Discharging device for converting take-up reel in coil stock production

Abstract

The utility model relates to a discharging device for converting take-up reels in coil stock production, and belongs to the technical field of wire discharging devices. The discharging device comprises a base and a columnar fixing base installed above a vertical supporting plate of the base, a supporting structure is installed on the front end face of the fixing base, and the discharging device is characterized in that the supporting structure comprises a supporting disc, a right-angle supporting rod and a linear supporting rod, a plurality of sliding grooves are evenly formed in the plate face of the supporting disc around a center installation hole, and the right-angle supporting rod and the linear supporting rod are arranged in the supporting disc. The right-angle supporting rods and the linear supporting rods are installed in the sliding grooves at intervals, and the tail portions of the linear supporting rods are provided with sliding rods used for driving. The supporting disc comprises a front disc, a rear disc and a driving disc, the driving disc is installed on the bobbin supporting shaft through a bearing, a plurality of arc-shaped driving grooves are evenly formed in the driving disc around a center installation hole, and a large gear is installed on the back face of the driving disc; a stepping motor is further installed on the vertical plate of the base, an effective gear is installed at the end of an output shaft of the stepping motor, and the small gear is meshed with the large gear.

Description

Technical Field

[0001] The utility model relates to a material discharging device for converting a take-up reel in coil production, belonging to the technical field of wire material discharging devices. Background Art

[0002] In the processing and production of metal wires, there are inconsistencies in the reeling and unwinding of upstream and downstream equipment. For example, some equipment uses coils, while some equipment uses disks. When the materials flow downstream, there is a problem of converting between disks and coils. The existing unwinding devices are only suitable for disks or coils, and cannot be used for both disks and coils. When unwinding, different unwinding devices need to be used according to the disk or coil. Therefore, in actual production, a unwinding device is needed that can be used for both coils and disks. Utility Model Content

[0003] In order to design a pay-off device which is applicable to both coiled materials and reeled materials, a pay-off device for converting take-up reels in coiled material production is provided.

[0004] The utility model solves the above technical problems through the following technical solutions:

[0005] A material discharging device for converting a take-up reel in coil production comprises a base, and a columnar fixing seat installed above a vertical support plate of the base, a support structure is installed on the front end surface of the fixing seat, and is characterized in that the support structure comprises a support plate, a right-angle support rod and a linear support rod, a plurality of sliding grooves for linear sliding are evenly arranged around a central mounting hole on the plate surface of the support plate, the right-angle support rod and the linear support rod are installed in the sliding grooves at intervals, a sliding rod for driving is provided at the tail of the linear support rod, and a sliding rod for driving is also provided at the tail of the right-angle support rod; the support plate comprises a front plate , rear disc and driving disc, the front disc and the rear disc are fixed as a whole by fastening screws on the circumference, and the front disc and the rear disc are fixedly mounted on the bobbin support shaft, the bobbin support shaft is fixedly mounted on the fixing seat, the driving disc is mounted on the bobbin support shaft through a bearing, a plurality of arc-shaped driving grooves are evenly arranged around the central mounting hole on the driving disc, a large gear is mounted on the back of the driving disc, the sliding rod of the linear support rod and the sliding rod at the tail of the right-angle support rod are inserted into the arc-shaped driving groove; a stepping motor is also mounted on the vertical plate of the base, an effective gear is mounted on the end of the output shaft of the stepping motor, and the small gear is meshed with the large gear.

[0006] The advantages of the above technical solution are: this design integrates the discharge of coiled materials and the discharge of disk materials into one, and the spool of coiled materials can be placed on the spool support shaft in the center of the support disk. When the coiled materials are reeled in and out, the linear support rods and the right-angle support rods can be controlled to adjust to the circumferential side of the support disk according to the size of the coiled materials; when the material to be discharged is a disk material, the linear support rods and the right-angle support rods are first controlled to collect toward the center of the support disk, and after the disk material is put on, the linear support rods and the right-angle support rods are controlled to open toward the circumferential direction of the support disk, so that the linear support rods and the right-angle support rods are stuck in the center of the disk material, and the right-angle support rods can also be stuck on the disk surface of the disk material to prevent the disk material from falling off. In the above manner, a device suitable for the discharge of disk materials and coiled materials is realized. In this way, it is possible to realize the mutual switching between different coil diameters and different disk diameters, so as to adapt to different production needs.

[0007] On the basis of the above technical solution, this application makes the following improvements and perfections to the above technical solution:

[0008] Furthermore, the front plate and the rear plate are provided with corresponding half grooves, the half grooves are stepped grooves, and the half grooves on the front plate and the rear plate cooperate to form a complete sliding groove.

[0009] The beneficial effect of the above-mentioned technical features in the present application is: by setting the front disk and the rear disk, the two half grooves are formed into a complete sliding groove. Such a design facilitates the processing of the disk body, makes it easier to process the sliding groove, and easily forms a depression on the side wall of the sliding groove, so that the sliding ring plate on the linear support rod and the right-angle support rod can be stuck in the groove on the side wall of the sliding groove. The sliding ring plate and the linear support rod are threadedly connected to facilitate disassembly.

