Heat insulation grinding head of ceramic tile edge grinding machine
By designing a heat-insulating grinding head in the grinding head, using the thermally insulated transition tray and preset insulation gap to reduce heat conduction, the loosening and instability of the bearings caused by high temperature is solved, extending service life and improving processing accuracy.
Patent Information
- Application Number
- CN202421000748.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-09
AI Technical Summary
When the existing edge grinding heads are running at high speed, the temperature of the bearing increases due to heat conduction, resulting in loosening and instability, which affects service life and processing accuracy.
A thermally insulated grinding head is designed, including a grinding wheel mounting assembly and a drive shaft. The grinding wheel mounting assembly consists of a mounting plate and a thermally insulated transition plate, which is located between the mounting plate and the drive shaft, forming a preset thermally insulated gap to reduce heat conduction.
It effectively reduces the heat conduction during grinding, avoids the loosening and instability of the bearing due to high temperature, extends the service life of the transmission parts, and improves the machining accuracy of the edge grinding head.
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Figure CN222609155U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deep processing of ceramic tiles, in particular to a heat-insulating grinding head. Background Art
[0002] At present, the structure of mainstream grinding head products on the market is mainly one-piece forging or casting (see attached Figure 1 ), the structural strength is well guaranteed. However, when the edge grinding head is in use, the motor is often in high-speed operation (maximum speed can reach 5000rpm), which makes the bearings heat up during operation, and a lot of heat is generated during the grinding wheel cutting process. The integrated grinding wheel mounting shaft structure inevitably transfers the grinding heat directly to the bearing through the shaft structure, causing the bearing temperature to rise. Excessive temperature will cause the bearing to loosen and become unstable, and the running accuracy of the bearing cannot be guaranteed. The life of the bearing is greatly shortened, and the heat transferred to the motor will cause damage to the motor, ultimately affecting the service life and processing accuracy of the edge grinding head. Utility Model Content
[0003] The technical problem to be solved by the embodiments of the utility model is to provide a heat-insulating grinding head for a tile edge grinding machine, which can reduce the heat conduction to the rotating parts during the grinding operation, so as to increase the service life of the related transmission parts.
[0004] In order to solve the above technical problems, the embodiment of the utility model provides a heat-insulating grinding head, comprising a grinding wheel mounting assembly for mounting a grinding wheel and a driving shaft for driving the grinding wheel mounting assembly to rotate, wherein the grinding wheel mounting assembly is arranged at one end of the driving shaft;
[0005] Wherein, the grinding wheel mounting assembly comprises a mounting plate for connecting and mounting the grinding wheel and a heat-insulating transition plate for driving the mounting plate to rotate, and the heat-insulating transition plate is located between the mounting plate and the driving shaft;
[0006] The heat-insulating transition plate is connected to the driving shaft so as to be driven by the rotation of the driving shaft.
[0007] As an improvement of the above solution, a spacer connector is connected between the mounting plate and the thermal insulation transition plate, so that a preset thermal insulation gap is left between the mounting plate and the thermal insulation transition plate.
[0008] As an improvement of the above solution, the installation plate and the heat-insulating transition plate are both provided with a transmission connection hole for installing the spacing connection member;
[0009] The transmission connection hole of the mounting plate and the transmission connection hole of the heat-insulating transition plate are arranged correspondingly to each other.
[0010] As an improvement of the above solution, the spacer connector includes a linkage member and a spacer sleeved on the linkage member, the mounting plate and the thermal insulation transition plate are connected and transmitted via the linkage member, and the spacer is clamped between the mounting plate and the thermal insulation transition plate.
[0011] As an improvement of the above solution, the spacer and the heat insulating transition plate are both made of heat insulating material.
[0012] As an improvement of the above solution, the mounting plate is provided with a plurality of grinding wheel mounting holes for mounting grinding wheels, and the heat-insulating transition plate is provided with avoidance openings corresponding to the grinding wheel mounting holes.
[0013] As an improvement of the above solution, a driving head is provided at one end of the driving shaft for connecting to the thermal insulation transition plate, and the thermal insulation transition plate is provided with a positioning groove matched with the driving head for the driving head to be inserted.
[0014] As an improvement of the above solution, the mounting plate is provided with a grinding wheel positioning hole, and the grinding wheel positioning hole is communicated with the thermal insulation gap;
[0015] The edge of the grinding wheel positioning hole extends outward to form a positioning ring for the grinding wheel sleeve to be installed.
[0016] As an improvement of the above solution, both the mounting plate and the heat-insulating transition plate are provided with spacing positioning grooves for the spacers to be embedded in.
