Power battery frame

By designing the bracket assembly of the power battery frame and using the spacing settings between the longitudinal beam part and the transverse beam part, the problem of complex structure and heavier weight in the prior art is solved, and the effect of simple structure and high stability is achieved.

CN222610921UActive Publication Date: 2025-03-14FAW JIEFANG AUTOMOTIVE CO
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Patent Information

Application Number
CN202420599691.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-14
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing power battery frame has a complex structure and heavier weight, and is mostly outsourcing structures, which affects the layout space of hybrid light trucks.

Method used

A power battery frame is designed, and multiple bracket assembly is arranged at intervals. Each bracket assembly includes a longitudinal beam part and a transverse beam part. The transverse beam part only supports and fixes the bottom of the power battery, simplifies the structure and reduces space consumption.

Benefits of technology

It achieves a simple structure, small space, and uniform distribution of power battery weight, improving the stability of the battery and the rigidity and safety of the overall frame.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a power battery frame. The power battery frame comprises a plurality of support assemblies, the support assemblies are arranged at intervals, each support assembly comprises a longitudinal beam part and a cross beam part, the longitudinal beam part is connected with one end of the cross beam part, the longitudinal beam part is connected to a vehicle frame, the top of the cross beam part is connected with a power battery, and the cross beam part comprises a first supporting plate; the extending direction of the first supporting plate and the extending direction of the longitudinal beam part are arranged at an angle, and the first supporting plate is fixedly connected with the bottom of the power battery through a fixing piece. The structure is simple, and the occupied space is small. Meanwhile, the bracket assemblies are arranged at intervals, so that the weight of the power battery can be uniformly distributed, and the stability of the power battery is improved. The connection mode of the longitudinal beam part and the cross beam part can enhance the overall rigidity of the bracket assembly, and the stability and the safety of the whole power battery frame are improved. Therefore, the power battery frame has the advantages of simple structure, stability, reliability, convenience in installation and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery frames, and in particular to a power battery frame. Background Art

[0002] With the implementation of various national measures to achieve "carbon neutrality" and the national new energy credit policy, more and more automakers are committed to the development of hybrid models as a transition product from traditional fuel vehicles to pure electric models. As one of the main selling models for some time to come, hybrid light trucks are very difficult to arrange and reduce the weight of the whole vehicle. Taking the P2 configuration hybrid truck as an example, it is equivalent to adding a set of related systems such as motors, batteries, and electronic controls on the basis of traditional internal combustion engine vehicles. In this case, it is particularly important to ensure the layout and installation of large-capacity batteries during the chassis layout of hybrid trucks.

[0003] Although the power battery frame in the prior art can meet the installation requirements of the power battery, there are still the following problems:

[0004] (1) The power battery frame structure is complex, resulting in heavy weight.

[0005] (2) The power battery frame is mostly an "outsourced" structure, with the power battery placed inside the frame, which affects the layout space of the hybrid light truck or cannot meet the layout requirements.

[0006] Therefore, there is an urgent need for a power battery frame to solve the above technical problems. Utility Model Content

[0007] The main purpose of the utility model is to provide a power battery frame to solve the problem that the power battery frame in the prior art adopts an outsourced structure that occupies space, has a complex structure, and is heavy.

[0008] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a power battery frame is provided. The power battery frame comprises: a plurality of bracket assemblies, the plurality of bracket assemblies are arranged at intervals, each bracket assembly comprises a longitudinal beam portion and a cross beam portion, the longitudinal beam portion is connected to one end of the cross beam portion, the longitudinal beam portion is connected to the vehicle frame, the top of the cross beam portion is connected to a power battery, the cross beam portion comprises a first support plate, the extension direction of the first support plate is arranged at an angle to the extension direction of the longitudinal beam portion, and the first support plate is fixedly connected to the bottom of the power battery through a fixing member.

[0009] Furthermore, the cross beam portion also includes at least two second support plates, the at least two second support plates are respectively connected to both sides of the first support plate, the at least two second support plates are arranged opposite to each other, and the at least two second support plates are extended along the height direction of the longitudinal beam portion.

[0010] Furthermore, the longitudinal beam portion includes: a first connecting plate, the first connecting plate is connected to one end of the first supporting plate, and the first connecting plate is arranged along the height direction of the frame; at least two second connecting plates, at least two second connecting plates are respectively connected to both sides of the first connecting plate, at least two second connecting plates are arranged at an angle to the first connecting plate, and at least two second connecting plates are arranged opposite to each other.

[0011] Furthermore, each second support plate is provided with a notch in the direction toward the longitudinal beam portion, and the second support plate is clamped with the second connecting plate through the notch.