[0010] Furthermore, the support plate also includes a back plate, and the front plate, the rear plate and the back plate are fixedly installed by fixing screws on the circumference.

[0011] The beneficial effect of the above technical features in the present application is that by adding a back plate, the overall stability of the support plate is increased.

[0012] Furthermore, a bobbin is mounted on the bobbin support shaft, and a fastening nut for fixing is mounted on the end of the bobbin support shaft.

[0013] The beneficial effect of the above technical features in the present application is that the bobbin is limited on the bobbin support shaft by tightening the nut.

[0014] Furthermore, the linear support rod includes a support rod main rod, a sliding ring plate is fixedly arranged on the tail rod body of the support rod main rod, a threaded fastening rod is installed at the end of the support plate main rod, a clamping ring plate is arranged at the end of the threaded fastening rod, a sliding rod is arranged on the other side of the clamping ring plate, and the support plate main rod, the threaded fastening rod and the sliding rod are coaxially arranged.

[0015] The beneficial effects of the above technical features in this application are: the sliding ring plate plays a limiting role, so that the linear support rod can slide in the sliding groove, the clamping ring plate is threadedly connected to the threaded fastening rod, and the clamping ring plate and the sliding ring plate form a clamping effect, so that the linear support rod can slide stably in the sliding groove; the sliding rod is fixed on the threaded fastening rod, so that when the driving disk rotates, the sliding rod inserted in the arc-shaped sliding groove receives the force on the inner wall of the arc-shaped driving groove, thereby realizing the movement of the linear support rod and the right-angle support rod. The column body of the right-angle support rod also has a structure similar to that of the linear support rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a material unwinding device for converting a take-up reel in coil production in the present application;

[0017] Figure 2 It is a front schematic diagram of the discharge device;

[0018] Figure 3 It is a side schematic diagram of the discharge device;

[0019] Figure 4 The figure is a schematic diagram of the installation relationship between the drive disc and the rear disc;

[0020] Figure 5 It is a schematic diagram of the structure of the linear support shaft.

[0021] The reference numerals are recorded as follows: 1. base, 2. fixing seat, 3. support plate, 4. right-angle support rod, 5. linear support rod, 6. bobbin support shaft, 7. bobbin, 8. stepping motor, 9. fixing steel belt;

[0022] 3-1, front plate, 3-2, sliding groove, 3-3, rear plate, 3-4, back plate, 3-5, driving plate, 3-6, large gear; 3-51, arc-shaped driving groove;

[0023] 4-1, support rod main rod, 4-2, sliding ring plate, 4-3, threaded fastening rod, 4-4, clamping ring plate, 4-5, sliding rod;

[0024] 8-1. Small gear. DETAILED DESCRIPTION

[0025] The following embodiments, in conjunction with the accompanying drawings, are only intended to illustrate the technical solutions described in the claims and are not intended to limit the protection scope of the claims.

[0026] Combined with Figure 1-5, a material discharging device for converting a take-up reel in coil production, comprising a base 1, and a columnar fixed base 2 installed above a vertical support plate of the base 1, a support structure is installed on the front end surface of the fixed base 2, and the tail of the fixed base 2 is fixedly installed with the base 1 through a fixed steel belt 9;

[0027] The support structure includes a support plate 3, a right-angle support rod 4 and a linear support rod 5. A plurality of sliding grooves 3-2 for linear sliding are evenly arranged around the central mounting hole on the plate surface of the support plate 3.

[0028] The support plate 3 includes a front plate 3-1, a rear plate 3-3 and a driving plate 3-5, the front plate 3-1 and the rear plate 3-3 are fixed as a whole by fastening screws on the circumference, the front plate 3-1 and the rear plate 3-3 are provided with corresponding half grooves, the half grooves are stepped grooves, the half grooves on the front plate 3-1 and the rear plate 3-3 cooperate to form a complete sliding groove 3-2, and the front plate 3-1 and the rear plate 3-3 are fixedly mounted on the bobbin support shaft 6, the bobbin support shaft 6 is fixedly mounted on the fixing seat 2, the driving plate 3-5 is mounted on the bobbin support shaft 6 through a bearing, a plurality of arc-shaped driving grooves 3-51 are evenly arranged around the central mounting hole on the driving plate 3-5, and a large gear 3-6 is installed on the back of the driving plate 3-5; in order to provide stability of the support plate, the support plate 3 also includes a back plate 3-4, the front plate 3-1, the rear plate 3-3 and the back plate 3-4 are fixedly mounted by fixing screws on the circumference;

[0029] The sliding rod 5-5 of the linear support rod 5 and the sliding rod at the tail of the right-angle support rod 4 are inserted into the arc-shaped driving groove 3-51; a stepper motor 8 is also installed on the vertical plate of the base 1, and an effective gear 8-1 is installed on the end of the output shaft of the stepper motor 8, and the small gear 8-1 is meshed with the large gear 3-6.

[0030] The right-angle support rod 4 and the linear support rod 5 are installed in the sliding groove 3-2 at intervals. The tail of the linear support rod 5 is provided with a sliding rod 5-5 for driving. The tail of the right-angle support rod 4 is also provided with a sliding rod for driving.

