Automatic non-woven fabric folding machine
By designing an automated non-woven folding machine, using stepper motors and gear systems, combined with guide rods and roller structures, the problem of traditional manual folding is solved, and efficient automatic folding and cutting of non-woven fabrics is achieved.
Patent Information
- Application Number
- CN202421017614.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In traditional non-woven fabric processing, manual folding takes a long time, reducing finishing efficiency and increasing working intensity.
An automated non-woven folding machine is designed, using a stepper motor drive gear system, combining guide rod and roller structure to realize automated folding and cutting of non-woven fabrics.
The automated folding machine significantly shortens the folding time of non-woven fabrics, improves processing efficiency, reduces the scattering and pollution of non-woven fabrics, and provides users with a convenient workflow.
Smart Images

Figure CN222612552U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-woven fabric processing, in particular to an automatic non-woven fabric folding machine. Background Art
[0002] Non-woven fabric, also known as non-woven fabric, non-woven fabric, and non-woven fabric, is made of directional or randomly arranged fibers through friction, adhesion, bonding or a combination of these methods. The connotation is "non-woven". In the processing of non-woven fabrics, they need to be cut into suitable lengths. The traditional way is to pull out the rolls of non-woven fabrics, and then manually fold them together layer by layer, and then move them to the working position. This manual folding method takes a lot of time, which reduces the efficiency of non-woven fabric finishing and increases the user's work intensity.
[0003] In view of the above problems, the present invention makes improvements. Summary of the invention
[0004] The utility model provides an automatic non-woven fabric folding machine, which solves the above problems existing in the use process of the prior art.
[0005] The technical solution of the utility model is implemented as follows: an automated non-woven fabric folding machine comprises a frame, a folding mechanism is arranged on the top of the frame, the folding mechanism comprises a movable frame fixedly mounted on the inner side of the frame, openings are provided at both ends of one side of the movable frame, a stepper motor is fixedly mounted inside one of the openings, a gear is fixedly mounted on the output shaft of the stepper motor, a guide rod 1 matched with one of the openings is fixedly connected to one end of the inner top of the frame, a gear plate meshing with a gear is fixedly mounted on the bottom of the guide rod 1, and two auxiliary rollers distributed up and down are rotatably mounted on the inner side of the movable frame.
[0006] The utility model is used for an automatic non-woven fabric folding machine as described above, and further: one end of the top of the inner side of the frame is fixedly connected with a second guide rod, and the second guide rod is adapted to one of the openings.
[0007] The utility model is used for an automatic non-woven fabric folding machine as described above, and further: a notch is provided at the top of the open inner cavity matched with the second guide rod, and a plurality of rollers are rotatably installed in the inner cavity of the notch, and the plurality of rollers are all matched with the second guide rod.
[0008] The utility model is used for an automatic non-woven fabric folding machine as described above, and further: a support plate is placed at the bottom of the inner cavity of the frame, and the support plate is located directly below the guide rod 1 and the guide rod 2.
[0009] The utility model is used for an automatic non-woven fabric folding machine as described above, further comprising: a mounting frame is fixedly installed on one side of the frame, a guide roller is rotatably installed on the inner side of the mounting frame, and a cutting mechanism is embedded on one side of the top of the frame.
[0010] The utility model is used for an automatic non-woven fabric folding machine as described above, and further: the cutting mechanism includes a fixed guide rail fixedly mounted on a frame, a cutting knife is slidably mounted inside the fixed guide rail, both sides of the cutting knife are fixedly connected with springs, one end of the spring away from the cutting knife is fixedly connected to the inner wall of the fixed guide rail, and a handle is fixedly mounted on the top of the cutting knife.
[0011] The utility model is used for an automatic non-woven fabric folding machine as described above, and further: an adapting rotating rod is provided at the bottom of the fixed guide rail, and the adapting rotating rod is rotatably mounted on the inner wall of the frame, the bottom of the cutter penetrates to the bottom of the fixed guide rail and is adapted to the adapting rotating rod, and a long opening adapted to the cutter is opened at the bottom of the fixed guide rail.
[0012] In summary, the beneficial effects of the present invention are:
[0013] 1. The utility model adopts an automated structural design. After the non-woven fabric is processed, the non-woven fabric can be automatically folded together layer by layer, which shortens the time spent on traditional manual folding work and prevents the non-woven fabric from falling to the ground and getting dirty. The user can then quickly transfer it, thereby improving the processing efficiency of the non-woven fabric and providing convenience for the user's work.
