Hydraulic oscillating cylinder with encoder

By installing an encoder on the front or rear end of the spindle of the hydraulic swing cylinder, real-time monitoring and feedback of spindle rotation abnormalities, the problem of difficult to detect and deal with spindle rotation abnormalities in the first time is solved, and the effect of reducing maintenance costs and extending service life is achieved.

CN222615713UActive Publication Date: 2025-03-14WEIHAI ZHONGYI HYDRAULIC TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421519193.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-14
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The hydraulic swing cylinder is prone to abnormal spindle rotation during long swing operation, and due to the harsh working environment, it is difficult to detect and deal with it as soon as possible, resulting in serious faults, high maintenance costs and short service life.

Method used

An encoder is installed at the front or rear end of the spindle of the hydraulic swing cylinder to monitor the rotation of the spindle in real time. When a rotation abnormality occurs, it is promptly fed back to the monitor, so that the operator can detect and deal with it as soon as possible.

Benefits of technology

By monitoring the rotation of the spindle in real time, rotation abnormalities can be discovered and dealt with in a timely manner, reducing maintenance costs and extending the service life of the hydraulic swing cylinder.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222615713U_ABST
    Figure CN222615713U_ABST
Patent Text Reader

Abstract

The utility model provides a hydraulic oscillating cylinder with an encoder, which is provided with an oscillating cylinder barrel body, the front end position and the rear end position of the oscillating cylinder barrel body are respectively provided with a front end fixing seat and a rear end fixing seat, a main shaft is arranged inside the oscillating cylinder barrel body, the encoder is fixedly arranged at the front end part of the main shaft, and an axial encoder connecting hole is arranged at the front end part of the main shaft. A rotary detection shaft is arranged on the encoder, the other end of the rotary detection shaft is fixedly connected with the encoder connecting hole, an encoder fixing seat is arranged on the outer side of the encoder, one end of the encoder fixing seat is fixedly connected with the exterior of the encoder, and the other end of the encoder fixing seat is fixedly connected with the front end fixing seat. The technical problems that when a main shaft of an existing hydraulic swing cylinder is abnormal in rotation, it is difficult to find and process the abnormal rotation in the first time, consequently, faults of the hydraulic swing cylinder become more and more serious, the maintenance cost is increased, and even the hydraulic cylinder is scrapped are solved. The utility model can be widely applied to hydraulic oscillating cylinders.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a hydraulic swing cylinder, in particular to a hydraulic swing cylinder with an encoder. Background Art

[0002] The hydraulic swing cylinder is a hydraulic actuator that can swing along the main axis and achieve swing motion through hydraulic pressure. It has the characteristics of simple structure, large swing angle and smooth movement. It is widely used in machinery, engineering, metallurgy and other fields.

[0003] When the hydraulic swing cylinder is in long-term swing operation, it is inevitable that the main shaft will have abnormal rotation. However, since the hydraulic swing cylinder usually operates in a dusty and noisy environment, it is difficult to discover and deal with the abnormal rotation of the main shaft in the first time, resulting in more and more serious failures of the hydraulic swing cylinder, increased maintenance costs, and even the hydraulic cylinder being scrapped. Utility Model Content

[0004] In view of the above technical problems, the utility model provides a hydraulic swing cylinder with an encoder. The hydraulic swing cylinder with an encoder can monitor the rotation of the main shaft in real time through the encoder. When the main shaft rotates abnormally, it can promptly feedback to the monitor, and the operator can discover and deal with it in the first time, thereby reducing maintenance costs and extending the service life of the hydraulic swing cylinder.

[0005] To this end, the technical solution of the utility model is a hydraulic swing cylinder with an encoder, which is provided with a swing cylinder body, and the front end position and the rear end position of the swing cylinder body are respectively provided with a front end fixing seat and a rear end fixing seat;

[0006] A main shaft is provided inside the swing cylinder body, an encoder is fixedly provided at the front end of the main shaft, an axial encoder connecting hole is provided at the front end of the main shaft, a rotation detection shaft is provided on the encoder, the other end of the rotation detection shaft is fixedly connected to the encoder connecting hole, an encoder fixing seat is provided on the outside of the encoder, one end of the encoder fixing seat is fixedly connected to the outside of the encoder, and the other end of the encoder fixing seat is fixedly connected to the front end fixing seat.

