and the punching head of the utility model.

[0028] In the figure: 1. base; 2. column; 3. top plate; 4. cylinder; 5. turntable; 6. punch rod; 7. punch head; 8. return spring; 9. gear ring; 10. connecting plate; 11. servo motor; 12. rotating shaft; 13. first gear; 14. second gear; 15. third gear; 16. rotating rod; 17. stamping die; 18. stamping groove; 19. stabilizing slider. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:

[0031] Embodiment 1: In order to solve the problem that when the punch of the punching machine proposed in the prior art needs to be replaced, it not only needs to be replaced manually, but the replacement process is complicated and time-consuming, thus greatly reducing the production efficiency, the following scheme is disclosed, including a base 1, and a column 2 is fixed to the upper surface of the base 1; it also includes: a connecting plate 10 is fixed to the inner side of the column 2, and a gear ring 9 is slidably connected to the inner side of the connecting plate 10, and the inner side of the gear ring 9 is fixed to the turntable 5, and a punching rod 6 is vertically penetrated through the surface of the turntable 5, and a punching head 7 is fixed to the lower end of the punching rod 6; a servo motor 11 is bolted to the upper surface of the connecting plate 10, and a rotating shaft 12 is fixed to the output end of the servo motor 11, and a first gear 13 is fixed to the outer side of the rotating shaft 12, and the outer side of the first gear 13 is meshed with the gear ring 9, the punching groove 18 and the punching head 7 are arranged in a one-to-one correspondence, and the punching head 7 and the punching groove 18 are both provided with eight groups;

[0032] When it is necessary to use a punch head 7 of other specifications, it is only necessary to start the servo motor 11, so that the servo motor 11 drives the rotating shaft 12 to rotate, and the rotating shaft 12 drives the first gear 13 to rotate together, and the first gear 13 is meshed with the ring gear 9, so that the ring gear 9 rotates together, and the ring gear 9 is fixed to the turntable 5, so that the turntable 5 drives the corresponding punch rod 6 to move to the bottom of the cylinder 4, so as to achieve the effect of automatically replacing the punch head 7, and the punch head 7 and the punch rod 6 are provided with eight groups, which can be set to different specifications to achieve better use effect, and there is no need to manually replace the punch rod 6 and the punch head 7, and the process saves time and labor, greatly improving the production efficiency;

[0033] Embodiment 2: Different from Embodiment 1, this embodiment does not need to replace the stamping die 17 separately, which greatly saves time. Figure 1-Figure 2 and Figure 6 , the lower end of the rotating shaft 12 passes through the inside of the base 1, and the lower end of the rotating shaft 12 is connected to the base 1 by a bearing, and a second gear 14 is fixed to the outer side of the lower end of the rotating shaft 12, a third gear 15 is meshed with the left side of the second gear 14, and a rotating rod 16 is fixed in the middle of the third gear 15, and the lower end of the rotating rod 16 is fixed to the base 1, and the upper end of the rotating rod 16 passes through the upper surface of the base 1 and is fixed to the stamping die 17, a stamping groove 18 is provided on the upper surface of the stamping die 17, and a stabilizing slider 19 is fixed to the lower surface of the stamping die 17, and the stabilizing slider 19 forms a sliding engagement connection with the base 1;

[0034] When the rotating shaft 12 rotates, the second gear 14 is also driven to rotate together, and the second gear 14 rotates, thereby driving the meshing third gear 15 to rotate together, and the third gear 15 rotates, thereby making the rotating rod 16 fixed thereto rotate together, and then the rotating rod 16 drives the stamping die 17 fixed on its upper end to rotate together, and then the stamping die 17 drives the stamping groove 18 to rotate together, so that the stamping die 17 drives the stamping groove 18 to rotate synchronously with the turntable 5, thereby achieving the corresponding punching head 7 and the stamping groove 18, so that there is no need to replace the stamping die 17 separately, which greatly saves time, and when the stamping die 17 rotates, it also drives the stabilizing slider 19 to rotate together, and the sliding engagement connection formed between the stabilizing slider 19 and the base 1 not only makes the stamping die 17 more stable when rotating, but also can play the effect of supporting the stamping die 17;

