Automatic edge planing equipment for square end plate
By designing automatic edge planing equipment for square end plates, and using the synergy between loading and laying devices, edge planing devices and drive devices, the problem of low side processing efficiency of square end plates in the prior art is solved, automatic edge planing processing is realized, and production efficiency and market competitiveness are improved.
Patent Information
- Application Number
- CN202420889607.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The hollow square piles in existing prestressed concrete pipe piles cannot achieve side processing of square end plates during the production process, resulting in low production efficiency.
An automatic edge planing equipment for square end plates is designed, including a frame, loading and placement device, front edge planing device, rear edge planing device, horizontal edge drive device and limit back thrust device. Through the synergy of these devices, automatic edge planing processing of square end plates is realized.
Automatic edge processing of square end plates is realized, production efficiency is improved, labor intensity for workers is reduced, and digital intelligent processing and production is conducive to digital intelligent processing.
Smart Images

Figure CN222608133U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe pile end plate processing, and in particular to an automatic planing device for square end plates. Background Art
[0002] With the development of reform and opening up and economic construction, prestressed concrete pipe piles have been widely used in railway systems and expanded to industrial and civil construction, municipal administration, metallurgy, ports, highways and other fields. The prestressed concrete pipe piles on the existing market are widely used due to their advantages such as factory prefabrication, high concrete strength, convenient construction and fast cycle.
[0003] Existing prestressed concrete pipe piles include both hollow round piles and hollow square piles, and the hollow square piles are increasingly recognized by the market due to their outstanding advantages such as high bearing capacity, high shear resistance, and breakage resistance. However, in the actual production process, the existing square end plates used on the hollow square piles cannot yet achieve side processing of the square end plates, and thus cannot further improve production efficiency. Therefore, technical personnel in this field urgently need to develop a square end plate punching equipment to meet more practical use needs. Utility Model Content
[0004] The present application aims to solve the above-mentioned existing technical problems and provides an automatic planing device for square end plates.
[0005] To solve the above technical problems, this application is implemented through the following technical solutions:
[0006] An automatic edge planing device for square end plates, comprising:
[0007] frame;
[0008] A loading device, which is slidably connected to the frame and is used to load the square end plate;
[0009] A front planing device, which is arranged at the front side of the frame and is used for planing the front edge of the square end plate;
[0010] A rear planing device, which is arranged at the rear side of the frame and is used for planing the rear edge of the square end plate;
[0011] A horizontal planing drive device, which is arranged on the right side of the frame, and whose left end is connected to the right side of the carrying device, is used to drive the carrying device to move from right to left so that the square end plate is planed and cut by the front planing device and the rear planing device at the same time;
[0012] The limiting reverse thrust device is arranged on the left side of the loading device and is used for limiting the left side of the square end plate and for reverse thrusting the square end plate moving from right to left.
[0013] The automatic beveling device for square end plates as described above, wherein the upper side of the frame is provided with connecting slide rails spaced apart in front and rear directions along its transverse direction;
[0014] The loading device comprises:
[0015] A sliding connection plate assembly, the lower side of which is slidably connected to the connecting slide rail;
[0016] A front support and loading vertical plate, which is arranged on the front upper side of the sliding connection plate group along the transverse direction of the sliding connection plate group;
[0017] A rear support and loading vertical plate, which is arranged on the rear upper side of the sliding connection plate group along the transverse direction of the sliding connection plate group;
[0018] A right front limit block, which is arranged on the upper right side of the front support loading vertical plate;
[0019] The right rear limiting block is arranged on the upper right side of the rear support loading vertical plate and cooperates with the right front limiting block to limit the right side of the square end plate.
[0020] The square end plate automatic planing device as described above, wherein the right side of the right front limit block is provided with a right front clamping groove for clamping with the right upper side of the front support loading vertical plate;
[0021] A right rear clamping groove for clamping with the upper right side of the rear support loading vertical plate is provided on the right side of the right rear limiting block.
