Heat exchange structure for air compressor

By using U-shaped heat exchange tubes and thermal fins in the heat exchange device of the air compressor, the problems of limited contact area between oil and water and low heat exchange efficiency in the prior art are solved, and more efficient heat exchange effect and smaller equipment volume are achieved.

CN222617672UActive Publication Date: 2025-03-14TIANJIN AIR COMPRESSOR
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Patent Information

Application Number
CN202420458099.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-14
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

Since the heat exchange device of existing air compressors simply adopts tube heat exchange, the contact area between oil and water is limited, the heat exchange efficiency is low, and the equipment is large.

Method used

U-shaped heat exchange tubes and thermal fins are used, and the U-shaped heat exchange tubes penetrate through the partition to increase the residence time of heat exchange water and oil, and the thermal fins expand the heat exchange area and improve the heat exchange efficiency.

Benefits of technology

It effectively improves the heat exchange efficiency of the air compressor oil, reduces the equipment volume, and avoids the installation of longer heat exchange pipes for sufficient heat dissipation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchange devices, and discloses a heat exchange structure for an air compressor, which comprises a heat exchange box, a U-shaped heat exchange tube is arranged in the heat exchange box, two ends of the U-shaped heat exchange tube are mounted at the top of the heat exchange box in a penetrating manner, a plurality of heat-conducting fins are arranged on the outer walls of two sides of the U-shaped heat exchange tube, and the heat-conducting fins are arranged in the U-shaped heat exchange tube. A partition plate is fixedly connected to the middle of an inner cavity of the heat exchange box, the U-shaped heat exchange pipe penetrates through the partition plate, and a water flowing opening is formed in the upper portion of the partition plate. The heat exchange efficiency of oil liquid of the compressor can be effectively improved, heat exchange can be fully carried out on the oil liquid through the short U-shaped heat exchange pipe, it is avoided that a long heat exchange pipe is arranged for full heat dissipation, and therefore heat exchange equipment is smaller in size and more efficient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat exchange devices, in particular to a heat exchange structure for an air compressor. Background Art

[0002] An air compressor compresses air and uses the compressed air to power the device. Air compressors generate a significant amount of heat during operation. To ensure rapid heat dissipation, existing technologies employ specialized cooling devices for heat exchange. For example, a heat exchangeable air compressor, disclosed in Publication No. CN202520521U, utilizes a tubular heat exchanger to cool the oil.

[0003] During use of the existing heat exchange device of the air compressor, the applicant found that: the above-mentioned tubular heat exchange uses continuously curved heat exchange tubes to exchange heat with cooling water. In order to ensure sufficient heat exchange of the air compressor oil, a large number of S-bends are generally provided, thereby increasing the residence time of the oil in the cooling water. This results in a large equipment volume of the entire heat exchanger, which takes up space in the later stage. At the same time, simply using the heat exchange tubes to contact with water, the oil flows in the tubes for heat exchange, and the unit oil-water contact heat exchange area is limited, resulting in low heat exchange efficiency. In order to solve the above-mentioned problems, a heat exchange structure for an air compressor is proposed. Utility Model Content

[0004] The purpose of the present utility model is to provide a heat exchange structure for an air compressor in order to solve the above-mentioned problems.

[0005] The technical solution adopted by the present invention is as follows: a heat exchange structure for an air compressor, including a heat exchange box, a U-shaped heat exchange tube is arranged inside the heat exchange box, both ends of the U-shaped heat exchange tube are installed through the top of the heat exchange box, and a number of heat-conducting fins are provided on the outer walls of both sides of the U-shaped heat exchange tube. A partition is fixedly connected to the middle of the inner cavity of the heat exchange box, the U-shaped heat exchange tube passes through the partition, and a water outlet is provided on the upper part of the partition.

[0006] In a preferred embodiment, the liquid inlet end of the U-shaped heat exchange tube is connected to an oil inlet pipe drawn from an air compressor, and the liquid outlet end of the U-shaped heat exchange tube is connected to an oil outlet pipe returning to the air compressor.

[0007] In a preferred embodiment, a water inlet pipe is connected to one side of the lower portion of the heat exchange box.

[0008] In a preferred embodiment, the other side of the lower portion of the heat exchange box is connected to a water outlet pipe.

[0009] In a preferred embodiment, water flow holes are provided on the heat conducting fins.

[0010] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0011] 1. In the present invention, the partition divides the heat exchange box into a U-shaped flow, thereby increasing the residence time of the hot water in the heat exchange box. At the same time, the U-shaped heat exchange tube can increase the residence time of the compressed air engine oil in the heat exchange box, and the use of heat-conducting fins can improve the heat exchange efficiency of the U-shaped heat exchange tube. The entire structure can effectively improve the heat exchange efficiency of the compressor oil. Moreover, this structure can fully exchange heat for the oil in the shorter U-shaped heat exchange tube, avoiding the need to set a longer heat exchange tube for sufficient heat dissipation, thereby making the heat exchange equipment more compact and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the interior of the utility model from the front;

[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the U-shaped heat exchange tube in the present invention.

[0015] Markings in the figure: 1-heat exchange box, 2-U-shaped heat exchange tube, 3-heat conduction fin, 4-partition, 5-water outlet, 6-oil inlet pipe, 7-oil outlet pipe, 8-water inlet pipe, 9-water outlet pipe, 10-water hole. DETAILED DESCRIPTION

[0016] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0017] The following will be combined Figure 1-Figure 3 A heat exchange structure for an air compressor according to an embodiment of the present utility model is described in detail.