[0014] 2. The utility model provides the guide rod 2 so that when the movable frame moves, it will also slide on the guide rod 2. In this way, the guide rod 2 can limit the movement of the movable frame and ensure the stability of the movable frame when moving.
[0015] 3. The utility model provides the notch and the roller, so that when the movable frame moves, the roller will also roll on the guide rod 2, thereby reducing the friction between the movable frame and the guide rod 2, thereby improving the smoothness and flexibility of the movable frame when moving, providing convenience for the user's work.
[0016] 4. The utility model provides a support plate, which is used to place the folded non-woven fabric. Then the user can transfer the folded non-woven fabric by moving the support plate, which provides convenience for the user's work.
[0017] 5. The utility model sets up the mounting frame and the guide roller, and the non-woven fabric will enter the frame under the guidance of the guide roller, wherein the non-woven fabric will pass between the adapter rotating rod and the cutting knife, and then be pulled between the two auxiliary rollers. As the two auxiliary rollers move back and forth following the movable frame, the non-woven fabric will finally be folded and stacked on the pallet, thereby guiding the folding work of the non-woven fabric and providing convenience for users.
[0018] 6. The utility model is provided with a cutting mechanism. During the process of conveying and folding the non-woven fabric, the folded non-woven fabric can be cut and sent out according to actual needs, so as to prepare for the next folding work and provide convenience for the user. Specifically, the user holds the handle, and then the handle drives the cutter to slide in the fixed guide rail. It should be noted that in the initial state, the cutter moves in the opposite direction to the side on which it is located. During this process, the cutter will also squeeze the spring on the corresponding side when it moves. When the cutting work of the cutter is completed, the spring can also rebound the cutter to its original position, so as to prepare for the next cutting work and provide convenience for the user's work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 is a three-dimensional structural schematic diagram of the folding mechanism;
[0022] Figure 3 is a schematic diagram of the three-dimensional structure of the cutting mechanism;
[0023] Figure 4 It is a bottom view schematic diagram of the three-dimensional structure of the cutting mechanism.
[0024] In the figure: 1, frame, 2, folding mechanism, 3, guide rod 1, 4, guide rod 2, 5, cutting mechanism, 6, support plate, 7, mounting frame, 8, guide roller, 21, movable frame, 22, opening, 23, stepping motor, 24, gear, 25, gear plate, 26, auxiliary roller, 27, notch, 28, roller, 51, fixed guide rail, 52, cutter, 53, spring, 54, handle, 55, adapter rod, 56, long opening. DETAILED DESCRIPTION
[0025] The following will be combined with the attached embodiment of the present utility model Figure 1-4 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0026] An automated nonwoven fabric folding machine comprises a frame 1, a folding mechanism 2 is arranged on the top of the frame 1, the folding mechanism 2 comprises a movable frame 21 fixedly mounted on the inner side of the frame 1, openings 22 are provided at both ends of one side of the movable frame 21, a stepper motor 23 is fixedly mounted inside one of the openings 22, a gear 24 is fixedly mounted on the output shaft of the stepper motor 23, a guide rod 3 matched with one of the openings 22 is fixedly connected to one end of the inner top of the frame 1, a toothed plate 25 meshing with the gear 24 is fixedly mounted on the bottom of the guide rod 3, and two auxiliary rollers 26 distributed up and down are rotatably mounted on the inner side of the movable frame 21.
