Batch wear-resistant steel ball surface grinding machine
By designing an automated batch grinder for steel balls, the combination of conveying, rotating and grinding mechanisms is used to solve the problem of long grinding time of steel balls in the prior art, and efficient batch grinding of steel balls is achieved.
Patent Information
- Application Number
- CN202420919744.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing steel ball surface grinders require single steel balls to be polished, resulting in a long grinding time and reducing processing speed.
A batch wear-resistant steel ball surface grinding machine is designed, and a combination of conveying mechanism, rotating mechanism and grinding mechanism is used to realize automatic batch grinding of steel balls.
Through automated batch grinding, the processing time is significantly shortened, the production efficiency is improved, and the comprehensive grinding of steel balls is achieved.
Smart Images

Figure CN222609030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production grinding, in particular to a batch wear-resistant steel ball surface grinding machine. Background Art
[0002] Wear-resistant steel ball is an important material used in abrasive and chemical industries, with excellent wear resistance and mechanical properties. It is usually made of carbon steel, alloy steel or stainless steel, and undergoes special heat treatment and surface treatment processes to improve its hardness and wear resistance. This kind of steel ball is mainly used to grind materials such as ore, coal, cement, chemical raw materials, etc., and is commonly found in equipment such as ball mills, coal mills, cement mills, etc. Its wear resistance can greatly extend the service life of the equipment, reduce maintenance and replacement costs, and improve production efficiency. In the abrasive industry, wear-resistant steel balls are also widely used in equipment such as ball mills and grinders for grinding and polishing various materials such as metals, glass, ceramics, etc., to obtain ideal surface quality and dimensional accuracy. Wear-resistant steel balls play an important role in industrial production and are one of the indispensable wear-resistant materials in many fields.
[0003] Steel ball grinding is an indispensable step in steel ball production. The grinding machine can grind the surface of the steel ball smoothly, but there are also shortcomings. When the existing steel ball surface grinder is grinding the steel ball surface, the operator needs to align the steel ball with the steel ball holder, which makes the grinder unable to achieve the entire steel ball batch production, thereby greatly reducing the steel ball production efficiency.
[0004] Therefore, it is urgent to provide a batch wear-resistant steel ball surface grinding machine to solve the above problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is that the existing steel ball surface grinding mechanism needs to be ground individually when in use, resulting in a long grinding time, thereby delaying the overall processing progress and greatly reducing the processing rate.
[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a batch wear-resistant steel ball surface grinding machine, including a main body, a bottom of the main body is fixedly connected to a base frame, a top of the main body is fixedly connected to a plurality of support plates, a transmission mechanism is installed between the plurality of support plates, and a steel ball is slidably connected to the top of the transmission mechanism;
[0007] A rotating mechanism is installed at the middle end of the top of the main body, and a grinding mechanism is installed at the front and rear ends of the top of the main body. Flow plates are fixedly connected between the multiple support plates, and a circular groove is opened on one side of one of the flow plates.
[0008] The utility model is further configured as follows: the transmission mechanism includes a first motor fixedly connected to one side of one of the support plates, a first drive shaft is rotatably connected between every two of the support plates, the outer walls of the two first drive shafts are fixedly connected to transmission threads, one side of the outer walls of the two first drive shafts are fixedly connected to gears, and the output end of the first motor is fixedly connected to one of the first drive shafts.
[0009] Through the above technical solution, when in use, the steel balls are placed on the grinder, and the steel balls are transmitted using a transmission mechanism, thereby realizing batch grinding production. Specifically, the first motor on one side of one of the support plates is started to drive the first drive shaft to rotate, and one of the gears rotates to drive the other gear, thereby driving the transmission threads on the outer walls of the two first drive shafts to rotate, so that the steel balls are transmitted to the middle between the two transmission threads, thereby realizing batch grinding of steel balls.
[0010] The utility model is further configured as follows: the rotating mechanism includes a second motor fixedly connected to the bottom of the main body, the output end of the second motor is fixedly connected to a second driving shaft, the top end of the second driving shaft is movably connected to a ball groove, the two sides of the second driving shaft are fixedly connected to hydraulic cylinders, and the output ends of the two hydraulic cylinders are fixedly connected to the ball grooves.