[0012] Furthermore, at least two of the second support plates are provided with through grooves, and the through grooves are triangular in shape.

[0013] Furthermore, the longitudinal beam portion also includes: at least two third connecting plates, each third connecting plate is connected to each second connecting plate, and each third connecting plate is arranged at an angle to each second connecting plate, and the third connecting plates are connected to the vehicle frame.

[0014] Furthermore, each second connecting plate is provided with a vacant portion, the vacant portion is located below the third connecting plate, and the vacant portion is a curved surface structure.

[0015] Furthermore, each second connecting plate is provided with a plurality of through holes, and the plurality of through holes are arranged at intervals.

[0016] Further, the distance between at least two second support plates is greater than the distance between at least two second connecting plates.

[0017] Furthermore, the first support plate is arranged to be inclined relative to the horizontal plane, and the cross section of the second support plate is a triangular structure.

[0018] By applying the technical solution of the utility model, a plurality of bracket assemblies are arranged at intervals, and each bracket assembly includes a longitudinal beam portion and a cross beam portion. The cross beam portion is used to support and connect the power battery, and only the bottom of the power battery is supported and fixed. This arrangement has a simple structure and occupies a small space. At the same time, the interval arrangement of the bracket assemblies can evenly distribute the weight of the power battery and improve the stability of the power battery. In addition, the connection method between the longitudinal beam portion and the cross beam portion can enhance the overall rigidity of the bracket assembly and improve the stability and safety of the entire power battery frame. Therefore, this power battery frame has the advantages of simple structure, stability and reliability, and easy installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0020] Figure 1A schematic structural diagram of a first embodiment of a power battery frame according to the utility model is shown;

[0021] Figure 2 A schematic structural diagram of a power battery frame according to the utility model is shown;

[0022] Figure 3 A schematic structural diagram of a longitudinal beam portion of a power battery frame according to the utility model is shown;

[0023] Figure 4 A schematic structural diagram of a crossbeam portion of a power battery frame according to the utility model is shown.

[0024] The above drawings include the following reference numerals:

[0025] 1. Bracket assembly; 10. Vehicle frame; 100. Power battery;

[0026] 11. Stringer;

[0027] 111. A first connecting plate;

[0028] 112. Second connecting plate;

[0029] 113. third connecting plate;

[0030] 114. Vacant Department;

[0031] 115, through hole;

[0032] 12. Beam;

[0033] 121. A first supporting plate;

[0034] 122. A second supporting plate;

[0035] 123. Gap;

[0036] 124. Through groove. DETAILED DESCRIPTION

[0037] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0040] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for the sake of clarity, the thickness of the layers and regions may be enlarged, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.

[0041] Combination Figures 1 to 4 As shown, according to a specific embodiment of the utility model, a power battery frame is provided.

[0042] Specifically, Figure 1 , Figure 2 As shown, a power battery frame comprises: a plurality of bracket assemblies 1, the plurality of bracket assemblies 1 are arranged at intervals, each bracket assembly 1 comprises a longitudinal beam portion 11 and a transverse beam portion 12, the longitudinal beam portion 11 is connected to one end of the transverse beam portion 12, the longitudinal beam portion 11 is connected to a vehicle frame 10, a power battery 100 is connected to the top of the transverse beam portion 12, the transverse beam portion 12 comprises a first support plate 121, an extension direction of the first support plate 121 is arranged at an angle to an extension direction of the longitudinal beam portion 11, and the first support plate 121 is fixedly connected to the bottom of the power battery 100 via a fixing member.

[0043] In this embodiment, multiple bracket assemblies 1 are arranged at intervals, and each bracket assembly 1 includes a longitudinal beam portion 11 and a cross beam portion 12. The cross beam portion 12 is used to support and connect the power battery, and only the bottom of the power battery is supported and fixed. This arrangement has a simple structure and occupies a small space. At the same time, the bracket assemblies 1 are arranged at intervals to evenly distribute the weight of the power battery 100, thereby improving the stability of the power battery. In addition, the connection method between the longitudinal beam portion 11 and the cross beam portion 12 can enhance the overall rigidity of the bracket assembly 1 and improve the stability and safety of the entire power battery frame. Therefore, this power battery frame has the advantages of simple structure, stability and reliability, and easy installation.

[0044] Furthermore, the cross beam 12 also includes at least two second support plates 122, which are respectively connected to both sides of the first support plate 121, and are arranged opposite to each other, and at least two second support plates 122 are extended along the height direction of the longitudinal beam 11. By setting the first support plate 121 and the at least two second support plates 122, the power battery can be effectively fixed to prevent shaking or falling off during driving, thereby ensuring the safety of the power battery. The overall structure is simple, the manufacturing cost is low, it is easy to install and maintain, and it has good practicality and economy.

