Polishing device for sheet forming machine steel belt
By designing an automatic grinding device for steel belts for sheet forming machines, the problem of steel belt damage affecting the quality of sheets is solved, and efficient and stable grinding effect is achieved.
Patent Information
- Application Number
- CN202421331293.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the sheet forming system, steel belt damage seriously affects the quality of the sheet. The existing grinding methods are large in labor, unstable in quality and low in work efficiency.
A grinding device for steel strips for sheet forming machines is designed, including a fixing unit, a grinding unit and an automatic adjustment unit. The grinding unit is installed on the automatic adjustment unit through a position adjustment unit to realize automatic close fitting to the steel strip and adjusting the grinding position.
Automatic polishing of damaged linear areas of steel belts is realized, reducing the labor intensity of maintenance workers, and improving work efficiency and grinding quality.
Smart Images

Figure CN222609182U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sheet forming equipment, and in particular to a grinding device for a steel belt of a sheet forming machine. Background Art
[0002] The sheet forming process generally includes the sheet line drying area, the sheet line slurry area and the sheet line forming area. The process task of the sheet line drying area is to evenly mix the ash and tobacco stems that meet the incoming material requirements in a certain proportion, and after heating and grinding, they become ash that meets the process requirements for use in the next process; the process task of the sheet line slurry area is to prepare viscose as required, heat the prepared viscose and fully mix it with dry ash in a certain proportion to form a thick slurry that meets the process requirements, and then transport it to the next process; the process task of the sheet line forming area is: in the sheet forming system, the thick ash slurry is evenly and continuously coated on the jointless sheet forming steel belt, dried and then removed from the sheet forming steel belt, and then transported to the sheet slicer for processing, and then transported to the bagging machine.
[0003] The structure of the sheet forming system is mainly composed of a frame, active rollers, driven rollers, steel belts, steel belt heating system, hot air system, exhaust system, hot water system, feeding system, anti-adhesive system, etc. The principle of sheet drying is: the sheet is dried by the principle of heat transfer and convection. The thick slurry is cast on the running steel belt and enters the baking oven. There are many steam nozzles in the steam box under the steel belt to spray steam directly on the lower surface of the steel belt to evenly heat the steel belt, and bake the material by heat transfer. Dry hot air is blown into the dry end of the baking oven and is sucked away from the wet end by the exhaust fan in the opposite direction of the material running. The hot air dries the material by convection and takes away the moisture of the material. The thick slurry continuously undergoes three processes in the baking oven about 30 meters long: heat absorption, balance, and dehydration until it becomes a sheet with qualified moisture.
[0004] From the above, it can be seen that the steel belt is used frequently in the thin film forming process, and it is inevitable that it will be damaged. The damaged area of the steel belt is often distributed linearly along the movement direction of the steel belt. The damage to the steel belt seriously affects the quality of the thin film. This requires maintenance workers to use gauze to grind the damaged line of the steel belt, which results in high labor workload, unstable grinding quality and low work efficiency. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a grinding device for a steel belt of a sheet forming machine, by which the damaged linear area of the steel belt can be automatically ground, and the working efficiency is high.
[0006] The technical solution provided by the utility model is as follows:
[0007] A grinding device for a steel belt of a thin-sheet forming machine comprises a fixing unit, a grinding unit and an automatic adjustment unit for making the grinding unit automatically close to the surface of the steel belt of the forming machine. The grinding unit is mounted on the automatic adjustment unit via a position adjustment unit to achieve adjustable grinding position. The automatic adjustment unit is mounted on the fixing unit, and the fixing unit is mounted on the forming machine.
[0008] Preferably, the automatic adjustment unit comprises a rotating shaft and a counterweight mechanism arranged at one end of the rotating shaft, the position adjustment unit is mounted on the rotating shaft, and the rotating shaft is mounted on the fixing unit via a bearing.
[0009] Preferably, the counterweight mechanism comprises a counterweight block, a screw rod and a nut, wherein the counterweight block is arranged at the lower end of the screw rod, and the screw rod passes through the end of the rotating shaft and is connected and fixed to the rotating shaft through the nut.
[0010] Preferably, the fixing unit comprises two oppositely arranged L-shaped fixing side plates.
[0011] Preferably, a limiting seat is provided on the fixed side plate.
[0012] Preferably, the position adjustment unit comprises a movable holding plate, which is clamped on the rotating shaft by a bolt assembly and rotates with the rotating shaft to drive the grinding unit to perform automatic grinding, and the grinding unit is installed at the end of the movable holding plate.
[0013] Preferably, the polishing unit comprises a nylon plate and gauze fixed on the nylon plate.
[0014] Preferably, the fixing unit is installed below the driven roller of the steel strip of the forming machine.
[0015] The present application has the following advantages over the prior art:
[0016] The grinding device for the steel belt of the sheet forming machine of the present application fixes the grinding unit on the automatic adjustment unit so that it corresponds to the linear area of the steel belt that needs to be polished, adjusts the automatic adjustment unit so that the gauze is close to the steel belt, and turns on the steel belt of the forming machine, and the damaged linear area of the steel belt can be automatically polished by the steel belt grinding device, which reduces the labor intensity of the maintenance worker, has high work efficiency, and stable grinding quality. At the same time, the grinding device for the steel belt of the sheet forming machine of the present application has a simple structure, is easy to use, safe and reliable, is suitable for similar steel belts that need to be polished, has a wide range of applications, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic structural diagram of a grinding device for a steel belt of a sheet forming machine in an embodiment of the utility model;
[0019] Figure 2 It is a schematic structural diagram of a grinding device for a steel belt of a sheet forming machine in an embodiment of the utility model when it is installed on the forming machine.