[0018] Example:

[0019] The present invention provides a heat exchange structure for an air compressor, Figure 1 and Figure 2 As shown, it includes a heat exchange box 1, one side of the lower part of the heat exchange box 1 is connected to a water inlet pipe 8, and the other side of the lower part of the heat exchange box 1 is connected to a water outlet pipe 9. This structure uses the water inlet pipe 8 to introduce the heated water into the heat exchange box 1, and then the heat-exchanged water is discharged from the water outlet pipe 9.

[0020] refer to Figure 1 and Figure 2 As shown, a U-shaped heat exchange tube 2 is provided inside the heat exchange box 1. Both ends of the U-shaped heat exchange tube 2 are installed through the top of the heat exchange box 1. The liquid inlet end of the U-shaped heat exchange tube 2 is connected to the oil inlet pipe 6 led from the air compressor, and the liquid outlet end of the U-shaped heat exchange tube 2 is connected to the oil outlet pipe 7 that flows back to the air compressor. This structure of the oil inlet pipe 6 introduces the oil of the air compressor into the U-shaped heat exchange tube 2, and the U-shaped heat exchange tube 2 is used to exchange heat with the cooling water in the heat exchange box 1. The U-shaped structure design increases the residence time of the oil in the heat exchange box 1, so that the oil can fully dissipate heat. The cooled oil will be sent back to the air compressor through the oil outlet pipe 7.

[0021] refer to Figure 2 and Figure 3 As shown, a plurality of heat-conducting fins 3 are provided on the outer walls of both sides of the U-shaped heat exchange tube 2. This structure utilizes the heat-conducting fins 3 to expand the heat exchange area of ​​the U-shaped heat exchange tube 2, thereby improving the heat exchange efficiency of the oil. Therefore, the oil can be fully heat-exchanged in the shorter U-shaped heat exchange tube 2, avoiding the need to set up a longer heat exchange tube 2 for sufficient heat dissipation, thereby making the heat exchange equipment more compact and efficient.

[0022] refer to Figure 3 As shown, water flow holes 10 are opened on the heat-conducting fins 3. This structure uses the water flow holes 10 to facilitate the rapid flow of water and avoid the heat-conducting fins 3 causing water flow blockage.

[0023] refer to Figure 3 As shown, a partition 4 is fixedly connected to the middle of the inner cavity of the heat exchange box 1, and the U-shaped heat exchange tube 2 passes through the partition 4. A water outlet 5 is provided on the upper part of the partition 4. This structure uses the partition 4 to divide the heat exchange box 1 into a U-shaped flow channel, thereby increasing the residence time of the hot water in the heat exchange box 1, thereby ensuring sufficient heat exchange and cooling of the oil.

[0024] It should be noted that the heat exchange device in the above embodiment is applied to cooling and heat exchange of compressed air machines.

[0025] The implementation principle of a heat exchange structure for an air compressor in an embodiment of the present application is as follows: when in use, the water exchange water is introduced into the heat exchange box 1 by using the water inlet pipe 8, and the partition 4 divides the heat exchange box 1 into a U-shaped flow channel, thereby increasing the residence time of the water exchange water in the heat exchange box 1. When the water exchange water is flowing, the oil inlet pipe 6 introduces the oil of the air compressor into the U-shaped heat exchange tube 2. At this time, the U-shaped heat exchange tube 2 exchanges heat with the water exchange water, and the heat-conducting fins 3 are used to increase the heat exchange, thereby improving the heat exchange efficiency. The water after heat exchange is discharged from the water outlet pipe 9, and the cooled oil will flow back to the compressed air machine from the oil outlet pipe 7, thereby completing the heat exchange cooling of the compressed air machine oil.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A heat exchange structure for an air compressor, comprising a heat exchange box (1), characterized in that: A U-shaped heat exchange tube (2) is arranged inside the heat exchange box (1), and both ends of the U-shaped heat exchange tube (2) are installed through the top of the heat exchange box (1). The outer walls on both sides of the U-shaped heat exchange tube (2) are provided with a plurality of heat-conducting fins (3). A partition (4) is fixedly connected to the middle of the inner cavity of the heat exchange box (1), and the U-shaped heat exchange tube (2) passes through the partition (4). A water outlet (5) is arranged on the upper part of the partition (4).

2. A heat exchange structure for an air compressor according to claim 1, characterized in that: The liquid inlet end of the U-shaped heat exchange tube (2) is connected to an oil inlet pipe (6) drawn from an air compressor, and the liquid outlet end of the U-shaped heat exchange tube (2) is connected to an oil outlet pipe (7) that flows back to the air compressor.

3. A heat exchange structure for an air compressor according to claim 1, characterized in that: One side of the lower portion of the heat exchange box (1) is connected to a water inlet pipe (8).

4. A heat exchange structure for an air compressor according to claim 1, characterized in that: The other side of the lower part of the heat exchange box (1) is connected to a water outlet pipe (9).

5. The heat exchange structure for an air compressor according to claim 1, characterized in that: The heat conducting fin (3) is provided with a water flow hole (10).

Citation Information

Patent Citations

  • Air compressor capable of exchanging heat

    CN202520521U