[0007] Preferably, a connecting sleeve is provided at one end of the rotation detection shaft close to the encoder connecting hole, the rotation detection shaft and the inner hole of the connecting sleeve are fixedly connected, a connecting shaft is provided at the other end of the connecting sleeve, the connecting shaft and the inner hole of the connecting sleeve are fixedly connected, and the other end of the connecting shaft is fixedly connected to the encoder connecting hole.

[0008] Preferably, a through hole is provided on the encoder fixing seat at the position where it is connected to the front end fixing seat, and a threaded hole is provided on the front end fixing seat. The encoder fixing seat is threadedly locked by passing a locking screw through the through hole and the threaded hole on the front end fixing seat to fix the encoder fixing seat and the front end fixing seat.

[0009] Preferably, the encoder connection hole is a threaded hole, the connecting shaft is provided with an external thread, and the connecting shaft and the encoder connection hole are threadedly fixed and locked;

[0010] The inner hole of the connecting sleeve is a threaded hole, the rotating detection shaft is provided with an external thread, and the two ends of the connecting sleeve are respectively threadedly fixed and locked with the connecting shaft and the rotating detection shaft.

[0011] Preferably, an axial encoder connection hole is provided at the rear end of the main shaft, and a threaded hole is provided on the rear end fixing seat.

[0012] The beneficial effect of the utility model is that by fixing the encoder on the front end or the rear end of the main shaft, when the swing cylinder is running, the encoder can monitor the rotation of the main shaft in real time. When the main shaft rotates abnormally, it can be fed back to the monitor in time, and the operator can discover and deal with it in the first time, thereby reducing maintenance costs and extending the service life of the hydraulic swing cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the utility model;

[0014] Figure 2 It is another stereogram of the utility model;

[0015] Figure 3 It is the front view of the utility model;

[0016] Figure 4 This utility model Figure 3 Middle AA section view;

[0017] Figure 5 This utility model Figure 4 Enlarged view of point B in the middle;

[0018] Figure 6 It is a stereoscopic diagram of the encoder fixing seat in the utility model.

[0019] Explanation of symbols in the figure:

[0020] 1. Swing cylinder body; 2. Front end fixing seat; 3. Rear end fixing seat; 4. Encoder fixing seat; 5. Encoder connecting hole 6. Threaded hole; 7. Encoder; 8. Connecting sleeve; 9. Connecting shaft; 10. Spindle; 11. Rotation detection shaft; 12. Communication line; 13. Locking screw; 14. Through hole. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with embodiments.

[0022] pass Figure 1-Figure 6It can be seen that the hydraulic swing cylinder with encoder is provided with a swing cylinder body 1, and the front end position and the rear end position of the swing cylinder body 1 are respectively provided with a front end fixing seat 2 and a rear end fixing seat 3.

[0023] A main shaft 10 is provided inside the swing cylinder body 1, and an encoder 7 is fixedly provided at the front end of the main shaft 10. An axial encoder connecting hole 5 is provided at the front end of the main shaft 10. A rotation detection shaft 11 is provided on the encoder 7. The other end of the rotation detection shaft 11 is fixedly connected to the encoder connecting hole 5. When the main shaft 10 rotates, the rotation detection shaft 11 is driven to rotate synchronously. The encoder 7 collects the rotation angle of the rotation detection shaft 11 in real time and then transmits it to the detector. The operator can understand the operating status of the swing cylinder at the first time.

[0024] An encoder fixing seat 4 is provided on the outside of the encoder 7, one end of the encoder fixing seat 4 is fixedly connected to the outside of the encoder 7, and the other end of the encoder fixing seat 4 is fixedly connected to the front end fixing seat 2. The encoder fixing seat 4 is used to fix the encoder 7 to prevent the encoder 7 from shaking when the main shaft 10 rotates, thereby affecting the accuracy of the encoder 7 detection. In addition, the encoder fixing seat 4 can also prevent foreign objects such as dust and particles in the workplace from causing damage to the encoder.

[0025] A connecting sleeve 8 is provided at one end of the rotation detection shaft 11 close to the encoder connecting hole 5, and the rotation detection shaft 11 is fixedly connected to the inner hole of the connecting sleeve 8. A connecting shaft 9 is provided at the other end of the connecting sleeve 8, and the connecting shaft 9 is fixedly connected to the inner hole of the connecting sleeve 8, and the other end of the connecting shaft 9 is fixedly connected to the encoder connecting hole 5.

[0026] Specifically, the encoder connecting hole 5 is a threaded hole, the connecting shaft 9 is provided with an external thread, and the connecting shaft 9 and the encoder connecting hole 5 are threadedly fixed and locked.