[0027] The specific use process is as follows: the user first feeds the non-woven fabric into the machine. During the process, the non-woven fabric will first pass through the guide roller 8, and then pass between the adapter rotating rod 55 and the fixed guide rail 51, and be introduced into the frame 1, and the non-woven fabric will also be introduced between the two auxiliary rollers 26. It should be noted that after the non-woven fabric enters between the two auxiliary rollers 26, according to actual work needs, the end of the non-woven fabric can be fixed on the two auxiliary rollers 26, or the non-woven fabric can be continued to be introduced into the next process. In this way, the folding machine can be used in conjunction with other equipment, which improves the flexibility of the folding machine and provides convenience for the user's work. When the guiding work of the non-woven fabric is completed, the stepper motor 23 is started to work, and the stepper motor 23 will drive the gear 2 4 rotates, because the gear 24 is meshed with the toothed plate 25, and the stepping motor 23 and the gear 24 are fixed on the movable frame 21, and the guide rod 1 3 and the toothed plate 25 are also fixed, so under the action of the gear 24, the entire movable frame 21 and all the components installed on the movable frame 21 will move along, and the movable frame 21 will also slide on the guide rod 1 3 and the guide rod 2 4, so that the guide rod 1 3 and the guide rod 2 4 can limit the guide rod 1 3 and the guide rod 2 4, ensuring the stability of the movable frame 21 when moving. At the same time, when the movable frame 21 moves, the roller 28 will also roll on the guide rod 2 4, so that the friction between the movable frame 21 and the guide rod 2 4 can be reduced, thereby improving the smoothness and flexibility of the movable frame 21 when moving. It provides convenience for the user's work, and then the movable frame 21 moves in the direction of the guide roller 8. At this time, under the action of the two auxiliary rollers 26, the non-woven fabric will be folded on the support plate 6. It should be noted that the initial position of the entire folding mechanism 2 is located on the side close to the guide roller 8. After the folding mechanism 2 folds the non-woven fabric one layer, the stepping motor 23 rotates in the reverse direction, thereby driving the gear 24 to rotate in the reverse direction. At this time, the gear 24 will move back on the toothed plate 25, that is, move to the side away from the guide roller 8, and then the two auxiliary rollers 26 pull the non-woven fabric to fold one layer again, and then the folding mechanism 2 moves back again to fold the non-woven fabric one layer again, and so on and so forth, thereby realizing the automatic folding of the non-woven fabric. When the folded non-woven fabric on the support plate 6 is sufficient, At this time, the user holds the handle 54, and then the handle 54 drives the cutter 52 to slide in the fixed guide rail 51. It should be noted that in the initial state, the cutter 52 is located on which side, and it moves in the opposite direction. In this process, the cutter 52 will also squeeze the spring 53 on the corresponding side when it moves. When the cutting work of the cutter 52 is completed, the spring can also rebound the cutter 52 to its original position, so as to prepare for the next cutting work, providing convenience for the user's work. Therefore, in the process of non-woven fabric transmission and folding, the folded non-woven fabric can be cut and sent out according to actual needs, so as to prepare for the next folding work, providing convenience for the user's use, and then when taking out the non-woven fabric, the support plate 6 is taken out from the inner side of the frame 1 together.
[0028] Therefore, an automated structural design is adopted. After the non-woven fabric processing is completed, the non-woven fabric can be automatically folded together layer by layer, which shortens the time spent on traditional manual folding work and prevents the non-woven fabric from falling to the ground and getting dirty. After that, the user can quickly transfer it, thereby improving the processing efficiency of the non-woven fabric and providing convenience for the user's work.
[0029] A second guide rod 4 is fixedly connected to one end of the inner top of the frame 1 , and the second guide rod 4 is adapted to one of the openings 22 .
[0030] Specifically, the guide rod 24 is set so that when the movable frame 21 moves, it will also slide on the guide rod 24, so that the guide rod 24 can limit the movement of the movable frame 21 and ensure the stability of the movable frame 21 when moving.
[0031] A notch 27 is provided at the top of the inner cavity of the opening 22 matched with the second guide rod 4 , and a plurality of rollers 28 are rotatably mounted in the inner cavity of the notch 27 , and the plurality of rollers 28 are all matched with the second guide rod 4 .
[0032] Specifically, with the arrangement of the notch 27 and the roller 28, when the movable frame 21 moves, the roller 28 will also roll on the guide rod 24, so that the friction between the movable frame 21 and the guide rod 24 can be reduced, thereby improving the smoothness and flexibility of the movable frame 21 when moving, providing convenience for the user's work.
[0033] A support plate 6 is placed at the bottom of the inner cavity of the frame 1, and the support plate 6 is located directly below the guide rod 1 3 and the guide rod 2 4.
[0034] Specifically, the support plate 6 is used to place the folded non-woven fabric, and then the user can transfer the folded non-woven fabric by moving the support plate 6, which provides convenience for the user's work.
[0035] A mounting frame 7 is fixedly mounted on one side of the frame 1 , a guide roller 8 is rotatably mounted on the inner side of the mounting frame 7 , and a cutting mechanism 5 is embeddedly mounted on one side of the top of the frame 1 .
[0036] Specifically, with the arrangement of the mounting frame 7 and the guide roller 8, the non-woven fabric will enter the frame 1 under the guidance of the guide roller 8, wherein the non-woven fabric will pass between the adaptor rotating rod 55 and the cutting knife 52, and then be pulled between the two auxiliary rollers 26. As the two auxiliary rollers 26 move back and forth following the movable frame 21, the non-woven fabric will finally be folded and stacked on the support plate 6, thereby realizing the guidance of the non-woven fabric folding work and providing convenience for users.
