Nail feeder

By introducing a comparison system between the scanning gun and the controller in the nail supply, it is ensured that only the screws with matching models can be added, which solves the problem of adding screw models in the nail supply process and improves the accuracy of adding materials.

CN222608602UActive Publication Date: 2025-03-14NOBO AUTOMOTIVE TECH CO LTD
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Patent Information

Application Number
CN202420698540.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-14
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing nail supply devices are prone to incorrect screw model addition during the material addition process, resulting in a higher probability of incorrect screw addition.

Method used

A nail supply device including a box, memory, a scanner and a controller is designed. The scanner scans the model information on the packaging bag to be added by the scanner and compares it with the model information in the memory. Only when the two are consistent will the door lock be unlocked, allowing the operator to add screws.

Benefits of technology

By adding the operation of scanning codes to open the door in the material addition step, the probability of screws being added is reduced and the accuracy of screw addition is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of production and manufacturing and provides a screw feeder which comprises a box body, a memory, a scanning gun and a controller, the box body is provided with an opening and closing door and a door lock piece used for locking the opening and closing door, the door lock piece is controlled through a driving assembly, the memory is used for storing model information of screws added into the box body, and the scanning gun is used for scanning the model information of the screws added into the box body. The scanning gun is used for scanning model information on a packaging bag to be added with screws, and the controller is used for comparing the model information stored in the storage with the model information obtained through scanning of the scanning gun and controlling the driving assembly to act when the comparison result is consistent so as to unlock the opening and closing door. According to the screw feeder, the operation of scanning the code and opening the door is added in the step of adding materials, so that the probability of adding screws by mistake can be reduced, and the accuracy of adding the screws is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of production and manufacturing, and specifically relates to a nail feeder. Background Art

[0002] There are many types of screws used in the assembly of automotive parts. In order to realize the automatic supply of screws, multiple screw feeders are usually equipped on the assembly line. The screw feeder is generally filled manually, that is, the screw model is manually identified and added to the corresponding screw feeder.

[0003] Since the shapes of some screws of different models are very similar, it is very easy for operators to make mistakes when retrieving materials from the warehouse. During the adding stage, operators generally do not check the screws they have taken in order to pursue speed, which leads to frequent wrong screw additions. Utility Model Content

[0004] In view of the above-mentioned defects or shortcomings, the utility model provides a nail feeder, aiming to solve the technical problem that the existing nail feeder is prone to adding the wrong screw model.

[0005] To achieve the above-mentioned purpose, the utility model provides a nail feeder, which includes a box body, a memory, a scanning gun and a controller. The box body is provided with a switch door and a door lock for locking the switch door. The door lock is controlled by a driving component. The memory is used to store the model information of the screws added to the box body. The scanning gun is used to scan the model information on the packaging bag to which the screws are to be added. The controller is used to compare the model information stored in the memory with the model information obtained by the scanning gun, and when the comparison results are consistent, control the driving component to operate to unlock the switch door.

[0006] In an embodiment of the utility model, a matching hole for locking with a door lock is provided on the box body, and the driving assembly includes a telescopic driving member for driving the door lock member in and out of the matching hole. The controller is used to control the movement of the telescopic driving member when the comparison results are consistent, so as to drive the door lock member to extend out of the matching hole.

[0007] In an embodiment of the utility model, the telescopic drive member is a driving cylinder, and the driving assembly also includes an electromagnetic control valve for controlling the telescopic direction of the driving cylinder. The electromagnetic control valve has a first valve position for guiding high-pressure gas to the rod chamber of the driving cylinder and a first electromagnetic control end for controlling the electromagnetic control valve to switch to the first valve position. The first electromagnetic control end is controlled by a first relay, and the controller is also used to control the on and off of the first relay.

[0008] In an embodiment of the utility model, the electromagnetic control valve further has a middle stop valve position, and the electromagnetic control valve is in the middle stop valve position when the power is off, and the first relay is a normally open contact relay with a delayed disconnection function.

[0009] In an embodiment of the utility model, the electromagnetic control valve also has a second valve position for directing high-pressure gas to the rodless chamber of the driving cylinder and a second electromagnetic control end for controlling the electromagnetic control valve to switch to the second valve position. The second valve position is used to control the extension of the driving cylinder. The second electromagnetic control end is controlled by a second relay. A touch component is also provided between the box body and the switch door. The touch component is used to trigger a closing signal when the switch door is in a closed state to connect the second relay.

[0010] In an embodiment of the present utility model, the second relay is a normally open contact relay with a delayed disconnection function.

[0011] In an embodiment of the utility model, the telescopic driving member is an electric cylinder or a hydraulic cylinder.