[0022] In the automatic planing device for square end plates as described above, the distance from the front side surface of the front support for mounting the vertical plate to the rear side surface of the rear support for mounting the vertical plate is smaller than the width of the square end plate.
[0023] In the automatic planing device for square end plates as described above, the right front limit block and the right rear limit block are both made of elastic materials.
[0024] In the automatic beveling device for square end plates as described above, the front beveling device and the rear beveling device are symmetrically arranged front to back.
[0025] The automatic beveling device for square end plates as described above, wherein the front beveling device comprises:
[0026] A front base frame, which is arranged at the front side of the frame;
[0027] A front connecting plate assembly, which is slidably connected to the upper side of the front base frame;
[0028] A front mounted tool holder, which is arranged on the front connecting plate assembly;
[0029] A front middle planer, which is arranged in the middle of the front mounting tool holder along the longitudinal direction of the front mounting tool holder, and whose rear end extends backwards from the rear side of the front mounting tool holder, and is used for planing the front side of the square end plate;
[0030] A front lower planer, which is arranged on the lower side of the front mounting tool holder along the longitudinal direction of the front mounting tool holder and is located on the left side of the front middle planer, and is used for planing the lower front edge of the square end plate;
[0031] A front upper planer, which is arranged on the front mounting tool holder and tilted forward, and is located on the upper left side of the front lower planer, and is used for planing the upper front edge of the square end plate;
[0032] The front moving drive group is arranged between the front base frame and the front connecting plate group, and is used to drive the front mounting tool holder to drive the front middle planer, the front lower planer and the front upper planer to move back and forth.
[0033] The square end plate automatic planing device as described above, wherein the number of the front middle planing knives is plural and they are arranged at intervals in the transverse direction of the front mounting tool holder, and the planing blade on the rear side of each of the front middle planing knives extends backwards to gradually increase from right to left;
[0034] There are a plurality of front lower planers, which are spaced apart in the transverse direction of the front mounting tool holder, and the planing blade position height on the upper side of each front lower planer is gradually increased from right to left;
[0035] There are a plurality of front upper planers, which are spaced apart in the transverse direction of the front mounting tool holder, and the planing blade position height on the lower side of each front upper planer gradually decreases from right to left.
[0036] In the automatic planing equipment for square end plates as described above, the transverse-pushing planing drive device and the position-limiting reverse-thrust device are both hydraulic drive cylinders, and the hydraulic thrust of the transverse-pushing planing drive device is greater than the hydraulic thrust of the position-limiting reverse-thrust device.
[0037] Compared with the prior art, the above application has the following advantages:
[0038] The automatic planing device for square end plates of the present application loads the square end plates through the loading device, and then cooperates with the transverse pushing planing drive device and the limiting reverse thrust device, and under the main pushing action of the transverse pushing planing drive device, the square end plate is moved from right to left, and then the front planing device and the rear planing device arranged at the front and rear are used to plan the front and rear edges of the square end plates respectively. After the planing work on the front and rear edges of the square end plates is completed, the limiting reverse thrust device retracts to the left to release the square end plate, and the loading device can be reset by the transverse pushing planing drive device to prepare for the next planing work, thereby realizing automatic planing of the edges of the square end plates, thereby not only greatly improving the production efficiency of the square end plates, but also greatly reducing the labor intensity of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a three-dimensional diagram of the automatic planing device for square end plates of the present application.
[0040] Figure 2 This is a three-dimensional diagram of the automatic planing device for square end plates of the present application with the pick-up and placement device hidden.
[0041] Figure 3 yes Figure 2 A partial enlarged view Figure Ⅰ .
[0042] Figure 4 It is a stereoscopic diagram of the front support loading upright plate, the rear support loading upright plate, the right front limit block, and the right rear limit block in the square end plate automatic planing equipment of the present application cooperating to load the square end plate.