[0045] like Figure 3 As shown, the longitudinal beam portion 11 includes: a first connecting plate 111, the first connecting plate 111 is connected to one end of the first supporting plate 121, and the first connecting plate 111 is arranged along the height direction of the frame 10; at least two second connecting plates 112, at least two second connecting plates 112 are respectively connected to the two sides of the first connecting plate 111, at least two second connecting plates 112 are arranged at an angle to the first connecting plate 111, and at least two second connecting plates 112 are arranged opposite to each other. Specifically, the connection method and angle setting of the longitudinal beam portion 11 and the cross beam portion 12 can make the bracket assembly 1 have better structural strength and stability, ensuring that the power battery will not loosen or fall off during the operation of the vehicle. On the whole, this power battery frame can effectively improve the performance and safety of the battery.

[0046] Furthermore, each second support plate 122 is provided with a notch 123 in the direction of the longitudinal beam portion 11, and the second support plate 122 is clamped with the second connecting plate 112 through the notch 123. Specifically, such a configuration can increase the stability and firmness of the connection, and can also reduce the amount of material used, thereby improving the overall performance of the structure. The provision of the notch 123 can make the second support plate 122 and the second connecting plate 112 more closely connected together, thereby increasing the bearing capacity and stability of the overall structure. At the same time, by reducing the amount of material used, the cost can also be reduced, thereby improving the economy of the structure.

[0047] Specifically, at least two second support plates 122 are provided with through slots 124, and the through slots 124 are triangular in shape. Providing the through slots 124 reduces the weight of the second support plates 122, further reduces the amount of material used, and can also reduce costs.

[0048] In this embodiment, the through slot 124 is configured as a triangular structure. In other embodiments, the structure of the through slot 124 is not limited thereto, and may also be circular, rectangular, square, etc.

[0049] Furthermore, the longitudinal beam portion 11 further includes: at least two third connecting plates 113, each of which is connected to each of the second connecting plates 112, and each of the third connecting plates 113 is arranged at an angle to each of the second connecting plates 112, and the third connecting plates 113 are connected to the vehicle frame 10. This arrangement enhances the stability of the longitudinal beam portion 11. By adding the third connecting plates 113, the stress on the longitudinal beam portion can be effectively dispersed, and local stress concentration can be reduced, thereby improving the load-bearing capacity and service life of the entire frame battery.

[0050] Specifically, a connecting hole is provided on the third connecting plate 113 , and the third connecting plate 113 is connected to the vehicle frame 10 through a fixing piece passing through the connecting hole.

[0051] Furthermore, each second connecting plate 112 is provided with a vacant portion 114, which is located below the third connecting plate 113 and is a curved surface structure. This arrangement is to enhance the stability and load-bearing capacity of the second connecting plate 112. The curved surface structure of the vacant portion 114 can effectively disperse the pressure, reduce the stress concentration of the longitudinal beam portion 11, and thus improve the overall performance and service life of the longitudinal beam portion 11. At the same time, the design of the vacant portion 114 can also reduce the weight of the longitudinal beam portion 11, save the layout space of the lower part of the frame 10, and reduce the cost.

[0052] Furthermore, each second connecting plate 112 is provided with a plurality of through holes 115, and the plurality of through holes 115 are arranged at intervals. The plurality of through holes 115 are used to reduce the weight of the battery frame and reduce the cost.

[0053] In this embodiment, the shape of the through hole 115 is circular. In other embodiments, the shape of the through hole 115 is not limited thereto, and may also be triangular, rectangular, or the like.

[0054] Further, the distance between at least two second support plates 122 is greater than the distance between at least two second connecting plates 112. By setting the distance between the second support plates 122 to be greater than the distance between the second connecting plates 112, at least two second support plates 122 can be snapped with the second connecting plates 112 through the notches 123, and at least two second support plates 122 can be snapped on the outside of at least two second connecting plates 112 and then further fixed by welding, so that the structure is simple, cost-saving, and no extra space is required.

[0055] like Figure 4 As shown, the first support plate 121 is tilted relative to the horizontal plane, and the cross section of the second support plate 122 is a triangular structure. This arrangement increases the stability and load-bearing capacity of the crossbeam 12. The tilted arrangement of the first support plate 121 can improve the anti-rolling ability of the first support plate 121, making it more stable. The triangular structure of the second support plate 122 can increase the load-bearing capacity of the first support plate 121, so that it can better support the pressure and weight of the power battery 100. Such technical effects can make the crossbeam 12 more reliable and safe in practical applications.