[0012] In an embodiment of the present utility model, the nail feeder further comprises an alarm, and the alarm is electrically connected to the controller.

[0013] In an embodiment of the present invention, the nail feeder further comprises a data entry unit, and the data entry unit is communicatively connected with the memory.

[0014] In an embodiment of the present utility model, the scanning gun is a barcode scanning gun, and the model information is QR code information.

[0015] Through the above technical solution, the nail feeder provided by the embodiment of the utility model has the following beneficial effects:

[0016] The switch door is normally locked, and the memory stores the model information of the screws that have been added to the box. When the nail feeder needs to add material, the operator needs to use a scanner to scan the model information on the packaging bag of the screws to be added. Only when the model information on the screw packaging bag is consistent with the model information stored in the memory, the door lock will be unlocked, and the operator can open the switch door to add screws to the box. In summary, the nail feeder in the utility model can reduce the probability of mistakenly adding screws and improve the accuracy of screw addition by adding a code scanning operation to open the door in the step of adding material.

[0017] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide an understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0019] Figure 1 is a structural schematic diagram of a nail feeder according to an embodiment of the utility model from a first viewing angle;

[0020] Figure 2 is a structural schematic diagram of a nail feeder according to a second viewing angle in an embodiment of the utility model;

[0021] Figure 3 is a connection diagram of a drive assembly according to an embodiment of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the touch component in the embodiment of the utility model when it is matched.

[0023] Description of Reference Numerals

[0024] 1 Box 11 Opening and closing door

[0025] 12 Door lock 13 Drive assembly

[0026] 131 driving cylinder 132 electromagnetic control valve

[0027] 133 First relay 134 Second relay

[0028] 2 Touch component 21 Touch seat

[0029] 211 V-shaped groove 212 Avoidance channel

[0030] 213 movable metal ball 214 elastic push piece

[0031] 215 Touch sheet 22 Trigger DETAILED DESCRIPTION

[0032] The specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0033] The nail feeder of the present utility model is described below with reference to the accompanying drawings.

[0034] The utility model provides a nail feeding device, such as Figure 1 and Figure 2 As shown, the nail feeder includes:

[0035] The box body 1 is provided with a switch door 11 and a door lock 12 for locking the switch door 11, and the door lock 12 is controlled by a driving assembly 13;

[0036] A memory, used to store model information of screws added into the box 1;

[0037] A scanner for scanning the model information on the packaging bag of the screws to be added; and

[0038] The controller is used to compare the model information stored in the memory with the model information obtained by scanning the scanner, and control the drive component 13 to operate to unlock the switch door 11 when the comparison results are consistent.

[0039] The switch door 11 is normally in a locked state, and the memory stores the model information of the screws previously added to the box body 1. When the nail feeder needs to add materials, the operator needs to use a scanner to scan the model information on the packaging bag of the screws to be added. Only when the model information on the screw packaging bag is consistent with the model information stored in the memory, the door lock 12 will be unlocked, and the operator can open the switch door 11 to add screws to the box body 1. In summary, the nail feeder in the utility model can reduce the probability of mistakenly adding screws and improve the accuracy of screw addition by adding an operation of scanning the code to open the door in the step of adding materials.

[0040] like Figure 1 As shown, in an embodiment of the utility model, the box body 1 may be provided with a matching hole for locking with the door lock 12, the driving assembly 13 includes a telescopic driving member for driving the door lock 12 to enter and exit the matching hole, and the controller is used to control the telescopic driving member to move when the comparison result is consistent, so as to drive the door lock 12 to extend from the matching hole. Specifically, the door lock 12 may be a shaft or a rod connected to the telescopic shaft of the telescopic driving member, or the door lock 12 may directly be a part of the telescopic shaft of the telescopic driving member, and the locking and opening of the switch door 11 can be achieved by controlling the telescopic driving member to drive the door lock 12 to extend into and out of the matching hole.

[0041] In the embodiment of the utility model, a matching groove may be further provided on the box body 1 to lock and cooperate with the door lock member 12 .

[0042] like Figure 3 As shown, in an embodiment of the utility model, the telescopic driving member can be a driving cylinder 131, and the driving component 13 also includes an electromagnetic control valve 132 for controlling the telescopic direction of the driving cylinder 131. The electromagnetic control valve 132 has a first valve position for guiding high-pressure gas to the rod chamber of the driving cylinder 131 and a first electromagnetic control end for controlling the electromagnetic control valve 132 to switch to the first valve position. The first electromagnetic control end is controlled by a first relay 133, and the controller is also used to control the on and off of the first relay 133.