[0043] Figure 5 It is a stereoscopic diagram of the right front limit block described in the automatic planing device for square end plates of the present application.
[0044] Figure 6 It is a stereoscopic diagram of the right rear limit block described in the automatic planing device for square end plates of the present application.
[0045] Figure 7 It is a three-dimensional diagram of the automatic planing device for square end plates of the present application, with the frame, the guiding and positioning device, the picking and placing device, and the horizontal pushing planing drive device hidden.
[0046] Figure 8 It is a right view of the automatic planing device for square end plates of the present application, after the frame, the guiding and adjusting device, the picking and placing device, and the horizontal pushing planing drive device are hidden.
[0047] Fig. 9 It is a right view schematic diagram of the front middle planer, front lower planer and front upper planer in the automatic planing device for square end plates of the present application being installed on the front mounting tool holder.
[0048] Fig.10 It is a three-dimensional diagram of the pick-and-place device described in the automatic planing equipment for square end plates of the present application.
[0049] Fig.11 yes Fig.10 A partial enlarged view Figure II . DETAILED DESCRIPTION
[0050] The present application is further described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0051] like Figures 1 to 11As shown, an automatic planing device for square end plates includes a frame 1, a loading device 2, a guiding and positioning device 7, a picking and placing device 8, a front planing device 3, a rear planing device 4, a horizontal planing driving device 5, and a limiting reverse thrust device 6.
[0052] Specifically, the loading device is slidably connected to the frame 1 and is used to load the square end plate; the guiding and adjusting device 7 is arranged on the right side of the frame 1, and is used to guide the square end plate to be placed on the loading device 2, and is also used to adjust the specific position of the square end plate placed on the loading device 2; the picking and placing device 8 is arranged on the rear side of the frame 1 along the transverse direction of the frame 1, and is used to grab the square end plate and place the square end plate on the loading device 2; the front planing device 3 is arranged on the front side of the frame 1, and is used to plan the square end plate. The front edge of the end plate; the rear planing device 4 is arranged on the rear side of the frame 1, and is used to plane the rear edge of the square end plate; the horizontal pushing planing drive device 5 is arranged on the right side of the frame 1, and its left end is connected to the right side of the loading device 2, and is used to drive the loading device 2 to move from right to left so that the square end plate is planed and cut by the front planing device 3 and the rear planing device 4 at the same time; the limiting reverse thrust device 6 is arranged on the left side of the loading device 2, and is used to limit the left side of the square end plate, and to reversely push the square end plate moving from right to left.
[0053] The automatic planing device for square end plates of the present application grabs the unprocessed square end plates through the pick-up and placement device 8 and moves them to the upper side of the guiding and positioning device 7, and then guides the square end plates down to the loading device 2 through the guiding and positioning device 7, and then adjusts the specific position of the square end plates, and then the cross-pushing planing drive device 5 and the limiting reverse thrust device 6 cooperate with each other, and under the main pushing action of the cross-pushing planing drive device 5, the square end plates are moved from right to left, and then the front planing device 3 and the rear planing device 4 arranged at the front and rear are respectively planed on the front and rear edges of the square end plates. When the square end plates are completed, After the front and rear edges of the square end plate are planed, the limit reverse thrust device 6 retracts to the left to loosen the square end plate, and the square end plate on the loading device 2 can be grabbed by the picking and placing device 8 and rotated 90° to change the planing position, and then the last planing work is repeated. Finally, the planing process of the entire square end plate can be completed, and full-automatic production can be realized, which can not only greatly improve the production efficiency of the square end plate, but also greatly reduce the labor intensity of workers. At the same time, it is also conducive to the realization of digital intelligent processing and production, which in turn helps to update the production and processing methods of pipe pile end plates and improve market competitiveness.
