High-speed carding card clothing applied to textile after-finishing process

Abstract

The utility model discloses a high-speed carding card clothing applied to a spinning after-finishing process, and belongs to the technical field of carding machines. Comprising a base body and a plurality of needle bodies evenly distributed on the base body, 230-290 needle bodies are arranged on the base body per square inch, an X direction and a Y direction which are perpendicular to each other are arranged on the plane where the base body is located, 2-4 needle bodies form a group, the needle bodies in the X direction and the Y direction are arranged in a matrix shape, and the needle bodies in the X direction and the Y direction are arranged in parallel. And the arrangement direction of the needle bodies in each group is inclined to the X direction and the Y direction. According to the carding machine, the problem that in the prior art, long wool and fluff are prone to falling when being carded by a carding machine is solved.

Description

Technical Field

[0001] The utility model relates to a high-speed carding card clothing applied in a textile post-finishing process, belonging to the technical field of carding machines. Background Art

[0002] Carding card clothing is the core accessory of high-speed carding machine. The carding work of the fabric is completed by the carding card clothing covered on the roller of the high-speed carding machine.

[0003] The quality of carding card clothing directly affects the style, quality and output of carding fabrics. Due to the continuous renewal of raw materials in the industry and the changes in customer demand for raised fabrics, the traditional carding production process has been significantly outdated.

[0004] After searching, the Chinese utility model patent with announcement number CN203403180U discloses a cover plate needle clothing for carding machine, and its technical key points are: it is composed of steel needles and base cloth, the satin needle planting organization type of each cover plate needle clothing of the steel needles on the base cloth is gradually arranged in sparse and dense, and the number of columns of the double group in the longitudinal direction increases or decreases in an odd number; the rib-pattern needle planting organization type of each cover plate needle clothing of the steel needles on the base cloth is gradually arranged in sparse and dense, and the number of columns of the single group in the longitudinal direction increases or decreases in an odd number; the horizontal density stage pattern of the steel needles on the base cloth is N×(odd number×2), and the odd numbers are 5, 7, and 9; the rib-pattern pattern of the steel needles on the base cloth is N×odd number, and the odd numbers are 3, 5, 7, and 9, and is gradually arranged in sparse and dense in the longitudinal direction.

[0005] As shown in the above scheme, the current existing carding needle cloth manufacturing process has too dense a number of needle tips per unit area (square inch), which is prone to defects such as hair loss, making it difficult to meet customers' needs for carding the fabric.

[0006] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0007] The technical problem to be solved by the utility model is to provide a high-speed carding needle cloth used in the textile post-finishing process, which solves the problem that the carding machine in the prior art is easy to drop hair when carding long hair and fluff.

[0008] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:

[0009] A high-speed combing needle cloth used in a textile post-finishing process comprises a base body and a plurality of needle bodies evenly distributed on the base body, wherein 230 to 290 needle bodies are arranged per square inch on the base body.

[0010] The utility model is further configured as follows: the plane where the base is located has an X direction and a Y direction perpendicular to each other, 2-4 needle bodies form a group, and several groups of needle bodies are arranged in a matrix in the X direction and the Y direction, and the arrangement direction of the needle bodies in each group is inclined to the X direction and the Y direction.

[0011] The utility model is further configured as follows: the plane where the base is located has an X direction and a Y direction perpendicular to each other, the arrangement direction of the plurality of needles in the transverse direction is parallel to the X direction, and the arrangement direction of the plurality of needles in the longitudinal direction is inclined to the Y direction.

[0012] The utility model is further configured as follows: the base comprises a back cloth, a base cloth and an elastic layer from bottom to top; the needle body comprises a vertical portion at the tail end and an inclined portion at the tip; the vertical portion passes through the elastic layer and the base cloth and is implanted in the back cloth.

[0013] The utility model is further configured as follows: the angle between the inclined portion and the vertical portion is 129°-131°, the angle between the vertical portion and the base is 89°-91°, the total length of the vertical portion is 6.8-7.0 mm, and the total length of the inclined portion is 5.1-5.3 mm.

[0014] The utility model is further configured as follows: the elastic layer is natural rubber, and the thickness of the elastic layer is 1.3-1.7 mm.

[0015] The utility model is further configured as follows: the base fabric is pure cotton fabric, the base fabric is provided with at least two layers, and the total thickness of the base fabric is 0.6-1.0 mm.

[0016] The utility model is further configured as follows: the back cloth is pure cotton cloth, and the thickness of the back cloth is 0.4-0.6mm.

[0017] The beneficial effects of the utility model are:

[0018] 1. The new arrangement of needle bodies makes it easier for the needle tip to penetrate the fabric, making it easier for the fabric to be combed and combed through, and less likely to produce hair loss. This can effectively solve the combing needs of fabrics, achieving the characteristics of long hair and good plush feel, and the needle body is not easy to rust and has a long service life;

[0019] 2. Through the improvement of the base body, the tensile strength and low elongation are guaranteed. The second layer of base cloth is thin and soft. After being wrapped on the needle roller, it has better elasticity. The elasticity of the needle cloth can be better released during the combing process, which can better protect the needle body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the needle body structure of Example 1 of the present utility model.

[0021] Figure 2This is a view of the needle arrangement of the first embodiment of the present utility model.

[0022] Figure 3 This is a view of the needle arrangement of the second embodiment of the present utility model.