[0017] As an improvement of the above solution, the drive shaft sleeve is provided with a bearing, the drive shaft is provided with a step surface for positioning and installing the bearing, and at least one bearing is provided at the step surface;
[0018] A dust cover is provided between the bearing at the step surface and the drive head to seal and protect the bearing;
[0019] The dust cover and the driving shaft are both provided with a plurality of plug-in parts for interlocking with each other, and adjacent plug-in parts form plug-in grooves for inserting the plug-in parts.
[0020] The implementation of this utility model has the following beneficial effects:
[0021] An embodiment of the utility model discloses an insulated grinding head, comprising a grinding wheel mounting assembly and a drive shaft, wherein the grinding wheel mounting assembly comprises a mounting plate for connecting and mounting the grinding wheel and a thermal insulation transition plate for driving the mounting plate to rotate, and the thermal insulation transition plate is connected to the drive shaft to be driven by the rotation of the drive shaft.
[0022] Moreover, the thermal insulation transition plate is located between the mounting plate and the drive shaft. Therefore, when the grinding wheel on the mounting plate is heated due to work, the thermal insulation transition plate can greatly reduce the heat at the mounting plate and transmit it to the drive shaft, thereby avoiding the performance degradation or even the effective service life of the related transmission components on the drive shaft due to high temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the heat-insulating grinding head of the utility model;
[0024] Figure 2 It is a schematic cross-sectional structural diagram of the heat-insulating grinding head of the utility model. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0026] See also Figure 1 , 2 An embodiment of the utility model provides a thermal insulation grinding head, including a grinding wheel mounting assembly for mounting a grinding wheel and a driving shaft 1 for driving the grinding wheel mounting assembly to rotate, wherein the grinding wheel mounting assembly is arranged at one end of the driving shaft 1; wherein the grinding wheel mounting assembly includes a mounting plate 2 for connecting and mounting a grinding wheel and a thermal insulation transition plate 3 for driving the mounting plate 2 to rotate, wherein the thermal insulation transition plate 3 is located between the mounting plate 2 and the driving shaft 1; the thermal insulation transition plate 3 is connected to the driving shaft 1 so as to be driven by the rotation of the driving shaft 1.
[0027] Specifically, a spacer connector is connected between the mounting plate 2 and the thermal insulation transition plate 3, so that a preset thermal insulation gap a is left between the mounting plate and the thermal insulation transition plate 3. By setting the thermal insulation gap a, the contact heat transfer amount between the mounting plate 2 and the thermal insulation transition plate 3 can be greatly reduced, thereby further improving the thermal insulation performance.
[0028] Regarding the transmission connection between the mounting plate 2 and the thermal insulation transition plate 3, both the mounting plate 2 and the thermal insulation transition plate 3 are provided with transmission connection holes for inserting the spacing connector; the transmission connection holes of the mounting plate 2 and the transmission connection holes of the thermal insulation transition plate 3 are arranged corresponding to each other.
[0029] In detail, the spacing connector includes a linkage member 4 and a spacer 5 sleeved on the linkage member 4, the mounting plate 2 and the heat insulation transition plate 3 are connected and driven by the linkage member 4, and the spacer 5 is clamped between the mounting plate 2 and the heat insulation transition plate 3 to form the heat insulation gap a. The linkage member 4 is preferably a bolt, a screw, etc. The spacer 5 is arranged to ensure that the heat insulation gap a is formed after the mounting plate 2 and the heat insulation transition plate 3 are connected.
[0030] Correspondingly, the spacer 5 and the heat-insulating transition plate 3 are both made of heat-insulating materials, such as polymer heat-insulating materials PE, POM, PEEK, etc.
[0031] Furthermore, since the grinding disc will generate high-frequency vibration during the grinding process, in order to improve the connection stability between the mounting disc 2 and the heat-insulating transition disc 3 and reduce its influence on related parts on the drive shaft 1, such as bearings, etc., the mounting disc 2 and the heat-insulating transition disc 3 are both provided with a spacing positioning groove B for the spacer 5 to be embedded. Therefore, the linkage force between the mounting disc 2 and the heat-insulating transition disc 3 needs to be driven by the spacer 5, so the spacer 5 can be made of a heat-insulating material with a certain elasticity, such as PE.
[0032] The mounting plate 2 is provided with a plurality of grinding wheel mounting holes 21 for mounting grinding wheels, and the thermal insulation transition plate 3 is provided with avoidance openings 31 corresponding to the grinding wheel mounting holes, so as to avoid affecting the installation of the grinding wheel on the mounting plate 2 while reducing the corresponding heat transfer area between the mounting plate 2 and the thermal insulation transition plate 3.