[0054] Furthermore, the upper side of the frame 1 is provided with connecting slide rails 11 arranged at intervals in front and back along its transverse direction;
[0055] The loading device 2 includes a sliding connection plate group 21, a front supporting loading vertical plate 22, a rear supporting loading vertical plate 23, a right front limit block 24, and a right rear limit block 25;
[0056] The lower side of the sliding connection plate group 21 is slidably connected to the connecting rail 11; the front support loading plate 22 is arranged on the front upper side of the sliding connection plate group 21 along the transverse direction of the sliding connection plate group 21; the rear support loading plate 23 is arranged on the rear upper side of the sliding connection plate group 21 along the transverse direction of the sliding connection plate group 21; the right front limit block 24 is arranged on the upper right side of the front support loading plate 22; the right rear limit block 25 is arranged on the upper right side of the rear support loading plate 23, and cooperates with the right front limit block 24 to limit the right side of the square end plate. Its purpose is to achieve loading of the square end plate.
[0057] Furthermore, a right front engaging groove 241 for engaging with the upper right side of the front support loading vertical plate 22 is formed on the right side of the right front limiting block 24 , so as to facilitate the connection with the front support loading vertical plate 22 .
[0058] The right side of the right rear limit block 25 is provided with a right rear clamping groove 251 for clamping with the upper right side of the rear support loading vertical plate 23. Its purpose is to facilitate the connection with the rear support loading vertical plate 23.
[0059] Furthermore, the distance from the front side of the front support loading plate 22 to the rear side of the rear support loading plate 23 is less than the width of the square end plate. The purpose is to achieve that the front side of the square end plate can extend forward from the front side of the front support loading plate 22, and the rear side of the square end plate can extend backward from the rear side of the rear support loading plate 23.
[0060] Furthermore, the front beveling device 3 and the rear beveling device 4 are symmetrically arranged front and back.
[0061] The front planing device 3 includes a front base frame 31, a front connecting plate group 32, a front mounting tool holder 33, a front middle planer 34, a front lower planer 35, a front upper planer 36, and a front moving drive group 37;
[0062] The front base frame 31 is arranged at the front side of the frame 1; the front connecting plate group 32 is slidably connected to the upper side of the front base frame 31; the front mounting tool holder 33 is arranged on the front connecting plate group 32; the front middle planer 34 is arranged at the middle part of the front mounting tool holder 33 along the longitudinal direction of the front mounting tool holder 33, and its rear end extends backwards from the rear side of the front mounting tool holder 33, and is used for planing the front side of the square end plate; the front lower planer 35 is arranged at the lower side of the front mounting tool holder 33 along the longitudinal direction of the front mounting tool holder 33, It is located on the left side of the front middle planer 34, and is used for planing the lower front edge of the square end plate; the front upper planer 36 is arranged on the front mounting tool holder 33 tilted forward, and is located on the upper left side of the front lower planer 35, and is used for planing the upper front edge of the square end plate; the front moving drive group 37 is arranged between the front base frame 31 and the front connecting plate group 32, and is used to drive the front connecting plate group 32 to drive the front mounting tool holder 33, the front middle planer 34, the front lower planer 35 and the front upper planer 36 to move back and forth. Its advantage lies in that the planing feed distance of the front middle planer 34, the front lower planer 35 and the front upper planer 36 can be adjusted by the front moving drive group 37, and the front middle planer 34, the front lower planer 35 and the front upper planer 36 are arranged in sequence from right to left. The advantage is that when planing the front edge of the square end plate, only one planer is used for planing, so the planing load of the square end plate can be greatly reduced, and the driving output power of the horizontal push planing drive device 5 can also be effectively increased, thereby reducing the overall production cost of the present application.
[0063] Furthermore, there are multiple front center planers 34, which are spaced apart in the transverse direction of the front mounting tool holder 33, and the planing blade on the rear side of each front center planer 34 extends backwards to a distance that gradually increases from right to left; the advantage is that the planing allowance of the front side of the square end plate can be gradually fed by multiple front center planers 34 to complete the planing work.
