Water-gas separation barrel of water-lubricated oil-free screw compressor
By designing a water-gas separation barrel including air inlet, separation barrel and return pipe, the problems of complex structure and poor separation effect of the existing water-lubricated oil-free screw compressor water-gas separation barrel are solved, and a simple structure, low cost and high automation water-gas separation effect is achieved.
Patent Information
- Application Number
- CN202420391558.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-06-28
- Filing Date
- 2024-02-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing water-lubricated oil-free screw compressor water-gas separation barrel has a complex structure, resulting in high manufacturing costs and poor separation effect.
设计了一种包括分离桶桶体、进气口、封头、分离桶内桶、回水管、油镜安装口、加水口、压力表安装口、进水口、安全泄放装置和压力变送器安装口的水气分离桶,通过进气口进入的水气在分离桶内桶中分离,分离后的气体和液体分别排出,具有自动化液位监测和补充功能。
It realizes the water-gas separation effect with simple structure, easy assembly, lower manufacturing cost and high degree of automation, and solves the problems of complex structure and poor separation effect of traditional water-gas separation barrels.
Smart Images

Figure CN222615580U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a water-gas separation barrel of a water-lubricated oil-free screw compressor. Background Art
[0002] Compressors are the basic products of industrial modernization. The commonly mentioned electrical and automation have the meaning of full pneumatics, and air compressors provide air source power. They are the core equipment of pneumatic systems and the main body of electromechanical air source devices. They are devices that convert the mechanical energy of the motive force into gas pressure energy and are compressed air pressure generating devices. Lubricating oil is a chemical product that is harmful to the human body and has an impact on processes such as textile dyes. Therefore, in some textile industries, especially food and medical industries, the oil content of compressed air is very high. In the application process of air compressors, many process systems have long been troubled by lubricating oil in compressed air. In the case of unsatisfactory oil-gas separation technology, this drawback has even slowed down the speed of technological progress to some extent, causing many process flows to stagnate for a long time. With the continuous advancement of science and technology, the innovation of manufacturing processes, and the improvement of product quality levels, the process flow that requires compressed gas to be oil-free is becoming more and more common. This undoubtedly makes the market prospects of oil-free air compressors broader. In a sense, this is the development direction of air compressors. In the wave of research and development of oil-free models, water-lubricated oil-free compressors will undoubtedly become the mainstream of the market. Water-lubricated oil-free compressors produce a lot of humid air during use, so a water-gas separation barrel is needed. Currently, the water-gas separation barrels of traditional water-lubricated oil-free compressors on the market are mostly complex in structure, resulting in high manufacturing costs, and some water-gas separation barrels have poor separation effects. Utility Model Content
[0003] The main technical problem to be solved by the utility model is to provide a water-lubricated oil-free screw compressor water-gas separation barrel, which has a simple structure, is easy to assemble, has a lower manufacturing cost and a higher degree of automation.
[0004] In order to solve the above-mentioned problems, the utility model provides a water-gas separation barrel of a water-lubricated oil-free screw compressor, comprising: a separation barrel body, an air inlet is provided on one side surface of the separation barrel body; a head is provided at the top and bottom ends of the separation barrel body, the head at the top end is provided with an exhaust port, and the head at the bottom end is provided with a drain port;
[0005] The separation barrel body is provided with a separation barrel inner barrel and a return pipe; the bottom of the separation barrel inner barrel is a porous plate, and the separation barrel body wall is provided with an oil mirror mounting port, a water filling port, a pressure gauge mounting port, a water inlet, a safety relief device and two pressure transmitter mounting ports, the two pressure transmitter mounting ports are connected to each other and to the pressure transmitter; the water inlet is arranged above the drain port, and the water inlet and the drain port are respectively connected to a solenoid valve; the bottom end surface of the separation barrel body is provided with fixed feet.