[0037] The cutting mechanism 5 includes a fixed guide rail 51 fixedly mounted on the frame 1, a cutter 52 is slidably mounted inside the fixed guide rail 51, springs 53 are fixedly connected to both sides of the cutter 52, one end of the spring 53 away from the cutter 52 is fixedly connected to the inner wall of the fixed guide rail 51, a handle 54 is fixedly mounted on the top of the cutter 52, an adaptor rotating rod 55 is provided at the bottom of the fixed guide rail 51, the adaptor rotating rod 55 is rotatably mounted on the inner wall of the frame 1, the bottom of the cutter 52 passes through the bottom of the fixed guide rail 51 and is adapted to the adaptor rotating rod 55, and a long opening 56 adapted to the cutter 52 is provided at the bottom of the fixed guide rail 51.
[0038] Specifically, the setting of the cutting mechanism 5 can cut and send out the folded non-woven fabric according to actual needs during the process of conveying and folding the non-woven fabric, so as to prepare for the next folding work and provide convenience for the user. Specifically, the user holds the handle 54, and then the handle 54 drives the cutter 52 to slide in the fixed guide rail 51. It should be noted that in the initial state, the cutter 52 is located on which side, and then it moves in the opposite direction. During this process, the cutter 52 will also squeeze the spring 53 on the corresponding side when moving. When the cutting work of the cutter 52 is completed, the spring can also bounce the cutter 52 back to its original position, so as to prepare for the next cutting work and provide convenience for the user's work.
[0039] It should be noted that the functions to be implemented by each hardware in the utility model are supported by a large number of mature technologies and belong to the existing technology. The essence of the utility model is to optimize the combination of existing hardware and its connection method for specific application scenarios to meet the adaptation needs in specific application scenarios and solve the problems raised in the background technology (not involving improvements to the software inside the hardware).
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automated nonwoven fabric folding machine, comprising a frame (1), characterized in that: A folding mechanism (2) is arranged on the top of the frame (1), and the folding mechanism (2) comprises a movable frame (21) fixedly mounted on the inner side of the frame (1), openings (22) are provided at both ends of one side of the movable frame (21), a stepper motor (23) is fixedly mounted inside one of the openings (22), a gear (24) is fixedly mounted on the output shaft of the stepper motor (23), a guide rod (3) matched with one of the openings (22) is fixedly connected to one end of the inner top of the frame (1), a toothed plate (25) meshing with the gear (24) is fixedly mounted on the bottom of the guide rod (3), and two auxiliary rollers (26) distributed up and down are rotatably mounted on the inner side of the movable frame (21).
2. The automatic nonwoven fabric folding machine according to claim 1, characterized in that: One end of the inner top of the frame (1) is fixedly connected to a second guide rod (4), and the second guide rod (4) is adapted to one of the openings (22).
3. The automatic nonwoven fabric folding machine according to claim 2, characterized in that: A notch (27) is provided at the top of the inner cavity of the opening (22) matched with the second guide rod (4), and a plurality of rollers (28) are rotatably mounted in the inner cavity of the notch (27), and the plurality of rollers (28) are all matched with the second guide rod (4).
4. The automatic nonwoven fabric folding machine according to claim 3, characterized in that: A support plate (6) is placed at the bottom of the inner cavity of the frame (1), and the support plate (6) is located directly below the guide rod 1 (3) and the guide rod 2 (4).
5. The automatic nonwoven fabric folding machine according to claim 4, characterized in that: A mounting frame (7) is fixedly mounted on one side of the frame (1), a guide roller (8) is rotatably mounted on the inner side of the mounting frame (7), and a cutting mechanism (5) is embeddedly mounted on one side of the top of the frame (1).
6. The automatic nonwoven fabric folding machine according to claim 5, characterized in that: The cutting mechanism (5) comprises a fixed guide rail (51) fixedly mounted on the frame (1); a cutting knife (52) is slidably mounted inside the fixed guide rail (51); springs (53) are fixedly connected to both sides of the cutting knife (52); one end of the spring (53) away from the cutting knife (52) is fixedly connected to the inner wall of the fixed guide rail (51); and a handle (54) is fixedly mounted on the top of the cutting knife (52).
7. The automatic nonwoven fabric folding machine according to claim 6, characterized in that: An adapting rotating rod (55) is provided at the bottom of the fixed guide rail (51), and the adapting rotating rod (55) is rotatably mounted on the inner wall of the frame (1). The bottom of the cutting knife (52) penetrates the bottom of the fixed guide rail (51) and is adapted to the adapting rotating rod (55). The bottom of the fixed guide rail (51) is provided with a long opening (56) adapted to the cutting knife (52).