[0043] Specifically, when the model information on the screw packaging bag is consistent with the model information stored in the memory, the controller will generate a pulse signal and send it to the first relay 133. After receiving the signal, the first relay 133 will switch to the on state. At this time, the first electromagnetic control end is energized and works. The electromagnetic control valve 132 switches to the first valve position under the action of the electromagnet, driving the rod chamber of the cylinder 131 to intake air and the rodless chamber to exhaust air, driving the cylinder 131 to retract, and unlocking the switch door 11.

[0044] In the embodiment of the utility model, the telescopic driving member can also be an electric cylinder, an oil cylinder or other components.

[0045] like Figure 3 As shown, in the embodiment of the utility model, the electromagnetic control valve 132 also has a middle stop valve position, and the electromagnetic control valve 132 is in the middle stop valve position when the power is off, and the first relay 133 is a normally open contact relay with a delayed disconnection function. By setting a normally open contact relay with a delayed disconnection function, the driving cylinder 131 can be automatically controlled to switch to a pressure-maintaining state after the cylinder retracts to the position, thereby avoiding the driving cylinder 131 from working for a long time and affecting the service life.

[0046] It should be noted that the pressure-maintaining state of the cylinder refers to the cylinder being disconnected from the air source.

[0047] like Figure 3 and Figure 4 As shown, in an embodiment of the utility model, the electromagnetic control valve 132 also has a second valve position for directing high-pressure gas to the rodless chamber of the driving cylinder 131 and a second electromagnetic control end for controlling the electromagnetic control valve 132 to switch to the second valve position. The second valve position is used to control the extension of the driving cylinder 131. The second electromagnetic control end is controlled by the second relay 134. A touch component 2 is also provided between the box body 1 and the switch door 11. The touch component 2 is used to trigger a closing signal when the switch door 11 is in a closed state to connect the second relay 134.

[0048] like Figure 3 As shown, in the embodiment of the present utility model, the second relay 134 is a normally open contact relay with a delayed disconnection function.

[0049] Specifically, Figure 1 and Figure 4As shown, the touch assembly 2 includes a touch seat 21 arranged on the inner side wall of the box body 1 and a trigger 22 arranged on the switch door 11 and used to cooperate with the touch sheet 215 on the touch seat 21. The touch seat 21 is provided with a V-shaped groove 211, and an avoidance channel 212 is provided on one of the inclined surfaces of the V-shaped groove 211. The avoidance channel 212 is provided with a movable metal ball 213 and an elastic pushing member 214 for pushing toward the other inclined surface of the V-shaped groove 211. The touch sheet 215 is arranged on the V-shaped groove 211. The groove 211 is arranged on the inclined surface away from the avoidance channel 212 and aligned with the avoidance channel 212. When the switch door 11 is open, the elastic push member 214 will push the movable metal ball 213 to make the movable metal ball 213 contact with the touch sheet 215. When the switch door 11 is closed, the trigger member 22 on the switch door 11 will first contact with the movable metal ball 213. At this time, a conduction circuit is formed between the trigger member 22, the movable metal ball 213, and the touch sheet 215 to generate a closing signal. When the second relay 134 receives the closing signal, it will be turned on to energize the second electromagnetic control terminal. At this time, the driving cylinder 131 will switch to the second valve position, and the driving cylinder 131 will perform an extension action, so that the switch door 11 is automatically locked. When the switch door 11 is in the process of closing, the movable metal ball 213 will be pushed toward the avoidance channel 212 by the trigger member 22. At this time, the movable metal ball 213 will lose contact with the touch-sensitive sheet 215. Through the above-mentioned setting, it can be ensured that the closing signal is a pulse signal. By setting the closing signal to a pulse signal and setting the second relay 134 to a normally open contact relay with a delayed disconnection function, the driving cylinder 131 can be automatically controlled to switch to the pressure-maintaining state after the cylinder is extended into place, thereby avoiding the driving cylinder 131 working for a long time and affecting its service life.

[0050] It should be noted that when the switch door is completely closed, the trigger member 22 and the touch-sensitive sheet 215 are in a spaced state.

[0051] In an embodiment of the utility model, the nail feeder further comprises an alarm, which is electrically connected to the controller. When the model information stored in the memory is inconsistent with the model information obtained by scanning with the scanner, the alarm will be triggered to remind the operator that the model of the current screw is wrong and needs to be corrected.

[0052] In an embodiment of the utility model, the nail feeder further comprises a data entry unit, which is communicatively connected to the memory and can enter data into the memory, thereby realizing the change of the model information of the screws stored in the memory.

[0053] In an embodiment of the present utility model, the scanning gun is a barcode scanning gun, and the model information is QR code information.