[0006] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:
[0007] The utility model discloses a water-gas separation barrel of a water-lubricated oil-free screw compressor. When in use, the mixed water and gas enter the separation barrel through the air inlet, hit the inner barrel of the separation barrel, and realize water-gas separation. The separated gas gathers at the top of the separation barrel, and the liquid gathers at the bottom of the barrel. When a certain pressure is reached, the water at the bottom of the barrel is pressed out of the separation barrel through the return pipe, and the pressure-maintaining valve installed at the exhaust port opens to discharge the gas. And it has a structure for connecting a pressure transmitter to indirectly monitor the liquid level, so as to achieve the effect of automatically replenishing the liquid level / lowering the liquid level. Compared with the existing traditional water-lubricated oil-free compressor water-gas separation barrel structure on the market, the water-gas separation barrel disclosed by the utility model has a simple structure, is easy to assemble, has a lower manufacturing cost, and has a higher degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a schematic diagram of a preferred embodiment of the utility model;
[0009] Figure 2 It is an internal schematic diagram of a preferred embodiment of the utility model;
[0010] Figure 3 It is a schematic diagram of a porous plate in a preferred embodiment of the utility model. DETAILED DESCRIPTION
[0011] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0012] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0013] In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "installed / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0014] refer to Figure 1-Figure 3 The present embodiment provides a water-lubricated oil-free screw compressor water-gas separation barrel, comprising: a separation barrel body 3, a side surface of which is provided with an air inlet 4; a head 2 is provided at the top and bottom of the separation barrel body 3, the head 2 at the top is provided with exhaust ports 9, 10, 12, and the head 2 at the bottom is provided with a drain port 17;
[0015] The separation barrel body 3 is provided with a separation barrel inner barrel 13 and a return pipe 20; the bottom of the separation barrel inner barrel 13 is a porous plate 15, and the wall of the separation barrel body 3 is provided with an oil mirror installation port 7 for observing the liquid level of water in the separation barrel body 3, a water filling port 19, a pressure gauge installation port 8, a water inlet 14, a safety relief device 18 and two pressure transmitter installation ports 5, the two pressure transmitter installation ports 5 are interconnected and connected to the pressure transmitter to monitor the pressure of the gas and liquid at this position to obtain the real-time liquid level in the barrel; the water inlet 14 is arranged above the drain port 17, and the water inlet 14 and the drain port 17 are respectively connected to a solenoid valve to control the opening and closing of the water inlet 14 and the drain port 17; the bottom end surface of the separation barrel body 3 is provided with a fixed support foot 1.
[0016] When in use, the mixed water vapor enters the separation barrel through the air inlet 4, hits the inner barrel 13 of the separation barrel, and realizes water vapor separation. The separated gas gathers at the top of the separation barrel, and the liquid gathers at the bottom of the barrel. When a certain pressure is reached, the water at the bottom of the barrel is pressed out of the separation barrel through the return pipe 20, and the pressure-maintaining valve installed at the exhaust ports 9, 10, and 12 opens, and the gas is discharged. And it has a structure for connecting a pressure transmitter to indirectly monitor the liquid level, so as to achieve the effect of automatically replenishing the liquid level / lowering the liquid level. Compared with the existing traditional water-lubricated oil-free compressor water-gas separation barrel structure on the market, the above-mentioned water-gas separation barrel has a simple structure, is easy to assemble, has a lower manufacturing cost, and has a higher degree of automation.
[0017] The above is only a preferred specific implementation method of the utility model, but the design concept of the utility model is not limited to this. Any technician familiar with the technical field who uses this concept to make non-substantial changes to the utility model within the technical scope disclosed by the utility model shall be deemed to infringe the protection scope of the utility model.
Claims
1. A water-lubricated oil-free screw compressor water-gas separation barrel, characterized in that include: A separation barrel body, wherein an air inlet is provided on one side of the separation barrel body; a head is provided at the top and bottom of the separation barrel body, the head at the top is provided with an exhaust port, and the head at the bottom is provided with a drain port; The separation barrel body is provided with a separation barrel inner barrel and a return pipe; the bottom of the separation barrel inner barrel is a porous plate, and the separation barrel body wall is provided with an oil mirror mounting port, a water filling port, a pressure gauge mounting port, a water inlet, a safety relief device and two pressure transmitter mounting ports, the two pressure transmitter mounting ports are connected to each other and to the pressure transmitter; the water inlet is arranged above the drain port, and the water inlet and the drain port are respectively connected to a solenoid valve; the bottom end surface of the separation barrel body is provided with fixed feet.