[0020] Reference numerals:
[0021] 1. Fixed unit; 11. Fixed side plate; 12. Limit seat; 2. Grinding unit; 21. Nylon plate; 22. Gauze; 3. Forming machine steel belt; 4. Automatic adjustment unit; 41. Rotating shaft; 42. Counterweight mechanism; 421. Counterweight block; 422. Screw; 423. Nut; 43. Bearing; 5. Position adjustment unit; 51. Mobile holding plate. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0023] like Figure 1 , 2 As shown, an embodiment of the utility model provides a grinding device for a steel belt of a thin film forming machine, comprising a fixing unit 1, a grinding unit 2 and an automatic adjustment unit 4 for making the grinding unit 2 automatically close to the surface of the steel belt 3 of the forming machine. The grinding unit 2 is installed on the automatic adjustment unit 4 through a position adjustment unit 5 to achieve adjustable grinding position. The automatic adjustment unit 4 is installed on the fixing unit 1, and the fixing unit 1 is installed on the forming machine.
[0024] In this embodiment, the automatic adjustment unit 4 includes a rotating shaft 41 and a counterweight mechanism 42 disposed at one end of the rotating shaft 41, the position adjustment unit 5 is mounted on the rotating shaft 41, and the rotating shaft 41 is mounted on the fixed unit 1 through a bearing 43. The counterweight mechanism 42 includes a counterweight block 421, a screw rod 422 and a nut 423, the counterweight block 421 is disposed at the lower end of the screw rod 422, the screw rod 422 passes through the end of the rotating shaft 41 and is connected and fixed to the rotating shaft 41 through the nut 423.
[0025] In this embodiment, the fixing unit 1 includes two L-shaped fixing side plates 11 arranged opposite to each other. A limit seat 12 is provided on the fixing side plates 11, and the limit seat 12 facilitates the positioning and installation of the fixing side plates 11. The fixing unit 1 is installed below the driven roller of the steel belt 3 of the forming machine.
[0026] In this embodiment, the position adjustment unit 5 includes a movable holding plate 51, which is clamped on the rotating shaft 41 by a bolt assembly and rotates with the rotating shaft 41 to drive the grinding unit 2 to perform automatic grinding. The grinding unit 2 is installed at the end of the movable holding plate 51.
[0027] In this embodiment, the polishing unit 2 includes a nylon plate 21 and a gauze 22 fixed on the nylon plate 21 .
[0028] In this embodiment, the nylon plate 21 is first installed on the frame of the forming machine through the fixed side plate 11, and the counterweight block 421 makes the nylon plate 21 and the gauze 22 on the rotating shaft 41 close to the surface of the steel belt 3 of the forming machine through the screw 422 under the action of gravity. The steel belt 3 of the forming machine is turned on, and the gauze can be used to grind the uneven areas of the steel belt 3 of the forming machine. Among them, the nylon plate 21 is installed on the rotating shaft 41 through the movable holding plate 51, but the movable holding plate 51 can move axially on the rotating shaft 41, and the nylon plate 21 and the gauze 22 move accordingly, so as to realize the grinding of different areas of the steel belt 3 of the forming machine.
[0029] When the steel belt 3 of the forming machine is damaged and needs to be polished, the gauze 22 is fixed on the nylon plate 21, the position of the movable holding plate 51 is adjusted to correspond to the linear area of the steel belt 3 of the forming machine that needs to be polished, the balance block is adjusted to make the gauze 22 close to the steel belt 3 of the forming machine, and the steel belt 3 of the forming machine is turned on. The damaged linear area of the steel belt 3 of the forming machine can be automatically polished by the steel belt polishing device of this embodiment, and the working efficiency is high.
[0030] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A grinding device for a steel belt of a sheet forming machine, characterized in that: The invention comprises a fixing unit (1), a grinding unit (2), and an automatic adjustment unit (4) for making the grinding unit (2) automatically close to the surface of a steel belt (3) of a forming machine. The grinding unit (2) is mounted on the automatic adjustment unit (4) via a position adjustment unit (5) to achieve adjustable grinding position. The automatic adjustment unit (4) is mounted on the fixing unit (1), and the fixing unit (1) is mounted on the forming machine. The automatic adjustment unit (4) comprises a rotating shaft (41) and a counterweight mechanism (42) arranged at one end of the rotating shaft (41). The position adjustment unit (5) is mounted on the rotating shaft (41), and the rotating shaft (41) is mounted on the fixing unit (1) via a bearing (43). The position adjustment unit (5) comprises a movable holding plate (51), the movable holding plate (51) is clamped on the rotating shaft (41) via a bolt assembly and rotates with the rotating shaft (41) to drive the grinding unit (2) to perform automatic grinding. The grinding unit (2) is mounted at the end of the movable holding plate (51).
2. The grinding device for the steel belt of the sheet forming machine according to claim 1, characterized in that: The counterweight mechanism (42) comprises a counterweight block (421), a screw rod (422) and a nut (423); the counterweight block (421) is arranged at the lower end of the screw rod (422); the screw rod (422) passes through the end of the rotating shaft and is connected and fixed to the rotating shaft (41) via the nut (423).
3. The grinding device for the steel belt of a sheet forming machine according to claim 1 or 2, characterized in that: The fixing unit (1) comprises two L-shaped fixing side plates (11) arranged opposite to each other.
4. The grinding device for the steel belt of the sheet forming machine according to claim 3, characterized in that: A limiting seat (12) is provided on the fixed side plate (11).
5. The grinding device for the steel belt of a sheet forming machine according to claim 1 or 2, characterized in that: The polishing unit (2) comprises a nylon plate (21) and gauze (22) fixed on the nylon plate (21).
6. The grinding device for the steel belt of a sheet forming machine according to claim 1 or 2, characterized in that: The fixing unit (1) is installed below the driven roller of the steel belt (3) of the forming machine.