[0064] There are a plurality of front lower planers 35, which are spaced apart in the transverse direction of the front mounting tool holder 33, and the planing blade position height on the upper side of each front lower planer 35 gradually increases from right to left; the advantage is that the planing allowance of the front edge of the lower side of the square end plate can be gradually fed by a plurality of the front lower planers 35 to complete the planing work.
[0065] There are a plurality of front upper planers 36, which are spaced apart in the transverse direction of the front mounting tool holder 33, and the planing blade position height on the lower side of each front upper planer 36 gradually decreases from right to left; the advantage is that the planing margin of the upper front edge of the square end plate can be gradually fed by a plurality of front upper planers 36 to complete the planing work.
[0066] Furthermore, the transverse planing driving device 5 and the position limiting reverse thrust device 6 are both hydraulic drive cylinders, and the hydraulic thrust of the transverse planing driving device 5 is greater than the hydraulic thrust of the position limiting reverse thrust device 6. The purpose is to ensure that the transverse planing driving device 5 can effectively push the loading device 2 to move leftward to achieve the square end plate planing processing requirements.
[0067] Furthermore, the guiding and positioning device 7 includes a front connecting bracket 71, a guide rod 72, a rear connecting bracket 73, and a position adjustment group 74;
[0068] The front connecting bracket 71 is arranged on the right front side of the frame 1; the number of the guide rods 72 is at least 2, and they are arranged at intervals on the upper side of the front connecting bracket 71 along the lateral direction of the front connecting bracket 71, and each of the guide rods 72 is provided with a forward inclined portion 721 inclined forwardly for contacting the guide direction end plate lowered on the loading device 2 on the upper side of the rear end; the rear connecting bracket 73 is arranged on the right rear side of the frame 1; the position adjustment group 74 is arranged on the upper side of the rear connecting bracket 73, for forward and backward telescopic actuation and cooperating with the guide rods 72 to adjust the specific position of the square end plate lowered on the loading device 2.
[0069] Furthermore, the pick-and-place device 8 includes a transverse truss 81, a transverse moving group 82, a vertical moving group 83, a pick-and-place suction cup 84, and a rotation and transposition driving group 85;
[0070] The transverse truss 81 is arranged at the rear side of the frame 1 along the transverse direction of the frame 1; the transverse moving group 82 is arranged on the upper side of the transverse truss 81, and can move left and right along the transverse direction of the transverse truss 81; the vertical moving group 83 is arranged on the transverse moving group 82, and can move up and down along the vertical direction of the transverse truss 81; the pick-up and place suction cup 84 is arranged at the lower end of the vertical moving group 83, and is used to pick up and place the square end plate; the above-mentioned transverse truss 81 and the transverse moving group 82, the vertical moving group 83, and the pick-up and place suction cup 84 are all existing truss manipulators, so they will not be described in detail. The rotation and transposition drive group 85 is arranged between the vertical moving group 83 and the pick-up and place suction cup 84, and is used to drive the pick-up and place suction cup 84 to rotate and transpose to exchange the planing position of the square end plate.
[0071] In summary, the implementation methods of the present application have been described in detail, but the present application is not limited to the above implementation methods. Even if various changes are made to the present application, they still fall within the protection scope of the present application.
Claims
1. An automatic planing device for square end plates, comprising a frame (1), characterized in that: Also includes: A loading device (2) is slidably connected to the frame (1) and is used to load the square end plate; A front planing device (3), which is arranged on the front side of the frame (1) and is used for planing the front edge of the square end plate; A rear edge planing device (4), which is arranged at the rear side of the frame (1) and is used for planing the rear edge of the square end plate; A horizontal planing drive device (5), which is arranged on the right side of the frame (1), and whose left end is connected to the right side of the carrying device (2), and is used to drive the carrying device (2) to move from right to left so that the square end plate is planed and cut by the front planing device (3) and the rear planing device (4) at the same time; A limiting reverse thrust device (6) is arranged on the left side of the loading device (2) and is used to limit the left side of the square end plate and to reverse thrust the square end plate moving from right to left.