[0011] Through the above technical solution, during use, when the steel ball is transmitted to the middle end, the hydraulic cylinder on one side of the second drive shaft is started to shrink and pull the ball groove toward the bottom, so that the steel ball enters the ball groove smoothly, and at the same time, the second motor at the bottom of the main body is started to drive the steel ball on the ball groove to rotate, thereby realizing the grinding of the steel ball.
[0012] The utility model is further configured as follows: the grinding mechanism includes two fixing frames fixedly connected to the top front end of the main body, one side of one of the fixing frames is fixedly connected to a third motor, a grinding disc is rotatably connected between the two fixing frames, and an output end of the third motor is fixedly connected to the grinding disc.
[0013] Through the above technical solution, when in use, when the steel ball rotates on the ball groove, the third motor on one side of the two fixed frames is started to drive the grinding disc to grind the steel ball, and when the steel ball itself rotates, the grinding disc grinds it horizontally, thereby achieving comprehensive grinding.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. The utility model can maintain batch grinding of steel balls during grinding work by designing simple transmission mechanism, rotation mechanism and grinding mechanism, and can realize the automation process of steel ball grinding, which significantly reduces the factory processing time and greatly improves the production efficiency;
[0016] 2. The utility model designs a simple grinding mechanism, which allows the steel balls to be transmitted by spiral rotation during production, thus changing the traditional manual transmission and accelerating the production efficiency, thereby realizing mechanical automation of steel ball grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0018] Figure 2 This is a schematic diagram of the third perspective structure of the utility model;
[0019] Figure 3 It is the front view of the utility model;
[0020] Figure 4 It is a schematic diagram of the rotating mechanism structure of the utility model.
[0021] In the figure: 1. main body; 2. base frame; 3. support plate; 4. transmission mechanism; 401. first motor; 402. first drive shaft; 403. transmission thread; 404. gear; 5. steel ball; 6. rotating mechanism; 601. second motor; 602. second drive shaft; 603. ball groove; 604. hydraulic cylinder; 7. grinding mechanism; 701. fixed frame; 702. third motor; 703. grinding disc; 8. flow plate; 9. circular groove. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0023] See also Figure 1-Figure 4A batch wear-resistant steel ball surface grinding machine includes a main body 1, a bottom frame 2 is fixedly connected to the main body 1, a plurality of support plates 3 are fixedly connected to the top of the main body 1, a transmission mechanism 4 is installed between the plurality of support plates 3, the transmission mechanism 4 includes a first motor 401 fixedly connected to one side of one of the support plates 3, a first driving shaft 402 is rotatably connected between every two support plates 3, the outer walls of the two first driving shafts 402 are fixedly connected to a transmission thread 403, one side of the outer walls of the two first driving shafts 402 are fixedly connected to a gear 404, and the first motor 401 outputs The end is fixedly connected to one of the first driving shafts 402. When in use, the steel ball is placed on the grinder, and the steel ball is transmitted using the transmission mechanism 4, thereby realizing batch grinding production. Specifically, the first motor 401 on one side of one of the support plates 3 is started to drive the first driving shaft 402 to rotate, and one of the gears 404 rotates to drive the other gear 404, thereby driving the transmission threads 403 on the outer walls of the two first driving shafts 402 to rotate, so that the steel ball is transmitted to the middle between the two transmission threads 403, thereby realizing batch grinding of steel balls;
[0024] like Figure 4 As shown, a steel ball 5 is slidably connected to the top of the transmission mechanism 4, and a rotating mechanism 6 is installed at the middle end of the top of the main body 1. The rotating mechanism 6 includes a second motor 601 fixedly connected to the bottom of the main body 1, and the output end of the second motor 601 is fixedly connected to the second drive shaft 602, and the top of the second drive shaft 602 is movably connected to the ball groove 603, and the hydraulic cylinders 604 are fixedly connected on both sides of the second drive shaft 602. The output ends of the two hydraulic cylinders 604 are fixedly connected to the ball groove 603. When in use, when the steel ball is transmitted to the middle end, the hydraulic cylinder 604 on one side of the second drive shaft 602 is started to shrink and pull the ball groove 603 to the bottom, so that the steel ball smoothly enters the ball groove 603, and at the same time, the second motor 601 at the bottom of the main body 1 is started to drive the steel ball on the ball groove 603 to rotate, thereby realizing the grinding of the steel ball;
[0025] like Figure 2 As shown, a grinding mechanism 7 is installed at the front and rear ends of the top of the main body 1, and flow plates 8 are fixedly connected between the multiple support plates 3, and a circular groove 9 is opened on one side of one of the flow plates 8. The grinding mechanism 7 includes two fixed frames 701 fixedly connected to the front end of the top of the main body 1, and a third motor 702 is fixedly connected to one side of one of the fixed frames 701. A grinding disc 703 is rotatably connected between the two fixed frames 701, and the output end of the third motor 702 is fixedly connected to the grinding disc 703. When in use, when the steel ball rotates on the ball groove 603, the third motor 702 on one side of the two fixed frames 701 is started to drive the grinding disc 703 to grind the steel ball, and when the steel ball itself rotates, the grinding disc 703 grinds it horizontally, thereby achieving comprehensive grinding.