[0023] In the figure: 1, base; 2, needle body; 3, back cloth; 4, base cloth; 5, elastic layer; 6, vertical part; 7, inclined part. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific illustrations.

[0025] Embodiment 1:

[0026] like Figure 1-Figure 2 As shown, a high-speed combing needle cloth used in the textile finishing process includes a base body 1 and a plurality of needle bodies 2 uniformly distributed on the base body 1, wherein the base body 1 includes a backing cloth 3, a base cloth 4 and an elastic layer 5 from bottom to top. The tail end of the needle body 2 passes through the elastic layer 5 and the base cloth 4 and is implanted in the backing cloth 3. The elastic layer 5 is natural rubber, and the thickness of the elastic layer 5 is 1.3-1.7 mm, preferably set to 1.5 mm. The base cloth 4 is pure cotton cloth, and the base cloth 4 is provided with at least two layers, and the total thickness of the base cloth 4 is 0.6-1.0 mm, preferably set to 0.8 mm. The backing cloth 3 is pure cotton cloth, and the thickness of the backing cloth 3 is 0.4-0.6 mm, preferably set to 0.5 mm.

[0027] By improving the base 1 to ensure tensile strength and low elongation, the second layer of base cloth 4 is thin and soft, and after being wrapped on the needle roller, it has better elasticity. The elasticity of the needle cloth can be better released during the combing process, and the needle body 2 can be better protected.

[0028] The needle body 2 includes a vertical portion 6 at the tail end and an inclined portion 7 at the tip end. The angle between the inclined portion 7 and the vertical portion 6 is 129°-131°, the angle between the vertical portion 6 and the base 1 is 89°-91°, the total length of the vertical portion 6 is 6.8-7.0 mm, and the total length of the inclined portion 7 is 5.1-5.3 mm.

[0029] There are 230-290 needle bodies 2 per square inch on the substrate 1, preferably 2260 needle bodies per square inch. Specifically, in the plane where the substrate 1 is located, there are mutually perpendicular X and Y directions, 22-4 needle bodies 2 form a group, preferably three needle bodies form a group, and several groups of needle bodies 2 are arranged in a matrix in the X and Y directions, and the arrangement direction of the needle bodies 2 in each group is inclined to the X and Y directions.

[0030] Embodiment 2:

[0031] like Figure 3As shown, the difference from the first embodiment is that the arrangement direction of the plurality of needle bodies 2 in the transverse direction is parallel to the X direction, and the arrangement direction of the plurality of needle bodies 2 in the longitudinal direction is inclined to the Y direction.

[0032] The implementation principle of the utility model is:

[0033] By adopting the arrangement of the new needle body 2, the needle tip is easier to penetrate the fabric, the fabric is easier to comb open and comb through, and it is less likely to produce hair falling, etc., which can effectively solve the combing needs of the fabric and achieve the characteristics of long hair and good plush feeling. In addition, the needle body 2 is not easy to rust and has a long service life.

[0034] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-speed carding card clothing used in a textile finishing process, characterized in that: The invention comprises a base body (1) and a plurality of needle bodies (2) uniformly distributed on the base body (1), wherein 230 to 290 needle bodies (2) are arranged per square inch on the base body (1).

2. The high-speed carding card clothing used in the textile finishing process according to claim 1, characterized in that: The plane where the base (1) is located has an X direction and a Y direction that are perpendicular to each other. 2 to 4 needle bodies (2) form a group. Several groups of needle bodies (2) are arranged in a matrix in the X direction and the Y direction, and the arrangement direction of the needle bodies (2) in each group is inclined to the X direction and the Y direction.

3. The high-speed carding card clothing used in the textile finishing process according to claim 1, characterized in that: The plane where the base (1) is located has an X direction and a Y direction that are perpendicular to each other, the arrangement direction of the plurality of needle bodies (2) in the transverse direction is parallel to the X direction, and the arrangement direction of the plurality of needle bodies (2) in the longitudinal direction is inclined to the Y direction.

4. The high-speed carding card clothing used in the textile finishing process according to claim 1, characterized in that: The base (1) comprises, from bottom to top, a backing cloth (3), a base cloth (4) and an elastic layer (5); the needle body (2) comprises a vertical portion (6) at the tail end and an inclined portion (7) at the tip end; the vertical portion (6) passes through the elastic layer (5) and the base cloth (4) and is implanted in the backing cloth (3).

5. The high-speed carding card clothing used in the textile finishing process according to claim 4, characterized in that: The angle between the inclined portion (7) and the vertical portion (6) is 129°-131°, the angle between the vertical portion (6) and the base (1) is 89°-91°, the total length of the vertical portion (6) is 6.8-7.0 mm, and the total length of the inclined portion (7) is 5.1-5.3 mm.

6. The high-speed carding card clothing used in the textile finishing process according to claim 4, characterized in that: The elastic layer (5) is made of natural rubber and has a thickness of 1.3-1.7 mm.

7. The high-speed carding card clothing used in the textile finishing process according to claim 4, characterized in that: The base fabric (4) is pure cotton fabric, the base fabric (4) is provided with at least two layers, and the total thickness of the base fabric (4) is 0.6-1.0 mm.

8. The high-speed carding card clothing used in the textile finishing process according to claim 4, characterized in that: The back cloth (3) is pure cotton cloth, and the thickness of the back cloth (3) is 0.4-0.6 mm.

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