2. The automatic beveling equipment for square end plates according to claim 1 is characterized in that: The upper side of the frame (1) is provided with connecting slide rails (11) arranged at intervals in the transverse direction thereof; The loading device (2) comprises: A sliding connection plate group (21), the lower side of which is slidably connected to the connecting slide rail (11); A front support and loading vertical plate (22) which is arranged on the front upper side of the sliding connection plate group (21) along the transverse direction of the sliding connection plate group (21); A rear support and loading vertical plate (23) which is arranged on the upper rear side of the sliding connection plate group (21) along the transverse direction of the sliding connection plate group (21); A right front limit block (24), which is arranged on the upper right side of the front support loading vertical plate (22); The right rear limiting block (25) is arranged on the upper right side of the rear support loading vertical plate (23) and cooperates with the right front limiting block (24) to limit the right side of the square end plate.
3. The automatic beveling device for square end plates according to claim 2 is characterized in that: A right front clamping groove (241) for clamping with the upper right side of the front support loading vertical plate (22) is provided on the right side of the right front limiting block (24); A right rear clamping groove (251) for clamping with the upper right side of the rear support loading vertical plate (23) is provided on the right side of the right rear limiting block (25).
4. The automatic beveling device for square end plates according to claim 3 is characterized in that: The distance from the front side surface of the front support loading upright plate (22) to the rear side surface of the rear support loading upright plate (23) is smaller than the width distance of the square end plate.
5. The automatic beveling device for square end plates according to claim 1 is characterized in that: The front edge planing device (3) and the rear edge planing device (4) are symmetrically arranged front and back.
6. The automatic beveling device for square end plates according to claim 5 is characterized in that: The front planing device (3) comprises: A front base frame (31) disposed on the front side of the frame (1); A front connecting plate group (32) slidably connected to the upper side of the front base frame (31); A front mounted tool holder (33) which is arranged on the front connecting plate assembly (32); A front middle planer (34), which is arranged in the middle of the front mounting tool holder (33) along the longitudinal direction of the front mounting tool holder (33), and whose rear end extends backwards from the rear side of the front mounting tool holder (33), and is used for planing the front side of the square end plate; A front lower planer (35), which is arranged on the lower side of the front mounting tool holder (33) along the longitudinal direction of the front mounting tool holder (33) and is located on the left side of the front middle planer (34), and is used for planing the lower front edge of the square end plate; A front upper planer (36) is arranged on the front mounting tool holder (33) in a forward tilted manner and is located on the upper left side of the front lower planer (35) for planing the upper front edge of the square end plate; A front moving drive group (37) is arranged between the front base frame (31) and the front connecting plate group (32) and is used to drive the front mounting tool holder (33) to drive the front middle planer (34), the front lower planer (35) and the front upper planer (36) to move back and forth.
7. The automatic beveling device for square end plates according to claim 6 is characterized in that: The number of the front middle planer knives (34) is plural and they are arranged at intervals in the transverse direction of the front mounting tool holder (33), and the planing blade on the rear side of each front middle planer knives (34) extends backwards to gradually increase from right to left; The front lower planer (35) is in plurality and is arranged at intervals in the transverse direction of the front mounting tool holder (33), and the planing blade position height on the upper side of each front lower planer (35) gradually increases from right to left; There are a plurality of front upper planer knives (36) which are spaced apart in the transverse direction of the front mounting tool holder (33), and the planing blade position height of the lower side of each front upper planer knives (36) gradually decreases from right to left.
8. The automatic beveling device for square end plates according to claim 1 is characterized in that: The transverse-thrusting and planing driving device (5) and the position-limiting and reverse-thrusting device (6) are both hydraulic driving cylinders, and the hydraulic thrust of the transverse-thrusting and planing driving device (5) is greater than the hydraulic thrust of the position-limiting and reverse-thrusting device (6).
Citation Information
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