[0031] A bobbin 7 is mounted on the bobbin support shaft 6 , and a fastening nut for fixing is mounted at the end of the bobbin support shaft 6 .

[0032] The linear support rod 5 includes a support rod main rod 5-1, a sliding ring plate 5-2 is fixedly arranged on the tail rod body of the support rod main rod 5-1, a threaded fastening rod 5-3 is installed at the end of the support plate main rod 5-1, a clamping ring plate 5-4 is arranged at the end of the threaded fastening rod 5-3, and a sliding rod 5-5 is arranged on the other side of the clamping ring plate 5-4. The support plate main rod 5-1, the threaded fastening rod 5-3 and the sliding rod 5-5 are coaxially arranged.

[0033] Directions:

[0034] When the coil is to be released, the stepper motor 8 is started, and the stepper motor 8 drives the large gear 3-6 to rotate through the small gear at the front end. Since the large gear 3-6 is fixedly connected to the drive disk 3-5, the drive disk 3-5 also rotates, and the drive 3-5 rotates to drive the sliding rod 5-5 inserted in the arc drive groove 3-2, and the support rod main rod 5-1 moves outward with the sliding rod 5-5. Similarly, the right-angle support rod 4 is moved to leave space for the installation of the bobbin of the coil, and the bobbin 7 is installed on the bobbin support shaft and fixed with a fastening nut; when the coil is to be released, the stepper motor can be driven in the opposite way as described above, and the linear support rod 5 and the right-angle support rod 4 are first retracted inward, and after the coil is put on, the stepper motor 8 is started again, so that the linear support rod and the right-angle support rod are opened and stuck in the center hole of the coil, and the vertical part of the right-angle support rod 4 can also limit the side of the coil. Through the above method, the present application integrates the discharge of coils and coils in one device, which can meet the needs of the production line at different times.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A material discharging device for converting a take-up reel in coil production, comprising a base (1), and a columnar fixing seat (2) mounted above a vertical support plate of the base (1), a supporting structure being mounted on the front end surface of the fixing seat (2), characterized in that: The support structure comprises a support plate (3), a right-angle support rod (4) and a linear support rod (5); a plurality of sliding grooves (3-2) for linear sliding are evenly arranged around a central mounting hole on the plate surface of the support plate (3); the right-angle support rod (4) and the linear support rod (5) are installed in the sliding grooves (3-2) at intervals; a sliding rod (5-5) for driving is arranged at the tail of the linear support rod (5); and a sliding rod for driving is also arranged at the tail of the right-angle support rod (4); the support plate (3) comprises a front plate (3-1), a rear plate (3-3) and a driving plate (3-5); the front plate (3-1) and the rear plate (3-3) are fixed as a whole by fastening screws on the circumference, and the front plate (3-1) and the rear plate (3-3) are fixed as a whole by fastening screws on the circumference. (3-3) is fixedly mounted on the bobbin support shaft (6), the bobbin support shaft (6) is fixedly mounted on the fixing seat (2), the driving disc (3-5) is mounted on the bobbin support shaft (6) through a bearing, a plurality of arc-shaped driving grooves (3-51) are evenly arranged around a central mounting hole on the driving disc (3-5), a large gear (3-6) is mounted on the back of the driving disc (3-5), and a sliding rod (5-5) of the linear support rod (5) and a sliding rod at the tail of the right-angle support rod (4) are inserted into the arc-shaped driving groove (3-51); a stepping motor (8) is also mounted on the vertical plate of the base (1), a small gear (8-1) is mounted on the end of the output shaft of the stepping motor (8), and the small gear (8-1) is meshed with the large gear 3-6.

2. The unwinding device for converting take-up reels in coil production according to claim 1 is characterized in that: The front disc (3-1) and the rear disc (3-3) are provided with corresponding half grooves, the half grooves being stepped grooves, and the half grooves on the front disc (3-1) and the rear disc (3-3) cooperate to form a complete sliding groove (3-2).

3. The unwinding device for converting take-up reels in coil production according to claim 1 is characterized in that: The support plate (3) further comprises a back plate (3-4); the front plate (3-1), the rear plate (3-3) and the back plate (3-4) are fixedly mounted via fixing screws on the circumference.

4. The unwinding device for converting take-up reels in coil production according to claim 1, characterized in that: A bobbin (7) is mounted on the bobbin support shaft (6), and a fastening nut for fixing is mounted on the end of the bobbin support shaft (6).

5. The unwinding device for converting take-up reels in coil production according to claim 1, characterized in that: The linear support rod (5) comprises a support rod main rod (5-1), a sliding ring plate (5-2) is fixedly arranged on the rear rod body of the support rod main rod (5-1), a threaded fastening rod (5-3) is installed at the end of the support plate main rod (5-1), a clamping ring plate (5-4) is arranged at the end of the threaded fastening rod (5-3), a sliding rod (5-5) is arranged on the other side of the clamping ring plate (5-4), and the support plate main rod (5-1), the threaded fastening rod (5-3) and the sliding rod (5-5) are coaxially arranged.

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