[0056] Furthermore, the upper structure of the longitudinal beam portion 11 is a "J"-shaped cross-section structure, which ensures that the frame structure has sufficient strength and rigidity in the vertical direction. The cross-section of the cross-beam portion 12 is U-shaped and the side is triangular. The triangular structure gives the cross-beam portion 12 sufficient rigidity and fixing strength.

[0057] In this embodiment, the bracket assembly 1 is provided in two groups. In other embodiments, the number of bracket assemblies 1 is not limited thereto. The number of groups can be adaptively adjusted according to the weight of the power battery and installation requirements. The power battery 100 can exceed the bracket assembly 1 and is not subject to the restrictions of a similar "outsourcing" structure.

[0058] From the above description, it can be seen that the above-mentioned embodiments of the utility model achieve the following technical effects: while meeting the installation and fixation of the power battery of the hybrid light truck, the structure and related processes are simple, thus having the advantages of lightweight and low cost. With its simple structural characteristics, it is beneficial to expand its application in other adaptive vehicle models, greatly saving the development time of the power battery frame.

[0059] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0060] In addition to the above, it should be noted that "one embodiment", "another embodiment", "embodiment", etc. mentioned in this specification refer to the specific features, structures or characteristics described in conjunction with the embodiment included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure or characteristic in conjunction with any embodiment, it is claimed that the realization of such feature, structure or characteristic in conjunction with other embodiments also falls within the scope of the present utility model.

[0061] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0062] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A power battery frame, characterized in that: include: A plurality of bracket assemblies (1), wherein the plurality of bracket assemblies (1) are arranged at intervals, each bracket assembly (1) comprises a longitudinal beam portion (11) and a transverse beam portion (12), wherein the longitudinal beam portion (11) is connected to one end of the transverse beam portion (12), the longitudinal beam portion (11) is connected to a vehicle frame (10), a power battery (100) is connected to the top of the transverse beam portion (12), and the transverse beam portion (12) comprises a first support plate (121), wherein an extension direction of the first support plate (121) is arranged at an angle to an extension direction of the longitudinal beam portion (11), and the first support plate (121) is fixedly connected to the bottom of the power battery (100) via a fixing member.

2. The power battery frame according to claim 1, characterized in that: The cross beam portion (12) further comprises at least two second support plates (122), the at least two second support plates (122) being respectively connected to two sides of the first support plate (121), the at least two second support plates (122) being arranged opposite to each other, and the at least two second support plates (122) being extended along the height direction of the longitudinal beam portion (11).

3. The power battery frame according to claim 2, characterized in that: The longitudinal beam portion (11) comprises: A first connecting plate (111), the first connecting plate (111) being connected to one end of the first supporting plate (121), the first connecting plate (111) being arranged along a height direction of the vehicle frame (10); At least two second connecting plates (112), at least two of the second connecting plates (112) are respectively connected to two sides of the first connecting plate (111), at least two of the second connecting plates (112) are arranged at an angle to the first connecting plate (111), and at least two of the second connecting plates (112) are arranged opposite to each other.

4. The power battery frame according to claim 3, characterized in that: Each of the second support plates (122) is provided with a notch (123) in a direction toward the longitudinal beam portion (11), and the second support plate (122) is clamped with the second connecting plate (112) via the notch (123).

5. The power battery frame according to claim 2, characterized in that: At least two of the second support plates (122) are provided with through slots (124), and the through slots (124) are triangular in shape.

6. The power battery frame according to claim 3, characterized in that: The longitudinal beam portion (11) further comprises: at least two third connecting plates (113), each of the third connecting plates (113) being connected to each of the second connecting plates (112), and each of the third connecting plates (113) being arranged at an angle to each of the second connecting plates (112), and the third connecting plates (113) being connected to the vehicle frame (10).

7. The power battery frame according to claim 6, characterized in that: Each of the second connecting plates (112) is provided with a vacant portion (114), the vacant portion (114) is located below the third connecting plate (113), and the vacant portion (114) is a curved surface structure.

8. The power battery frame according to claim 3, characterized in that: A plurality of through holes (115) are provided on each of the second connecting plates (112), and the plurality of through holes (115) are arranged at intervals.

9. The power battery frame according to claim 3, characterized in that: The distance between at least two of the second support plates (122) is greater than the distance between at least two of the second connection plates (112).

10. The power battery frame according to claim 2, characterized in that: The first support plate (121) is arranged obliquely relative to a horizontal plane, and the cross section of the second support plate (122) is a triangular structure.