[0035] Embodiment 3: Different from Embodiment 2, this embodiment facilitates taking out the bathroom hardware in the stamping groove 18. Figure 1-Figure 3 A top plate 3 is fixed to the upper end of the column 2, and a cylinder 4 is vertically penetrated and fixed in the middle of the top plate 3, and the lower end of the cylinder 4 is in contact with the punching rod 6, and the punching rod 6 is vertically slidably connected with the turntable 5 through the return spring 8, and the two ends of the return spring 8 are respectively fixed to the punching rod 6 and the turntable 5;

[0036] By starting the cylinder 4, the lower end of the cylinder 4 squeezes the punching rod 6, so that the punching rod 6 drives the punching head 7 to fit into the punching groove 18, thereby achieving the punching effect. Then, the cylinder 4 is controlled to rise so that the cylinder 4 no longer squeezes the punching rod 6. At this time, the elastic force of the reset spring 8 drives the punching rod 6 and the punching head 7 to reset, thereby facilitating the removal of the bathroom hardware in the punching groove 18 and the insertion of new bathroom hardware.

[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A punching machine for bathroom hardware with automatic punch replacement, comprising a base (1), a column (2) being fixed to the upper surface of the base (1); It is characterized in that Also includes: A connecting plate (10) is fixed on the inner side of the column (2), and a gear ring (9) is slidably connected to the inner side of the connecting plate (10), and the inner side of the gear ring (9) is fixed to the turntable (5), and a punching rod (6) is vertically penetrated through the surface of the turntable (5), and a punching head (7) is fixed to the lower end of the punching rod (6); A servo motor (11) is bolted to the upper surface of the connecting plate (10), a rotating shaft (12) is fixed to the output end of the servo motor (11), a first gear (13) is fixed to the outer side of the rotating shaft (12), and the outer side of the first gear (13) is meshed with the gear ring (9).

2. The punching machine for bathroom hardware with automatic punch replacement according to claim 1, characterized in that: The lower end of the rotating shaft (12) penetrates into the interior of the base (1), and the lower end of the rotating shaft (12) is connected to the bearing of the base (1), and a second gear (14) is fixed to the outer side surface of the lower end of the rotating shaft (12).

3. A punching machine for bathroom hardware with automatic punch replacement according to claim 2, characterized in that: The left side of the second gear (14) is meshed with a third gear (15), and a rotating rod (16) is fixed in the middle of the third gear (15), and the lower end of the rotating rod (16) is fixed to the base (1), and the upper end of the rotating rod (16) passes through the upper surface of the base (1) and is fixed to the stamping die (17).

4. A punching machine for bathroom hardware with automatic punch replacement according to claim 3, characterized in that: The upper surface of the punching die (17) is provided with a punching groove (18), and the lower surface of the punching die (17) is fixed with a stabilizing slider (19), and the stabilizing slider (19) is connected to the base (1) in a sliding engagement manner.

5. The bathroom hardware punching machine with automatic punch replacement according to claim 4, characterized in that: The punching grooves (18) and the punching heads (7) are arranged in a one-to-one correspondence, and the punching heads (7) and the punching grooves (18) are each arranged in eight groups.

6. The punching machine for bathroom hardware with automatic punch replacement according to claim 1, characterized in that: A top plate (3) is fixed to the upper end of the column (2), and a cylinder (4) is vertically penetrated and fixed in the middle of the top plate (3), and the lower end of the cylinder (4) is in contact with the punching rod (6).

7. The bathroom hardware punching machine with automatic punch replacement according to claim 1, characterized in that: The punching rod (6) is vertically slidably connected to the rotating disk (5) via a return spring (8), and the two ends of the return spring (8) are respectively fixed to the punching rod (6) and the rotating disk (5).

Citation Information

Patent Citations

  • Punching machine

    CN220717394U