[0026] When the utility model is in use, a steel ball is placed on the grinder, and the first motor 401 on one side of the support plate 3 is started to drive the first drive shaft 402 to rotate, and one of the gears 404 rotates to drive the other gear 404, thereby driving the transmission threads 403 on the outer walls of the two first drive shafts 402 to rotate. When the steel ball is transmitted to the middle end, the hydraulic cylinder 604 on the side of the second drive shaft 602 is started to shrink toward the bottom and pull the ball groove 603, so that the steel ball smoothly enters the ball groove 603, and at the same time, the bottom of the main body 1 is started. The second motor 601 drives the steel ball on the ball groove 603 to rotate. When the steel ball rotates on the ball groove 603, the third motor 702 on one side of the two fixed frames 701 is started to drive the grinding disc 703 to grind the steel ball. When the steel ball itself rotates, the grinding disc 703 grinds it horizontally. Then the rotating mechanism 6 and the grinding mechanism 7 are paused, and the hydraulic cylinder 604 on the other side of the second driving shaft 602 is started to stretch the ball groove 603 downward, so that the steel ball continues to be transmitted until it rolls out of the circular groove 9, thereby completing the entire grinding process.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A batch wear-resistant steel ball surface grinding machine, comprising a main body (1), characterized in that: The bottom of the main body (1) is fixedly connected to a bottom frame (2), the top of the main body (1) is fixedly connected to a plurality of support plates (3), a transmission mechanism (4) is installed between the plurality of support plates (3), and a steel ball (5) is slidably connected to the top of the transmission mechanism (4); A rotating mechanism (6) is installed at the middle of the top of the main body (1), and grinding mechanisms (7) are installed at the front and rear ends of the top of the main body (1). Flow plates (8) are fixedly connected between the plurality of support plates (3), and a circular groove (9) is provided on one side of one of the flow plates (8).
2. A batch wear-resistant steel ball surface grinding machine according to claim 1, characterized in that: The transmission mechanism (4) comprises a first motor (401) fixedly connected to one side of one of the support plates (3); a first drive shaft (402) is rotatably connected between every two of the support plates (3); the outer walls of the two first drive shafts (402) are fixedly connected to transmission threads (403); and the outer walls of the two first drive shafts (402) are fixedly connected to one side of a gear (404).
3. A batch wear-resistant steel ball surface grinding machine according to claim 2, characterized in that: The output end of the first motor (401) is fixedly connected to one of the first drive shafts (402).
4. The batch wear-resistant steel ball surface grinding machine according to claim 1 is characterized in that: The rotating mechanism (6) comprises a second motor (601) fixedly connected to the bottom of the main body (1); the output end of the second motor (601) is fixedly connected to a second drive shaft (602); the top end of the second drive shaft (602) is movably connected to a ball groove (603); and both sides of the second drive shaft (602) are fixedly connected to hydraulic cylinders (604).
5. A batch wear-resistant steel ball surface grinding machine according to claim 4, characterized in that: The output ends of the two hydraulic cylinders (604) are both fixedly connected to the ball groove (603).
6. The batch wear-resistant steel ball surface grinding machine according to claim 1, characterized in that: The grinding mechanism (7) comprises two fixing frames (701) fixedly connected to the front end of the top of the main body (1), one side of one of the fixing frames (701) is fixedly connected to a third motor (702), and a grinding disc (703) is rotatably connected between the two fixing frames (701).
7. A batch wear-resistant steel ball surface grinding machine according to claim 6, characterized in that: The output end of the third motor (702) is fixedly connected to the grinding disc (703).