[0054] In summary, the nail feeder in the utility model can improve the accuracy and efficiency of screw adding by adding a code scanning error prevention step during the material adding process, and can also issue an alarm when the screw model is wrong to remind the operator to correct it. Furthermore, by establishing QR code information of the screws, the management of the screws can be facilitated.

[0055] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0056] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0058] Although the embodiments of the present invention have been described above, it is understandable that the above embodiments are exemplary and cannot be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A nail feeder, characterized in that: The nail feeder comprises: A box body (1) is provided with a switch door (11) and a door lock (12) for locking the switch door (11), wherein the door lock (12) is controlled by a driving assembly (13); A memory, used for storing model information of screws added into the box (1); A scanner for scanning the model information on the packaging bag of the screws to be added; and A controller, used for comparing the model information stored in the memory with the model information obtained by scanning the scanning gun, and controlling the driving component (13) to operate when the comparison result is consistent, so as to unlock the switch door (11); The driving component (13) comprises a second relay (134) for controlling the locking of the switch door (11), and a touch component (2) is also provided between the box (1) and the switch door (11); The touch-sensing assembly (2) comprises a touch-sensing seat (21) arranged on the inner side wall of the box body (1) and a triggering member (22) arranged on the switch door (11) and used to cooperate with a touch-sensing sheet (215) on the touch-sensing seat (21); the touch-sensing seat (21) is provided with a V-shaped groove (211); one of the inclined surfaces of the V-shaped groove (211) is provided with an avoidance channel (212); a movable metal ball (213) and an elastic pushing member (214) used for pushing toward the other inclined surface of the V-shaped groove (211) are provided in the avoidance channel (212); the touch-sensing sheet (215) is arranged on the V-shaped groove (211) away from the inclined surface. The trigger member (22) is arranged on the inclined surface of the avoidance channel (212) and is aligned with the avoidance channel (212). When the switch door (11) is open, the movable metal ball (213) contacts the touch-sensitive sheet (215). When the switch door (11) is closed, the trigger member (22) contacts the movable metal ball (213) and the touch-sensitive sheet (215) to form a conducting circuit to generate a closing signal for controlling the closing of the second relay (134). When the switch door (11) is completely closed, the trigger member (22) is spaced from the touch-sensitive sheet (215) and separates the touch-sensitive sheet (215) and the movable metal ball (213).

2. The nail feeder according to claim 1, characterized in that: The box body (1) is provided with a matching hole for locking with the door lock (12), the driving assembly (13) comprises a telescopic driving member for driving the door lock (12) in and out of the matching hole, and the controller is used to control the movement of the telescopic driving member when the comparison result is consistent, so as to drive the door lock (12) to extend out of the matching hole.

3. The nail feeder according to claim 2, characterized in that: The telescopic drive member is a drive cylinder (131), and the drive assembly (13) further comprises an electromagnetic control valve (132) for controlling the telescopic direction of the drive cylinder (131), the electromagnetic control valve (132) having a first valve position for directing high-pressure gas to a rod chamber of the drive cylinder (131) and a first electromagnetic control end for controlling the electromagnetic control valve (132) to switch to the first valve position, the first electromagnetic control end being controlled by a first relay (133), and the controller being further used to control the on and off of the first relay (133).

4. The nail feeder according to claim 3, characterized in that: The electromagnetic control valve (132) also has a middle stop valve position. The electromagnetic control valve (132) is in the middle stop valve position when the power is off. The first relay (133) is a normally open contact relay with a delayed disconnection function.

5. The nail feeder according to claim 4, characterized in that: The electromagnetic control valve (132) also has a second valve position for directing high-pressure gas to the rodless chamber of the driving cylinder (131) and a second electromagnetic control end for controlling the electromagnetic control valve (132) to switch to the second valve position, the second valve position is used to control the extension of the driving cylinder (131), and the second electromagnetic control end is controlled by a second relay (134).

6. The nail feeder according to claim 5, characterized in that: The second relay (134) is a normally open contact relay with a delayed disconnection function.

7. The nail feeder according to claim 2, characterized in that: The telescopic driving member is an electric cylinder or a hydraulic cylinder.

8. The nail feeder according to any one of claims 1 to 7, characterized in that: The nail feeder further comprises an alarm, and the alarm is electrically connected to the controller.

9. The nail feeder according to any one of claims 1 to 7, characterized in that: The nail feeder further comprises a data entry unit, and the data entry unit is communicatively connected with the memory.

10. The nail feeder according to any one of claims 1 to 7, characterized in that: The scanning gun is a barcode scanning gun, and the model information is QR code information.