[0033] In order to facilitate the positioning and installation of the thermal insulation transition disk 3, a driving head 11 is provided at one end of the driving shaft 1 for connecting the thermal insulation transition disk 3, and the thermal insulation transition disk 3 is provided with a positioning groove 32 adapted to the driving head 11 for the driving head 11 to be inserted.
[0034] For the installation of the grinding wheel, the mounting plate 2 is provided with a grinding wheel positioning hole 22, which is connected to the thermal insulation gap a to improve the air flow at the thermal insulation gap a, thereby avoiding excessive heat accumulation at the thermal insulation gap a. The edge of the grinding wheel positioning hole 22 extends outward to form a positioning ring 23 for the grinding wheel sleeve to be installed.
[0035] The drive shaft 1 is provided with a bearing 6, and the drive shaft 1 is provided with a step surface 12 for positioning and installing the bearing, and at least one bearing is arranged on the step surface 12; a dust cover 7 is provided between the bearing on the step surface 12 and the drive head 11 to seal and protect the bearing 6 and prevent dust from entering.
[0036] The dust cover 7 and the drive shaft 1 are both provided with a plurality of plug-in parts 8 for interlocking with each other, and adjacent plug-in parts 8 form plug-in grooves 81 for insertion of the plug-in parts, thereby achieving a closed connection between the dust cover 7 and the drive shaft 1 while also providing multiple sealing and dustproof protection.
[0037] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the protection scope of the present invention.
Claims
1. A heat-insulating grinding head for a tile edge grinding machine, characterized in that: It comprises a grinding wheel mounting assembly for mounting a grinding wheel and a driving shaft for driving the grinding wheel mounting assembly to rotate, wherein the grinding wheel mounting assembly is arranged at one end of the driving shaft; Wherein, the grinding wheel mounting assembly comprises a mounting plate for connecting and mounting the grinding wheel and a heat-insulating transition plate for driving the mounting plate to rotate, and the heat-insulating transition plate is located between the mounting plate and the driving shaft; The heat-insulating transition plate is connected to the driving shaft so as to be driven by the rotation of the driving shaft.
2. The heat-insulating grinding head according to claim 1, characterized in that: A spacing connector is connected between the mounting plate and the thermal insulation transition plate, so that a preset thermal insulation gap is left between the mounting plate and the thermal insulation transition plate.
3. The heat-insulating grinding head according to claim 2, characterized in that: The installation plate and the heat-insulating transition plate are both provided with transmission connection holes for inserting the spacing connector; The transmission connection hole of the mounting plate and the transmission connection hole of the heat-insulating transition plate are arranged correspondingly to each other.
4. The heat-insulating grinding head according to claim 2, characterized in that: The spacer connector includes a linkage member and a spacer sleeved on the linkage member. The mounting plate and the heat insulating transition plate are connected and driven via the linkage member, and the spacer is clamped between the mounting plate and the heat insulating transition plate.
5. The heat-insulating grinding head according to claim 4, characterized in that: The spacer and the heat-insulating transition plate are both made of heat-insulating material.
6. The heat-insulating grinding head according to claim 1, characterized in that: The mounting plate is provided with a plurality of grinding wheel mounting holes for mounting grinding wheels, and the heat-insulating transition plate is provided with avoidance openings corresponding to the grinding wheel mounting holes.
7. The heat-insulating grinding head according to claim 1, characterized in that: One end of the driving shaft is provided with a driving head for connecting with the heat-insulating transition plate, and the heat-insulating transition plate is provided with a positioning groove matched with the driving head for the driving head to be placed therein.
8. The heat-insulating grinding head according to claim 2, characterized in that: The mounting plate is provided with a grinding wheel positioning hole, and the grinding wheel positioning hole is communicated with the thermal insulation gap; The edge of the grinding wheel positioning hole extends outward to form a positioning ring for the grinding wheel sleeve to be installed.
9. The heat-insulating grinding head according to claim 4, characterized in that: The installation plate and the heat-insulating transition plate are both provided with spacing positioning grooves for the spacing members to be embedded.
10. The heat-insulating grinding head according to claim 7, characterized in that: The drive shaft sleeve is provided with a bearing, and the drive shaft is provided with a step surface for positioning and installing the bearing, and at least one bearing is provided on the step surface; A dust cover is provided between the bearing at the step surface and the drive head to seal and protect the bearing; the dust cover and the drive shaft are both provided with a plurality of plug-in parts for mutual engagement, and adjacent plug-in parts form plug-in grooves for insertion of the plug-in parts.