[0027] The inner hole of the connecting sleeve 8 is a threaded hole, and the rotation detection shaft 11 is provided with an external thread. The two ends of the connecting sleeve 8 are respectively threadedly fixed and locked with the connecting shaft 9 and the rotation detection shaft 11.

[0028] By using threaded locking between the rotation detection shaft 11 and the connecting sleeve 8, when the encoder 7 needs to be repaired or replaced with an encoder 7 of a different specification, the encoder 7 can be quickly disassembled and assembled, which is convenient to operate and saves time.

[0029] By using threaded locking between the connecting sleeve 8, the connecting shaft 9, and the encoder connecting hole 5, it is possible to adapt to hydraulic swing cylinders with encoder connecting holes 5 of different specifications by replacing connecting shafts 9 of different specifications, such as different aperture sizes and shapes of the encoder connecting holes 5, thereby achieving quick assembly and quick maintenance and saving time.

[0030] A through hole is provided on the encoder fixing seat 4 at the position where it is connected to the front end fixing seat 2, and a threaded hole 6 is provided on the front end fixing seat 2. The encoder fixing seat 4 is threadedly locked by a locking screw 13 passing through the through hole 14 and the threaded hole 6 on the front end fixing seat 2, so that the encoder fixing seat 4 and the front end fixing seat 2 are fixedly connected. Through the threaded locking method, the encoder fixing seat 4 can be quickly disassembled and assembled, saving operation time.

[0031] An axial encoder connecting hole 5 is provided at the rear end of the main shaft 10, and a threaded hole 6 is provided on the rear end fixing seat 3. When the encoder 7 cannot be installed at the front end of the main shaft 10 due to external obstacles, damage to the encoder connecting hole 5 at the front end of the main shaft 10, etc., the encoder 7 can be installed at the same position at the rear end of the main shaft 10 to avoid delays in normal working progress due to the inability to install and use the encoder, and enable the swing cylinder to operate in different terrain environments.

[0032] The encoder 7 can be connected to the monitor electrical signal via wireless signal transmission or using a communication line 12, and the operator can view the operation status of the swing cylinder in real time through the monitor.

[0033] However, what is described above is only a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention should still fall within the scope covered by the claims of the present invention.

Claims

1. A hydraulic swing cylinder with an encoder, characterized in that: A swing cylinder body is provided, and a front end fixing seat and a rear end fixing seat are provided at the front end and the rear end of the swing cylinder body respectively; A main shaft is provided inside the swing cylinder body, an encoder is fixedly provided at the front end of the main shaft, an axial encoder connecting hole is provided at the front end of the main shaft, a rotation detection shaft is provided on the encoder, the other end of the rotation detection shaft is fixedly connected to the encoder connecting hole, an encoder fixing seat is provided on the outside of the encoder, one end of the encoder fixing seat is fixedly connected to the outside of the encoder, and the other end of the encoder fixing seat is fixedly connected to the front end fixing seat.

2. The hydraulic swing cylinder with encoder according to claim 1, characterized in that: A connecting sleeve is provided at one end of the rotation detection shaft close to the encoder connecting hole, and the rotation detection shaft is fixedly connected to the inner hole of the connecting sleeve. A connecting shaft is provided at the other end of the connecting sleeve, and the connecting shaft is fixedly connected to the inner hole of the connecting sleeve. The other end of the connecting shaft is fixedly connected to the encoder connecting hole.

3. The hydraulic swing cylinder with encoder according to claim 2, characterized in that: The encoder connection hole is a threaded hole, the connection shaft is provided with an external thread, and the connection shaft and the encoder connection hole are threadedly fixed and locked; The inner hole of the connecting sleeve is a threaded hole, the rotation detection shaft is provided with an external thread, and the two ends of the connecting sleeve are respectively threadedly fixed and locked with the connecting shaft and the rotation detection shaft.

4. The hydraulic swing cylinder with encoder according to claim 1, characterized in that: The encoder fixing seat is provided with a through hole at the position where it is connected to the front end fixing seat, and the front end fixing seat is provided with a threaded hole. The encoder fixing seat is threadedly locked by passing a locking screw through the through hole and the threaded hole on the front end fixing seat to fix the encoder fixing seat and the front end fixing seat.

5. The hydraulic swing cylinder with encoder according to claim 1, characterized in that: An axial encoder connecting hole is provided at the rear end of the main shaft, and a threaded hole is provided on the rear end fixing seat.

Citation Information

Cited By

  • Lathe tailstock control system and control method

    CN118417943A